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培训手册

Training Manual

报警代码及解决办法指导

Fault Code with Troubleshooting

JCPT- DCS

www.cndingli.com

8-8

202

驱动器牵引

电流传

感器偏移

TM1_ERR_TRAC1_CURREN
T_SENSOR_OFFSET

禁止所有动作

All functions

203

驱动器牵引

电流传

感器偏移

TM1_ERR_TRAC2_CURREN
T_SENSOR_OFFSET

禁止所有动作

All functions

204

驱动器下载硬件参数
错误

TM1_ERR_LOAD_HW_PARA
METER

禁止所有动作

All functions

205

驱动器下载参数错误

TM1_ERR_LOAD_PARAMET
ER

禁止所有动作

All functions

210

驱动器电源输入越限

TM1_ERR_POWER_SUPPLY
_OUT_OF_LIMIT

禁止所有动作

All functions

211

驱动器功率继电器卡
住

TM1_ERR_POWER_RELAY_
STUCK

禁止所有动作

All functions

212

驱动器预充电未完成
故障

TM1_ERR_PRECHARGE_NO
T_DONE

禁止所有动作

All functions

213

驱动器功率继电器开
路

TM1_ERR_POWER_RELAY_
OPEN_CIRCUIT

禁止所有动作

All functions

214

右驱动电机短路

M1 SHORT CIRCUIT

禁止所有动作

All functions

215

左驱动电机短路

M2 SHORT CIRCUIT

禁止所有动作

All functions

216

泵站电机短路

PUMP SHORT CIRCUIT

禁止所有动作

All functions

220

驱动器泵站过电流

TM1_ERR_PUMP_OVER_CU
RRENT

禁止所有动作

All functions

221

驱动器牵引电机

过

电流

TM1_ERR_TRAC1_OVER_C
URRENT

禁止所有动作

All functions

222

驱动器牵引电机

过

电流

TM1_ERR_TRAC2_OVER_C
URRENT

禁止所有动作

All functions

223

驱动器电容组过电压

TM1_ERR_OVER_TENSION

禁止所有动作

All functions

224

驱动器电容组低电压

TM1_ERR_UNDER_TENSION

禁止所有动作

All functions

225

驱动器

PCB

过温

TM1_ERR_HIGH_TEMP_PCB

禁止所有动作

All functions

226

驱动器散热器过温

TM1_ERR_HIGH_TEMP_RAD
IATOR

禁止所有动作

All functions

227

驱动器输出

过流

TM1_ERR_OUT1_OVER_CU
RRENT

禁止所有动作

All functions

228

驱动器输出

过流

TM1_ERR_OUT2_OVER_CU
RRENT

禁止所有动作

All functions

229

驱动器输出

过流

TM1_ERR_OUT3_OVER_CU
RRENT

禁止所有动作

All functions

230

驱动器看门狗错误

TM1_ERR_WDO

禁止所有动作

All functions

Содержание JCPT DCS Series

Страница 1: ...浙江鼎力机械股份有限公司 Zhejiang Dingli Machinery Co Ltd 培训手册 Training Manual 自行走剪叉式高空作业平台 Self Propelled Scissor Lifts JCPT DCS ...

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Страница 3: ...机器损坏的危险 Damaged Machine Hazard 1 9 身体受伤的危险 Bodily Injury Hazard 1 10 蓄电池安全性 Battery Safety 1 10 每次使用后锁定 Lockout after Each Use 1 11 操作 Operation 2 1 1 地面控制 Gound Controller 2 3 1 1 地面控制器 Ground controls Panel 2 3 1 2 紧急下降拉线 Emergency lowering button 2 4 1 3 红色大急停开关 Battery switch 2 4 1 4 机器充电 Charging 2 4 1 5 安全臂的使用 How to use the safety arm 2 5 1 6 刹车释放 Brake release 2 6 2 平台控制 Platform Controlle...

Страница 4: ...Drive Elevated Speed 4 3 1 4 起升速度 Lift Speed 4 4 1 5 转向速度 Steering Speed 4 4 1 6 退出速度调节状态并保存操作 4 5 2 PCU 操作功能选择模式 4 6 2 1 PCU 进入功能选择操作状态 4 6 2 2 LMI 称重功能激活与关闭 4 7 2 3 防夹手功能激活与关闭 4 7 2 4 车型选择功能 4 8 2 5 退出功能选择状态并保存 4 9 元器件介绍 Parts Introduction 5 1 电气原理图 Electrical Schematic 6 1 液压原理图 Hydraulic Schematic 7 1 报警代码及解决办法指导 Fault Code with Troubleshooting 8 1 常规保养 Daily Maintenance 9 1 1 液压油更换 Hydraulic ...

