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DMC UniDriv, Руководство пользователя

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46

Harness Installation

UniDriv

Figure 9-8   230 VAC Single Phase Schematic

Содержание UniDriv

Страница 1: ...UniDriv OWNER S MANUAL PNEG 1161 PNEG 1161 Date 9 21 06...

Страница 2: ...2 UniDriv...

Страница 3: ...tor and Mercury Switch Bracket 35 Section 8 Belt Installation 36 Section 9 Harness Installation 37 Section 10 Shields Installation 49 Section 11 Beam Installation 50 Section 12 Auger Installation 50 S...

Страница 4: ...o serious injury or death SAFETY GUIDELINES DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to...

Страница 5: ...N AN EMPTY BIN To test the unit in an empty bin make sure no one is in the bin then turn power on and off immediately from the outside of the bin Do NOT let it run in an empty bin If you do not unders...

Страница 6: ...k is being performed During heavy service work such as removing auger drive electric motors or replacing electrical swivel tying the ladder to the main frame or some other solid component is advised C...

Страница 7: ...rts A respirator may be needed to help prevent breathing potentially toxic fumes and dust Wear hard hat and steel toe boots to help protect your head and toes from falling debris Eye Protection Gloves...

Страница 8: ...tional Safety Health Administration regulations state At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing...

Страница 9: ...above engage right disengage left 4 DO NOT start in empty bin Except momentarily to check rotation of motors 5 Always start the unit after 1 ring of grain is in bin and allow it to run during all fil...

Страница 10: ...mblies on the UniDriv Following the step by step instructions will save time in overall installation as many tips gained through field experience are provided Close attention to assembly dimensions an...

Страница 11: ...ach track bracket so its bottom edge rests on the 3 8 x 1 1 4 bolt between the lug and bracket 3 Tighten the bolts to clamp the track in place 4 Place a second section of track into the adjacent brack...

Страница 12: ...12 Track Installation UniDriv Figure 1 1 Track Bracket Assembly Figure 1 2 Track Splice Assembly S 277 S 1147 S 396 S 1054 S 7767 S 456 2FH5733 S 1147 S 396...

Страница 13: ...Place a 1 1 4 I D washer on the outer drive mounting shaft Slide the outer drive with the gearmotor already attached onto the outer drive mounting shaft with the drive wheels away from the beam Place...

Страница 14: ...be made when filling the bin 9 Place one piece of 1 4 proof coil chain through one hole in the hanger bracket and secure the end of the chain back to the chain body with the Quick Link chain connector...

Страница 15: ...15 Center Hanger UniDriv Figure 3 2 Center Hanger and Chain Assembly S 7469 S 456 S 1054 5 16 x 1 Bolt S 1196 S 400 S 1147 S 7687 S 456 S 248...

Страница 16: ...end of the beam No 2 Stub Auger Assembly is used in the high belt position and the No 3 Stub Auger Assembly in used in the low position Check overall beam drawing for your particular unit length for...

Страница 17: ...17 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 1 Stub Auger Assembly No 1 280001...

Страница 18: ...18 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 2 Stub Auger Assembly No 2 280002...

Страница 19: ...19 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 3 Stub Auger Assembly No 2VV 280002VV...

Страница 20: ...20 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 4 Stub Auger Assembly No 3 28000...

Страница 21: ...21 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 5 Stub Auger Assembly No 3 280003VV...

Страница 22: ...22 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 4 Stub Auger Assembly No 4 280004...

Страница 23: ...23 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 5 Stub Auger Assembly No 5 280005...

Страница 24: ...24 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 6 Stub Auger Assembly used with Slow Down Option Kit No 6 280006...

Страница 25: ...25 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 7 Stub Auger Assembly used with Slow Down Option Kit No 6 280006RP 30 33 36 Bins...

Страница 26: ...26 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 8 Stub Auger Assembly No 6 Overall Unit Diagram for Sizes 18 21 and 24...

