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User manual in Original 

Dok. ref: User manual 500A-BAS Rev. B 

DISPERATOR AB

 

  Tel: +46 8 724 0160 

E-mail: [email protected] 

Mälarvägen 9, SE-141 71 Segeltorp, Sweden    Fax: +46 8 724 6070 

Web page: www.disperator.se 

2. Company Profile

Disperator’s business idea is to provide innovative and adaptable waste disposal equipment for 

kitchens on land as well as at sea, and for the food industry. Our disposers produce finely ground food 

waste which can be anaerobically digested and is also suitable for composting, which is of use to 

society. 

With over 60 years of experience in the field of production and development, our dedication has 

resulted in the unique dependability which is needed within the marine industry. Furthermore, our 

innovativeness has provided commercial kitchens on land with an alternative approach to handle food 

waste separation at source, complying with modern demands and being economically reasonable. 

Our assortment is unique! Disperator is the only manufacturer that offers all types of installation 

possibilities in a kitchen. Our basic range consists of six different sizes of waste disposers, which may 

be combined with 12 different mounting assemblies. Further, the advantage of the basic model’s 

design, is that the waste disposers may easily be integrated into other manufacturer’s mounting 

assembly or furnishings without difficulty. Thereby, designing each workplace in a kithen or galley to 

its specific requirements regarding function, ergonomics and economy.  

3. Product Description and Technical Specification

3.1.

 

Food Waste Disposer 500A-BASIC EXCELLENT SERIES

Disperator food waste disposers are used in kitchens and galleys around the world, providing an 

efficient and immediate removal of food waste whenever the need arises and thereby improving 

hygiene in the working environment, eliminating bad odors and bacteria formation and minimizing 

manual handling. 

Our product range is designed with the user’s needs in focus and meets today’s requirements for 

handling of food waste. The high quality grinder of specially alloyed steel together with the unique and 

well-proven sealing design between the grinder and motor provides the user with many years of 

operational reliability and low maintenance cost. The disposer’s life span is extended further by the 

outer housing of stainless steel EN 1.4301 (AISI 304) and protection class IP55 for electrical 

components as standard. 

The wide range of disposer sizes and its exceptional modular choice of mounting assemblies make it 

easy to adjust any installation to fit any workplace in a galley or kitchen. The Excellent 500A Series 

disposers may be installed under sinks and washing lines, into table tops and working benches or as 

freestanding as separate units. Installation into an existing assembly manufactured by another 

supplier is also possible. For CE-marking an approved assembly from Disperator or other 

manufacturers is needed above disposer inlet.  

Standard delivery includes a complete start/stop unit with contactor and motor overload protector, 

and a complete solenoid valve with line strainer. These items are to be installed on site. Cold water 

will automatically flow  when the disposer starts, flushing the food waste into the grounding chamber, 

and then into the sewer system or a storage tank. 

Food waste disposers within the Disperator Excellent Series have the Declaration of Compliance issued 

by DNV, verifying compliance with applicable sections of MARPOL consolidated edition 2011/2012 

ANNEX V for disposal of ground food waste into the open sea. 

Содержание EXCELLENT Series

Страница 1: ...larv gen 9 SE 141 71 Segeltorp Sweden Tel 46 8 724 0160 Fax 46 8 724 6070 info disperator se www disperator se Dok ref User manual 500A BAS Rev B FOOD WASTE DISPOSER 500A BASIC EXCELLENT SERIES Produc...

Страница 2: ......

Страница 3: ...ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 6 Discharge of garbage within special areas 1 Discharge of the following garbage into the...

Страница 4: ......

Страница 5: ...entation 12 5 2 Disposer 12 6 Installation Instructions 14 6 1 Assembly of Disposer 14 6 1 1 Installing the Disposer in an Existing Assembly 14 6 1 2 Mounting and Support against Floor Floor plate 14...

Страница 6: ...r Check 20 6 5 2 Checks before Start Up 20 6 5 3 Final Mesures 20 7 Wiring Diagram 20 8 Safety Instructions 21 9 Operating Instructions 21 9 1 Start and Stop 21 9 2 Daily Cleaning 21 9 3 Trouble Shoot...

Страница 7: ...installation and operation A copy of the manual must always be at hand where the disposer is being used In addition to the general safety instructions listed in this main section it is necessary to o...

Страница 8: ...o be used Handlers should be given appropriate instructions prior to undertaking transportation hoisting and lifting Installation Personnel responsible for installing the disposer must be trained as a...

Страница 9: ...oviding an efficient and immediate removal of food waste whenever the need arises and thereby improving hygiene in the working environment eliminating bad odors and bacteria formation and minimizing m...

Страница 10: ...or cold flush water backflow preventer for flush water water trap for connection to disperator outlet torque protection bar for fixating the disposer Can be ordered from DISPERATOR 2 For connection to...