Страница 5: ...培训手册 Training Manual 安全规则 Safety Regulation JCPT DCS www cndingli com 1 1 安全规则 Safety Regulation ...

Страница 6: ...n safety signs Do not use solvent based cleaners because they may damage the safety sign material 电击危险 Electrocution Hazard 本机器并不绝缘并且在接触或靠近电线时不提供触电保护 This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current 按照适用的政府法律法规和下表说明保持与电源线及电力设备间足够的安全距离 Maintain safe distances from electrical power lines and apparatus in accordance wi...

Страница 7: ...wer lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding 倾翻危险 Tip over Hazard 平台上的人员设备和材料不得超过平台及延伸平台的最大承载量 Occupants equipment and materials must not exceed the maximum platform capacity or the maximum capacity of the platform extension 平台缩回 Platform retracted 平台延伸 Platform extended 仅延伸平台仅限平台 Extension only Platform only 最大承载量 Ma...

Страница 8: ... platform when the machine is on a slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform For outdoor use machine do not raise the platform when wind speeds may exceed 12 5 m s If wind speeds exceed 12 5 m s when the platform is raised lower the platform and do not con...

Страница 9: ...e the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not push off or pull toward any object outside of the platform 不能把机器当成吊车来使用不能在机器的任何部件上放置系缚固定或悬挂载荷不能用平台推动机器或其它物体不能在底盘托盘打开的情况下操作机器不能将平台和邻近的建筑物靠在一起不能改变或禁用限位开关不能将平台捆绑在邻近的构件上不能把负载置于平台护栏之外 Do not use the machine as a crane Do not place or attach fixed or overhanging loads to any pa...

Страница 10: ...tion Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 25 kg The batteries must weigh a minimum of 50kg Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toe b...

Страница 11: ...eeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position 型号 Model 收拢状态最大斜坡额定值 Maximumslope rating stowed position 收拢状态最大侧坡额定值 Maximum side slope rating stowed position JCPT0607DCS 25 14 25 14 注意斜坡额定值受地面状况和牵引力的限制 Note Slope rating is subject to ground conditions and adequate traction 坠落危险 Fall Hazard 在操作过程中平台上的工作人员必须穿戴上全身安全装置并用安全带挂钩固定在经认可的绳索固...

Страница 12: ...免头顶出现障碍物或有其它可能的危险当抓住平台防护栏时当心有挤压的危险 Be aware of limited sight distance and blind spots when driving or operating Be aware of extended platform position s when moving the machine Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail 使用者必须遵循雇主工作场所和政府法律法规关于人身保护装备的使用规则应观察和使用平台控制器和平台标贴铭牌上的行驶和转向功能方向箭头不能在任何吊车或移动高架机械的...

Страница 13: ...the ground surface congestion slope location of personnel and any other factors which may cause collision 部件损坏的危险 Component Damage Hazard 不能使用任何大于24V的蓄电池充电器给蓄电池充电不要在焊接时将机器用作地线 Do not use any battery charger greater than 24V to charge the batteries Do not use the machine as a ground for welding 爆炸和起火危险 Explosion and Fire Hazard 不能在可能存在易燃或易爆气体或微粒的地方使用机器或给机器充电 Do not operate the machine or charge t...

Страница 14: ...draulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation 蓄电池安全性 Battery Safety 燃烧危险 Burn...

Страница 15: ...ed items before operating Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry 倾翻危险 Tip over Hazard 不能使用重量小于原装蓄电池的蓄电池蓄电池在底盘中不仅起配重作用而且对保持机器的稳定性至关重要 Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability 提升时的危险 Lifting Hazard 提升蓄电池时请使用适当的人数和提升方法 Use the appropriate...

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Страница 17: ...培训手册 Training Manual 操作 Operation JCPT DCS www cndingli com 2 1 操作 Operation ...

Страница 18: ...latform extension release pedal 12 总电源开关 Main power switch 4 平台入口门 Platform entry gate 13 转向轮Steer Wheels 5 固定平台 Main Platform 14 剪叉臂 Scissor 6 起升油缸 Lift Cylinder 15 安全臂 Safety arms 7 梯子 Entry ladder 16 系索固定点 Lanyard anchorage point 8 驱动轮 Drive wheels 17 延伸平台 Platform extension 9 手动下降拉杆 Emergency lowering knob 18 手册盒 Manual storage container 18 2 1 4 5 6 7 8 12 16 15 13 14 17 3 9 10 11 ...