Страница 27: ...27 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 8 Stub Auger Assembly No 6 Overall Unit Diagram for Sizes 18 21 and 24...

Страница 28: ...28 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 9 Stub Auger Assembly No 7 S 8072 Overall Unit Diagram for Sizes 27 30 and 33...

Страница 29: ...29 Vertical Auger Stub Shaft Assemblies UniDriv Figure 4 9 Stub Auger Assembly No 7 Overall Unit Diagram for Sizes 27 30 and 33...

Страница 30: ...Shield 288003for36 and38 38 Shield 288009 for 42 and 48 Std 28 Shield 288001 for 36 30 Shield 288007 for 42 and 48 Outboard stub auger 280003 for 36 280002 for 42 and 48 Overall Unit Diagram for Sizes...

Страница 31: ...8 48 0 Bin Diameter A 28 Inboard Stub Auger 280002 for 36 280003for42 and48 28 Shield with Notch 288002 for 36 30 Sheild with Notch 288008 for 42 and 48 Std 28 Shield 288001 3 for 36 Std 30 Sheild 288...

Страница 32: ...the two end augers Use the x Bolts S 1429 Nuts S 1102 and Lock Washers S 2041 found in the Sensing Device Bracket Package 286501 Bolt to the right hand side of the auger bolting plate 2 Lift up the Se...

Страница 33: ...high belt positions 2 Insert the pivot shaft into the bracket tube with the diameter stop pin on the beam side of the stop The stop controls the arc of the idler pulley positioning rod engaged to the...

Страница 34: ...the arms of the motor mount Then place the 11 1 2 long Angle Support Bolting Strap 283011 on the top and finger tighten with lock washer and nut 5 Loosely attach the 12 3 8 long Motor Mount Bolt Stra...

Страница 35: ...n Drive Motor and Mercury Switch Bracket UniDriv Figure 7 1 Main Motor Installation with Mercury Switch Bracket Main Drive Motor and Mercury Switch Bracket Main Motor Shield 1091001 4 Shield Springs C...

Страница 36: ...new position 7 Engage the idler arm If the spring compression is still not correct repeat the above step IMPORTANT Adjust the Idler Belt Retainers directly below the idler pulley refer to the Parts S...

Страница 37: ...ween middle junction box and motor junction box Cut to fit Use conduit holders as neces sary See Figure 9 1 6 Attach conduit from middle junction box to outside junction box Cut to fit Use conduit hol...

Страница 38: ...cable Use wire nuts See Figure 9 4 Run this new black wire along with the white yellow and red wires to the outside junction box Outside Junction box 1 Put solid state timer and capacitor in outside j...

Страница 39: ...e in middle junc tion box This black 16 gauge wire originates from rotary contactor Use wire nuts Two Mercury Switch Option 1 Install the additional two mercury switches in mercury switch box Run 16 2...

Страница 40: ...40 Harness Installation UniDriv Figure 9 1 Wiring Harness Figure 9 2 Outside Junction Box Location...

Страница 41: ...41 Harness Installation UniDriv Figure 9 3 Outside Junction Box Wiring Diagram...

Страница 42: ...42 Harness Installation UniDriv Figure 9 4 Middle Junction Box Wiring Diagram...

Страница 43: ...43 Harness Installation UniDriv Figure 9 5 230 VAC Single Phase Rotary Wiring Detail...

Страница 44: ...44 Harness Installation UniDriv Figure 9 6 230 VAC Three Phase Rotary Wiring Detail...

Страница 45: ...45 Harness Installation UniDriv Figure 9 7 460 VAC Three Phase Rotary Wiring Detail...

Страница 46: ...46 Harness Installation UniDriv Figure 9 8 230 VAC Single Phase Schematic...

Страница 47: ...47 Harness Installation UniDriv Figure 9 9 230 VAC Three Phase Schematic...

Страница 48: ...48 Harness Installation UniDriv Figure 9 10 460 VAC Three Phase Schematic...