Страница 11: ...rator se 4 Storage and Transport 4 1 Storage If the disposer is to be stored before the installation it should be handled as follows Store the disposer in a dry and clean area where the relative humid...

Страница 12: ...umentation This User Manual Wiring diagram bill of material and component layout Safety instructions laminated Operating instructions laminated 5 2 Disposer Disposer with motor size and voltage accord...

Страница 13: ...info disperator se M larv gen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se Flushing nozzle with hose connection Jam release wrench for freeing rotary grinder if non grind...

Страница 14: ...ally under the mounting assembly e g under a sink The standard delivery of these models will therefore not include legs However if they are to be placed standing on the floor floor plate e g beside a...

Страница 15: ...Measure the height X mm between the flange of the mounting assembly and the floor Measure the height Y mm of the disposer without legs including the 3mm rubber seal Lay down the disposer carefully on...

Страница 16: ...water trap from its position causing water leakage The torque protection bar is not included in standard delivery but is available as an option If a torque protection bar is not suitable because of t...

Страница 17: ...ll allow for a larger flushing area in the bottom of the sink basin For further information see section 6 2 5 Vacuum Valve If required by local regulation a flush pipe or flush tower with air gap to t...

Страница 18: ...and 160mm for models 530A 575A 6 3 3 Curves and Bends The water trap and all bends in the drain pipe must be drawn without sharp bends or curves according to local standards The distance k in the figu...

Страница 19: ...e having 1 5mm wires for disposers having a rated current up to 14A For disposers having a current rated above 14A use 2 5mm wires The rated voltage and current is specified on the disposer s serial n...

Страница 20: ...hredder of the grinder in the inlet opening of the disposer turns freely in both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5...

Страница 21: ...s with long fibers fish skins and sinewy meat should be divided into pieces of 3 5cm 1 2 inch and mixed with other food waste before being ground Dry and sticky waste such as steamed rice pasta mashed...

Страница 22: ...on the wrench and hit the bar with a hammer 6 Remove the jam release wrench 7 Remove any non grindable objects for example cutlery 8 Check fuses breakers Change reset if needed 9 Use the main electri...

Страница 23: ...embly 4 pcs 26 Screw and washer housing assembly 2 pcs 29 Adjustable leg 3 pcs 520A 575A only 29 01 Screw for leg clamp 3 pcs 520A 575A only Spare parts not shown in drawing 04 Special grease for seal...

Страница 24: ...tling of Disposer For below designation within brackets see enclosed wiring diagram and exploded view of the disposer in section 10 2 1 Use the main electrical safety switch to disconnect electrical s...

Страница 25: ...osite one another under the rim of the shredder supported by the side of the end shield 13 11 Remove the V ring seal 03 01 and loosen the 4 fixing screws 23 of the end shield 13 Remove the end shield...

Страница 26: ...rrier from the motor axle If needed use the rotary shredder 02 as a handle to prevent the motor axle from rotating 15 When changing the motor 14 make sure that the new motor has the same classificatio...

Страница 27: ...The seals shall be placed with the groove and stainless spring upwards towards the washer 03 00 9 The seals are fixated by fitting the locking ring 03 03 into the groove in the end shield 13 Tap on t...

Страница 28: ...shredder to the end shield by hammering 6 punch marks around the joint between these two articles 24 Put the rubber seal 05 on the stationary shredder 01 Make sure that it is centered 25 Wipe the sur...

Страница 29: ...e the disposer into place Use 6pcs of screws and nuts 22 See section 6 1 2 for the correct procedure 36 Reconnect drain piping according to section 6 3 Make sure that the disposer is securely fixated...

Страница 30: ...7 Axle screw 1 pc 08 Seal for hood flange 1 pc 09 Rubber sealing compound 1 pc 10 Key for carrier 1 pc 22 Screw and nut for mounting the disposer 6 pcs 23 Screw for end shield 4 pcs 25 Nut and washer...

Страница 31: ...LLENT SERIES Spare Parts Below mentioned reference numbers refer to the exploded view in section 10 2 01 Stationary shredder 1pc 02 Rotary shredder 1pc 03 00 Washer for V ring seal 1pc 03 01 V ring se...

Страница 32: ...torp Sweden Fax 46 8 724 6070 Web page www disperator se 10 Key for carrier 1pc 13 End shield 1pc 14 Motor with drainage holes 1pc 14 01 Axle seal motor 14 02 Motor bearing 14 03 Key for motor shaft 1...

Страница 33: ...washer for hood assembly 4pcs 26 Screw and washer housing assembly 2pcs 29 Adjustable legs 3pcs 31 Jam release wrench for rotary shredder 1pc 35 Complete solenoid valve with coil cable plug and fixati...

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