Страница 19: ... 关的位置可以停止所有功能将红色紧急停机按钮顺时针旋转到开的位置可以操作机器 Push in the red Emergency Stop button to the off position to stop all functions Turn the red Emergency Stop button clockwise to the on position to operate the machine 3 地面控制器显示器 Ground controller LCD 4 平台上升下降指拨开关 Platform up down toggle switch 把开关往上拨平台上升把开关往下拨平台下降 Move the switch up and the platform will raise Move the switch down and the platform ...

Страница 20: ...rn the key switch to the base position and the ground controls will operate 1 2 紧急下降拉线 Emergency lowering button 紧急情况下往外拉紧急下降拉线使平台往下降 Pull the red button to lower the platform in urgent situation 1 3 红色大急停开关 Battery switch 按下红色大紧急停止按钮停止所有的功能拉出红色大急停按钮才可以操作机器机器长时间停止使用或者充电情况下请将红色大急停按钮按下 Push red battery switch to stop all functions pull the switch to operate machines Push the button when long...

Страница 21: ...of the range AC input fault Check the AC input too high or too low 4 三个灯同时闪烁三次 3 LED lamps blink three times simultaneously 充电器的内部温度超过了限制不需要采取行动当充电器降温充电会自动重启 The internal temperature of the charger exceeds a limit No need any action the charger will be restart when the temperature come down 5 三个灯同时闪烁四次 3 LED lamps blink four times simultaneously 输出电流超出限度不需要采取行动充电器会自动矫正和重启 Output current exc...

Страница 22: ...DC Motor Drive Model is not recommended If the machine must be towed do not exceed 3 5 km h 1 用楔子垫住车轮以防止机器滚动 Chock the wheels to prevent the machine from rolling 2 将地面和平台控制器上的红色紧急停机按钮均拉出到开位置 Pull out the red Emergency Stop button on both the ground and platform controls to the on position 3 向下拨动平台下降按钮同时将钥匙开关转向地面控制侧以复位刹车等待地面控制器上显示 98 刹车释放字样此时刹车已经打开 Press and hold lift switch to down positio...

Страница 23: ...f you want to close the brake release just turn off the key switch in ground position 5 将地面和平台控制器上的红色紧急停机按钮均推到关位置 Push the red Emergency stop button on both the ground and platform controls to the off position 2 平台控制 Platform Controller 2 1 平台控制器 Platform Controls Panel 8 9 1 2 3 4 5 6 7 ...

Страница 24: ...old the function enable switch to enable the drive function on the platform control handle Move the control handle in the direction indicated by the blue left arrow on the control panel and the machine will turn to the lift direction that the blue arrow points Move the control handle in the direction indicated by the yellow right arrow on the control panel and the machine will turn to right direct...

Страница 25: ...unction select button 按下按钮才可以操作起升功能 Press this button to activate the lift function 6 行走功能选择按钮 Drive function select button 按下按钮才可以操作行走功能 Press this button to activate the drive function 7 行走速度按钮 Drive speed button 按下按钮来选择机器高速或者低速的行驶 Press this button to activate the slow or fast drive function 8 LED 故障显示和电池电量显示区域 Diagnostic read out and battery charge indicator 9 红色紧急停止开关 Red Emergency Stop bu...

Страница 26: ......

Страница 27: ...培训手册 Training Manual 操作前检查 Pre operation Inspection JCPT DCS www cndingli com 3 1 操作前检查 Pre operation Inspection ...

Страница 28: ... must be tagged and removed from service 确保手册完整易读且保存在平台中的手册盒内 Be sure that the operator s manual are complete legible and in the storage container located in the platform 确保所有标贴清晰易读并位置适当 Be sure that all decals are legible and in place See Decals section 检查液压油是否泄漏以及油位是否适当并根据需要加油 Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section 检查电池液是否泄漏以及液位是否合适根据需要添...

Страница 29: ...护栏销安装到位螺栓已适当拧紧 Be sure side rails are installed and rail pins and bolts are fastened 确保底盘电池托盘和油泵托盘已关闭并锁定蓄电池连接正确 Be sure that the chassis trays are closed and latched and the batteries are properly connected 2 工作场地检查 Workplace Inspection 工作场所检查有助于操作员决定工作场所是否能保证机器安全操作将机器移动到工作场所之前操作员应首先进行此项工作了解并记住工作场所的危险事项是操作员的职责当移动安装和操作机器时可以留意并避免以下问题 The workplace inspection helps the operator determine if t...

Страница 30: ...put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service 1 选择一个坚实水平且没有障碍物的测试区域 Select a test area that is firm level and free of obstruction 2 确保已连接蓄电池组 Be sure the battery pack is connected 在地面控制器上 At the Ground Controls 3 将平台...