Страница 49: ...uld be ad justed so that the vertical idler arm swing freely through the notch in the side of the shield 4 The shield to outer drive side of the Main Motor will have a notch in the top and an adjustin...

Страница 50: ...ely flush 7 The unit can now be raised into position on the track NOTE The man who is to operate the center hatch jack should take the two chain hangers with necessary hardware and a drill with him wh...

Страница 51: ...THAN ONE INCH AT A TIME After moving the center hanger wait 10 to 15 minutes to give the unit a chance to react to the correction 5 Repeat this process until the augers are running vertically then tig...

Страница 52: ...e bottom bearing you can place a Leveling Disc 106B114 on that auger The Leveling Disc should not have to run in deep corn it could ruin the bearings on that auger Also we do not suggest having to use...

Страница 53: ...ge the rest of the idlers one at a time moving from those nearest the motor outward to the augers on the ends of the beam All augers should be engaged within two minutes after the motor is started or...

Страница 54: ...shut off without cooling the grain this warm moist air will come in contact with the bin wall causing condensation in cool weather producing the condition generally known as bin wall moisture Three c...

Страница 55: ...ess If excessive condensation occurs on the bin roof and sidewalls during the drying process too much heat is probably being applied Thus reducing the heat and extending the drying time will increase...

Страница 56: ...dicate and field experience proves that a vertical auger will stir a 15 inch radius and thereby provide stirring between the augers of the UniDriv This can be demonstrated both by probing behind the U...

Страница 57: ...57 UniDriv PARTS SECTION...

Страница 58: ...58 Track Parts UniDriv Track Parts S 277 S 1147 S 396 S 1054 S 7767 S 456 2FH5733 S 1147 S 396...

Страница 59: ...59 Outer Drive Parts UniDriv Figure 3 Frame Outer Drive Assembly Short...

Страница 60: ...51012 2 Shaft Drive Weldment 9 CP1300 2 Sprocket 40 16T 1 F Roll Pin 10 S 4454 2 Pin Spring 1 4 x 2 Roll 11 3FH0735 1 Pin Cotter Standard 3 16 x 2 1 2 Long Pltd 12 S 7767 16 Bolt HHCS 3 8 16 x 1 1 4 Z...

Страница 61: ...61 Center Hanger Parts UniDriv Figure 3 1 Center Hanger to Bracket Detail 1 5 8 S 234 S 233 S 8981...

Страница 62: ...62 Center Hanger Parts UniDriv Figure 3 2 Center Hanger and Chain Assembly S 7469 S 456 S 1054 5 16 x 1 Bolt S 1196 S 400 S 1147 S 7687 S 456 S 248...

Страница 63: ...63 Center Hanger Parts UniDriv Figure 4 1 Stub Auger Assembly No 1 280001...

Страница 64: ...64 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 4 2 Stub Auger Assembly No 2 280002...

Страница 65: ...65 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 4 3 Stub Auger Assembly No 2VV 280002VV...

Страница 66: ...66 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 4 4 Stub Auger Assembly No 3 28000...

Страница 67: ...67 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 4 5 Stub Auger Assembly No 3 280003VV...

Страница 68: ...68 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 4 4 Stub Auger Assembly No 4 280004...

Страница 69: ...69 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 4 5 Stub Auger Assembly No 5 280005...

Страница 70: ...70 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 4 5 Stub Auger Assembly used with Slow Down Kit No 6 280006...

Страница 71: ...71 Vertical Auger Stub Shaft Assembly Parts UniDriv Figure 6 Stub Auger Assembly No 6 280006RP 30 33 36 Bins...

Страница 72: ...Device Assembly 286010 Part Number Item Qty 1 286000 Bracket Sensing Device 1 2 1782 Connector Romex 1 3 E160 1074 Terminal Ring Tongue 2 4 1EL2953 Cord Type SJ W4626 1 5 S 6144 Nut Machine Screw 2 6...

Страница 73: ...73 Vertical Idler Parts UniDriv Figure 6 1 Vertical Idler Arm with Pulley Down 289020 Figure 6 2 Vertical Idler Arm with Pulley Up 289021...

Страница 74: ...ot Shown PT0720 Motor Pulley 3 25 O D x 4A PT1295 Motor Pulley Bushing for 1 8 Motor Shaft PT1296 Motor Pulley Bushing for 1 3 8 Motor Shaft PT1297 Motor Pulley Bushing for 1 5 8 Motor Shaft 254000 In...

Страница 75: ...Standard Short Shield 28 288002 Short Shield with Notch for 1 Phase Motor 28 288003 Long Shield 35 288005 Long Shield with End Cap 37 288007 Standard Short Shield 30 288008 Short Shield with Notch fo...

Страница 76: ...76 Harness Parts UniDriv 3 5 4 1 17 Figure 9 3 Outside Junction Box Wiring Diagram...

Страница 77: ...77 Harness Parts UniDriv Figure 9 1 Wiring Harness Figure 9 2 Outside Junction Box Location 16 18 12 6 21 20 15 2 13 7 9 8 6 3 14 11 10...

Страница 78: ...PLASTIC CONDUIT 1 2 12 1EL2108 CONDUIT HANGER 3 4 13 HH 1096 CONDUIT HANGER 1 2 14 2EL0348 SWITCH MICRO 15 D03 0010 SWITCH MERCURY 5 AMP BLACK 16 4FH0577 PIPE FITTING 3 4 TO 1 2 REDUCER 17 CP2013C CAP...

Страница 79: ...04L0014 Decal CAUTION Disconnect Power 1 7 S 1102 Nut Hex 1 4 20 UNC Finished Pltd Grade 2 2 8 S 1429 Bolt Hex Std Thrd Grd 2 1 4 20 Unc x 3 4 Pltd 2 9 S 2041 W asher Lock Regular 1 4 Pltd 2 10 S 2126...

Страница 80: ...rew 20 ID x 39 Flg x 38 L 8 3 1FH0784 Nut Machine Screw 10 24 Unc Brass Grd 2 8 4 3FH0972 W asher Flat Standard 3 16 Brass 8 5 CP2347 Board Insulator M F MS5427 Makes 84 Pcs 2 6 CP5004 Spring Terminal...

Страница 81: ...ng Transfer 3 Assembly 1 6 2420024 Ring Transfer 4 Assembly 1 7 2420025 Ring Transfer 5 Assembly 1 8 2420026 Ring Transfer 6 Assembly 1 9 2420027 Ring Transfer 7 Assembly 1 10 2420028 Ring Transfer 8...

Страница 82: ...nt Assembly 242018 Part Number Item Qty 1 1FH0784 Nut Machine Screw 10 24 UNC Brass Grd 2 1 2 2FH0438 Bolt Hex Std Thrd Grd 2 10 24 UNC x 2 Brass 1 3 3FH0972 Washer Flat Standard 3 16 Brass 1 4 CP2602...

Страница 83: ...1EL2009 Insulator Screw 20 ID x 39 Flg x 38L 1 2 1FH0784 Nut machine Screw 10 24 UNC Brass GRD 2 2 3 2FH0438 Bolt Hex Std Thrd GRD 2 10 24 UNC x 2 Brass 1 4 3FH0972 Washer flat Standard 3 16 Brass 2...

Страница 84: ...d Re engage clutch Belt broken or worn Replace belt Roll pin sheared in pulley or auger splice Replace roll pin Main motor belts squeal Belts loose Adjust motor bracket Overloaded drive train Disengag...

Страница 85: ...LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIM...

Страница 86: ...before installation occurs Copyright 2000 by The GSI Group Printed in the USA For more information contact the DMC Distribution Center closest to you Clear Lake Distribution Center 5205 4th Ave South...

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