Страница 31: ...d hold the platform up down switch 结果平台不上升 Result No function should operate 10 将钥匙开关转向地面控制位置 Turn the key switch to ground control position 11 上拨并保持平台升降开关 Move up and hold the platform up down switch 结果平台应上升 Result The platform should rise 12 下拨并保持平台升降开关 Move down and hold the platform up down switch 结果平台应下降当平台下降时下降警报应鸣响平台下降至 2m 时停止下降 Result The platform should lower then stop at the height...

Страница 32: ...unction enable switch on the control handle 21 按照蓝色箭头指示的方向缓慢移动控制手柄然后再按照黄色箭头指示的方向移动 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow 结果所有功能都不会运行 Result No functions should operate 22 按下起升功能选择按钮 Press the lift function select button 23 按住控制手柄上的功能启用按钮 Press and hold the function enable switch on the control handle 24 按照蓝...

Страница 33: ...the thumb rocker switch in the direction identified by the white right arrow on the control panel 结果转向轮应按照驱动底盘上右向箭头所指示的方向转动 Result The steer wheels should turn in the direction that the white right arrow points on the control panel 测试驱动和刹车功能 Test Drive and Braking 31 按住控制手柄上的功能启用按钮 Press and hold the function enable switch on the control handle 32 按照控制面板上向上箭头指示的方向缓慢移动控制手柄直至机器开始移动然后将手柄恢复到中心位置 S...

Страница 34: ...achievable drive speed with the platform raised should not exceed 20cm s 结果平台升起状态下最大驱动速度超过 20cm s 请立即标记机器并停止运行 Result If the drive speed with the platform raised exceeds 20cm s immediately tag and remove the machine from service 测试倾斜传感器操作 Test the Tilt Sensor Operation 注意在地面上用平台控制器进行该项测试不要站在平台里面 Note Perform this test from the ground with the platform controller Do not stand in the platform 38...

Страница 35: ...se the platform 结果当平台升起到距离地面 2m 时坑洞保护装置应该展开 Result When the platform is raised 2m from the ground the pothole guards should deploy 44 首先按住坑洞保护装置的一侧然后再按住另外一侧 Press on the pothole guards on one side and then the other 结果坑洞保护装置将不会移动 Result The pothole guards should not move 45 降低平台 Lower the platform 结果坑洞保护装置应返回到收起位置 Result The pothole guards should return to the stowed position 46 把一块 3 5 20cm ...

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Страница 37: ...培训手册 Training Manual 参数调整 Parameter Adjustment JCPT DCS www cndingli com 4 1 参数调整 Parameter Adjustment ...

Страница 38: ...ternately displayed 80 means the max Lift speed 4 释放起升档和喇叭档按钮 Release the Lift and Horn buttons 1 1 行走高速收拢状态 Drive High Speed with Platform Stowed 图示 Graphic 说明 Instruction 1 瞬间按下行走按钮且LED显示绿色时释放按钮 Press the Drive button until the LED is green 2 数码管显示当前快速速度值表示100 速度表示99 速度 The display number means the fast drive speed means 100 speed means 99 speed 3 通过左转向按钮减少数值通过右转向按钮增加数值 Press lef...

Страница 39: ...数值 Press left steer button to reduce the speed and right steer button to increase 4 释放乌龟按钮退出慢速速度模式返回到快速模式 Release Turtle button and done 1 3 提升后行走速度 Drive Elevated Speed 图示 Graphic 说明 Instruction 1 首先激活行走按钮行走LED开启状态下按下并保持喇叭按钮 Press the Drive button until the LED is green press and hold the Horn button 2 数码管显示当前高空速度值表示15 速度 The display number means the elevated drive speed means 15 speed ...

Страница 40: ...on to reduce the speed and right steer button to increase 4 释放喇叭和乌龟按钮退出最大起升速度模式返回到快速转向模式 Release Horn and Turtle button and done 1 5 转向速度 Steering Speed 图示 Graphic 说明 Instruction 1 首先激活行走按钮行走LED开启状态下按下并保持喇叭和乌龟按钮 Press the Drive button until the LED is green press and hold the Horn and Turtle buttons 2 数码管显示当前最大转向速度值表示80 速度 The display number means the steering speed means 80 speed 3...

Страница 41: ...phic 说明 Instruction 1 瞬间按下起升或行走按钮且起升和行走LED显示全部关闭 Press the Lift and Drive buttons until the LEDs are off 2 数码管和交替显示 and alternately displayed 3 按下喇叭和手柄DEADMAN 快速松开直到蜂鸣提示结束参数保存 Press Horn and Deadman buttons very quick and the adjustment is saved after alarm over 4 参数保存成功后数码管显示电池百分比状态 Displays battery percentage after done ...

Страница 42: ...peration 图示 Graphic 说明 Instruction 1 按下并保持起升档和乌龟档 Press and hold Lift and Turtle buttons 2 将急停开关从 OFF 位置拨到 ON Turn on the Emergency Stop button 3 直到数码管闪烁 Until the SC is flashing on display 4 释放起升档和乌龟档按钮 Release the Lift and Turtle buttons 5 手柄Y轴 Y轴正半轴推到最大位置直到固定不闪烁 Push the joystick forward to max position until stop flashing ...

Страница 43: ...ress the right steer and display to turn on 3 释放起升按钮且LED关闭退出LMI称重功能激活与关闭模式 Release Lift button until the LED is off quit the setting 2 3 防夹手功能激活与关闭 Descend Stop setting 图示 Graphic 说明 Instruction 1 按下并保持乌龟按钮且LED显示绿色数码管从显示切换当前防夹手功能选择状态 Press and hold Turtle button until the LED is green will be changed to Descend Stop setting 2 通过左转向按钮关闭防夹手功能通过右转向按钮激活防夹手功能 Press the left steer and di...

Страница 44: ...保持喇叭按钮数码管从显示切换当前车型选择状态 Press and hold Horn button until change to Model setting 00 01 02 03 剪叉 Scissor 美国取料机 USA Stock Picker 垂直桅柱 Mast lift 取料机 Stock Picker 2 通过左转向按钮减少对应车型数值通过右转向按钮增加对应车型数值 Press the left steer and right steer buttons to choose the correct Model setting 3 释放喇叭按钮退出车型选择模式 Release the Horn button to quit ...

Страница 45: ...明 Instruction 1 手柄Y轴 Y轴负半轴推到最大位置直到闪烁表示退出功能选择模式 Push forward the joystick to max Position until the is flashing 2 按下喇叭和手柄DEADMAN 快速松开直到蜂鸣提示结束参数保存 Press Horn and Deadman buttons very quick and setting is saved after alarm over 3 参数保存成功后数码管显示电池百分比状态 It displays the battery percentage after the setting is saved ...

Страница 46: ... 该图标自动显示 Turn on the key to ground operation the icon will display automatically 高速状态 High speed drive 快慢速图标可以通过PCU的快慢速按钮选择或者当平台脱离下限位时高空速度被激活当平台在下限位时快慢速图标可以激活当平台脱离下限位且坑洞板打开高空速度被激活 High Low speed drive icon can be switched by High Low speed drive buttons The Low speed drive mode will be automatically activated when the platform is elevated 低速状态 Low speed drive 倾斜状态 Chassis tilt 当平台超过内部水平...

Страница 47: ...tion and 100 means in fully elevated position 主菜单按钮 Main menu button 点击此按钮进入行走转向功能开启关闭电位计校验等进行调整 To adjust the function parameters Recalibration the electric parts or Turn on off functions after press the button 在正常工作状态下屏幕的顶部位置显示鼎力机械如果触控显示屏的该区域自动切换实时时钟功能并且可以来回切换 The top displays Dingli Machinery normally the display switch to clock after touch this area 当有报警和提示状态后触控区域无效仅显示当前提示或者报警消息 ...

Страница 48: ...界面密码 4482 才能进入电位计校验 Access to password setting screen The code 4482 is for potentiometer recalibration 进入故障记录界面 Access to fault record screen 进入参数设定界面 Access to parameters setting screen 进入机器设定界面 Access to machine setting screen 进入水平电位计牵引马达和称重校验界面 Access to tilt potentiometer drive motor and weight calibration screen 3 3 进入水平电位计牵引马达和称重校验界面介绍 The introduction of tilt potentiometer the drive m...

Страница 49: ...验界面 Access to weight calibration screen 进入牵引马达校验界面 Access to drive motor calibration screen 保存 Save 3 3 1 进入电位计校验界面剪叉且激活电位计功能有效 Access to potentiometer calibration screen The potentiometer is activated 该功能检验仅对剪叉车型有效分为剪叉平台在最低点和最高点检验两部分按下和按钮用于滚动最低点和最高点检验对应的界面在电位计检验界面下系统自动屏蔽上限位防夹手和室外工况限制等功能退出该界面限制条件自动恢复 The function is only use for scissor lifts press the and button to find the lowest pos...

Страница 50: ...置观察 Analog 电位计的模拟量是否正常变化 Check the analog number when the platform is in stowed position 实时电位计模拟量系统内部需要激活电位计功能 The analog number of the potentiometer 退出电位计检验界面 Quit the calibration 将电位计实际 Analog 参数发送给 ECU 检验为最低位值 Confirm the analog and send to ECU 保存发送到 ECU 的数据如果未按此键系统断电时参数不被保存 Save 剪叉平台在最高点校验 The highest postion calibration 将平台起升到最上限位置观察 Analog 电位计的模拟量是否正常变化为了保证电位计的跳变对系统的影响在平台达到油缸最大位置时 ...

Страница 51: ...送到 ECU 的数据如果未按此键系统断电时参数不被保存 Save 2 进入倾斜检验界面 Access to tilt calibration screen ECU 内置冗余水平传感器按下和按钮用于滚动 X 轴和 Y 轴检验对应的界面该校验过程结束后需要断电重新起动后检验功能才有效 The tilt sensor is integrated press and buttons to calibrate the X Y alxe angle X 轴水平检验 X axle calibration 把车辆行驶到 X 轴水平位置按照以下说明操作 Drive the machine to 0 degree ground operate as the following instruction 实时 X 轴角度 X axle angle 退出水平角度检验界面 Quit the ...

Страница 52: ...ruction 实时 Y 轴角度 Y axle angle 退出水平角度检验界面 Quit the tilt calibration screen 系统内部检验水平角度 Confirm 保存水平校验功能 ECU 必须重新启动后有效 Save 3 进入称重检验界面 Weight calibration ECU 激活称重功能时必须先进行电位计检验功能按下和按钮用于滚动空载和负载检验对应的界面不管是空载校验还是重载校验必选平台降到下限位置开始 Before weight calibration please calibrate the potentiometer first press and buttons to calibrate descend the machine to lowest position whichever no weight calibration o...

Страница 53: ...isplay will show in left 如果该称重功能未开启按下回车出现如图提示 The display will show in left if the Overload function is turn off 空载校验 No Weight calibration 退出称重检验界面仅返回到上一界面或者主界面如需中断校验过程需要断电重启 Quit the weight calibration screen 当前界面按下回车键空载效验过程开始空载效验完成后系统自动保存压力数据并且声音提示 Start the process of calibration 负载校验 Full Weight calibration 根据车型的不同选择适当的平台额定负载平放到平台上 Put the rated capacity to the platform ...

Страница 54: ...nual 参数调整 Parameter Adjustment JCPT DCS www cndingli com 4 18 退出称重检验界面仅返回到上一界面或者主界面如需中断校验过程需要断电重启 Quit the weight calibration screen 当前界面按下回车键空载效验过程开始空载效验完成后系统自动保存压力数据并且声音提示 Start the process of calibration ...

Страница 55: ...培训手册 Training Manual 元器件介绍 Parts Introduction JCPT DCS www cndingli com 5 1 元器件介绍 Parts Introduction ...

Страница 56: ...功能 Check the angle of scissor stack all the time together work with pressure sensor in lift cylinder to get overload function which to limit drive and lift function in elevated position 3 电机驱动控制器 Motor controller 只适用于 JCPT0607DCS Only available for JCPT0607DCS 4 泵站电机 Pump motor 0 8kW 只适用于 JCPT0607DCS 0 8kW Only available for JCPT0607DCS 5 充电器 Charger 给机器上的电池充电机器在充电过程中切断控制回路里的总电源 To charger the b...

Страница 57: ...function which to limit drive and lift function in elevated position 7 坑洞保护开关 Pot hole switch 控制在起升状态慢速行走收拢状态高速行走实现当起升状态两侧坑洞开关没有打开状态的报警并限制行走和起升的功能 To control low drive speed in elvated position and high drive speed in lowest position the machine will warn and limit drive and lift function if the pothole switches are not activited in elevated position 8 蓄电池 Battery 2 12V 85AH 牵引电池 2 12V 85AH Tr...

Страница 58: ...培训手册 Training Manual 元器件介绍 Parts Introduction JCPT DCS www cndingli com 5 4 序号 No 元器件 Parts 描述 Description 11 频闪灯 Beacon 接通电源频闪灯间断闪烁 The beacon is flashing when the power on ...

Страница 59: ...培训手册 Training Manual 电气原理图 Electrical Schematic JCPT HD DC www cndingli com 6 1 电气原理图 Electrical Schematic ...

Страница 60: ...ge 单个蓄电池容量 Capaci ty JCPT0607DCS DC85 12 12V 85Ah JCPT0607DCS 线束图主回路 Har ness Mai n Ci r cui t 保险丝 Fuse 150A 直流接触器驱动控制器驱动电机驱动电机 DC Contactor Dr i ve Motor 电机 Pump Motor Dr i ve Motor Dr i ve Contr ol l er 输入 I nput 100 240VAC 输出 Output 24VDC 11A 300W 电源开关 Power Swi tch 蓄电池 Batter y 充电器 Char ger ...

Страница 61: ...SI BAS连接器针脚定义端子号线号线色去处 1 A52 灰 ECU控制器 2 PWOUT 红继电器 3 GND 黑地 4 CANH 黄 ECU控制器 5 CANL 绿 ECU控制器 SI BAS连接器针脚定义端子号线色 1 红 2 绿 3 白 4 黄 5 蓝 SI BAS连接器针脚定义端子号线色 1 红 2 绿 3 白 4 黄 5 蓝驱动控制器连接器针脚定义端子号线号线色去处端子号线号线色去处端子号线号线色去处端子号线号线色去处 1 A23 白 ECU控制器 8 002 红电源 14 GND 黑地 20 2 A24 白 ECU控制器 9 002 红电源 15 GND 黑地 21 3...

Страница 62: ... ECU 12 18 24 A20 WH ECU 6 CANL GN ECU 13 19 25 A19 WH ECU 7 CANH YE ECU 26 Del phi Pi n NO Col our Pl ace NO Col our Pl ace A J BK Br ake Left B K BK Br ake Ri ght C YE Li ft Down Val ve L GN Li ft Down Val ve D RD Br ake Left M E RD Br ake Ri ght N F P G RD Beacon R H BU Beacon S Del phi Pi n NO I D Col our Pl ace NO I D Col our Pl ace A 002 RD Power J GND BK Gr ound B 002 RD Power K GND BK Gr o...

Страница 63: ...手册 Training Manual 电气原理图 Electrical Schematic JCPT DCS www cndingli com 6 5 CR 2 1 3 4 5 6 2 1 2 1 5 4 3 6 B A D E C F G J K L M N P R H S D C G F E H J B A L K P N M R S 2 1 5 4 3 6 JCPT0607DCS原理接线图 ...

Страница 64: ...ing Manual 电气原理图 Electrical Schematic JCPT DCS www cndingli com 6 6 CR 2 1 3 4 5 6 2 1 2 1 5 4 3 6 B A D E C F G J K L M N P R H S D C G F E H J B A L K P N M R S 2 1 5 4 3 6 JCPT0607DCS El ectr i cal Schemati c ...

Страница 65: ...培训手册 Training Manual 液压原理图 Hydraulic Schematic JCPT DCS www cndingli com 7 1 液压原理图 Hydraulic Schematic ...

Страница 66: ...ndingli com 7 2 液压原理图 Hydraulic Schematic JCPT0607DCS 齿轮泵电机过滤器油箱 C B A 转向油缸起升油缸平台超载选配 1 5mm 1 0mm 1 0mm 溢流阀 100bar Steer Cyl i nder Li ft Cyl i nder Fl at over l oad Opti on Over fl ow Over fl ow Gear Pump Motor Fi l ter Tank 溢流阀 155bar ...

Страница 67: ...培训手册 Training Manual 液压原理图 Hydraulic Schematic JCPT DCS www cndingli com 7 3 泵站及功能阀块 Pump and Function Valve JCPT0607DCS 起升电磁阀 Lift valve soleniod 转向电磁阀 Steer valve soleniod ...

Страница 68: ......

Страница 69: ...培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT DCS www cndingli com 8 1 报警代码及解决办法指导 Fault Code with Troubleshooting ...

Страница 70: ...障 POTHOLE 禁止行走和起升 Drive and Lift 59 上限位限制 HIGH POSTION LIMIT 禁止起升 Lift 60 室外 2 5m 限制 OUTDOOR 2 5M LIMIT 禁止起升 Lift LL X 轴水平倾斜 TILTING X 禁止行走和起升 Drive and Lift LL Y 轴水平倾斜 TILTING Y 禁止行走和起升 Drive and Lift 63 防夹手 ANTI HAND CLAMP 禁止下降再次动作释放限制 Descend 66 电池低电量限制起升并为低速 BATTERY LOW 禁止快速慢速行走和起升可以高空速度行走 Drive in stowed position and Lift 67 下方有障碍物 OBSTACLE AT BELOW 禁止行走 Drive 68 门架打开 DOOR OPEN 禁止行走和起升 Dr...

Страница 71: ...ons 105 初始化数据记录仪 INITIALIZE DATE LOGGER 无 None 107 TM 参数改动 TM PARAMETER MODIFIED 无 None 108 输入密码 PASSWORD INSERTED 无 None 110 手柄 CPU0 总线超时 1 CANBUS TIMEOUT 1 PCU CPU0 禁止所有动作 All functions 111 手柄 CPU0 总线超时 2 CANBUS TIMEOUT 2 PCU CPU0 禁止所有动作 All functions 112 手柄 CPU1 总线超时 1 CANBUS TIMEOUT 1 PCU CPU1 禁止所有动作 All functions 113 手柄 CPU1 总线超时 2 CANBUS TIMEOUT 2 PCU CPU1 禁止所有动作 All functions 114 驱动模块总线超时 C...

Страница 72: ...unctions 129 Pin46 INP11 冗余故障 PIN46 INP11 REDUNDANT CHECK FAULT 禁止所有动作 All functions 130 Pin47 INP12 冗余故障 PIN47 INP12 REDUNDANT CHECK FAULT 禁止所有动作 All functions 131 Pin48 INP13 冗余故障 PIN48 INP13 REDUNDANT CHECK FAULT 禁止所有动作 All functions 132 Pin49 INP14 冗余故障 PIN49 INP14 REDUNDANT CHECK FAULT 禁止所有动作 All functions 133 Pin50 INP15 冗余故障 PIN50 INP15 REDUNDANT CHECK FAULT 禁止所有动作 All functions 134 Pi...

Страница 73: ...CUIT OR SHORT TO GND 禁止所有动作 All functions 147 角度电位计 1 短路 ANALOG SCISSOR ANGLE CHANNEL A SHORT CIRCUIT TO PWR 禁止所有动作 All functions 148 角度值 11 最小值 ANALOG SCISSOR ANGLE CHANNEL A ANGLE VALUE LOWER THAN MIN 禁止所有动作 All functions 149 角度值 1 最大值 ANALOG SCISSOR ANGLE CHANNEL A ANGLE VALUE GREATER THAN MAX 禁止所有动作 All functions 150 角度电位计 2 开路 ANALOG SCISSOR ANGLE CHANNEL B OPEN CIRCUIT OR SHORT TO GND 禁止所有动作...

Страница 74: ...CHECK FAULT 禁止所有动作 All functions 168 PIN02 输出端子 01 开路 PIN02 OUT01 OPEN CIRCUIT 禁止所有动作 All functions 169 PIN02 输出端子 01 短路 PIN02 OUT01 SHORT CIRCUIT 禁止所有动作 All functions 170 PIN04 输出端子 02 与电源短路 PIN04 OUT02 SHORT TO VB 禁止所有动作 All functions 171 PIN04 输出端子 02 与内部故障 PIN04 OUT02 INTERNAL FAULT 禁止所有动作 All functions 172 PIN04 输出端子 02 冗余故障 PIN04 OUT02 CHECK FAULT 禁止所有动作 All functions 173 PIN04 输出端子 02 ...

Страница 75: ...N CIRCUIT 禁止所有动作 All functions 189 PIN09 输出端子 05 短路 PIN09 OUT05 SHORT CIRCUIT 禁止所有动作 All functions 190 PIN11 输出端子 06 与电源短路 PIN11 OUT06 SHORT TO VB 禁止所有动作 All functions 191 PIN11 输出端子 06 与内部故障 PIN11 OUT06 INTERNAL FAULT 禁止所有动作 All functions 192 PIN11 输出端子 06 冗余故障 PIN11 OUT06 CHECK FAULT 禁止所有动作 All functions 193 PIN11 输出端子 06 开路 PIN11 OUT06 OPEN CIRCUIT 禁止所有动作 All functions 194 PIN11 输出端子 06 短 ...

Страница 76: ...动作 All functions 214 右驱动电机短路 M1 SHORT CIRCUIT 禁止所有动作 All functions 215 左驱动电机短路 M2 SHORT CIRCUIT 禁止所有动作 All functions 216 泵站电机短路 PUMP SHORT CIRCUIT 禁止所有动作 All functions 220 驱动器泵站过电流 TM1_ERR_PUMP_OVER_CU RRENT 禁止所有动作 All functions 221 驱动器牵引电机 1 过电流 TM1_ERR_TRAC1_OVER_C URRENT 禁止所有动作 All functions 222 驱动器牵引电机 2 过电流 TM1_ERR_TRAC2_OVER_C URRENT 禁止所有动作 All functions 223 驱动器电容组过电压 TM1_ERR_OVER_TENSION ...

Страница 77: ...TTERY UNDER VOLTAGE 禁止所有动作 All functions 280 PCU 自检 AL_PCU_INITCHECK 禁止所有动作 All functions 281 PCU cpu0 故障 PCU_C0_FAULTCODE 禁止所有动作 All functions 282 PCU cpu0 故障 PCU_C1_FAULTCODE 禁止所有动作 All functions 300 输出端子 08 与电源短路 OUT08 SHORT TO VB 禁止所有动作 All functions 301 输出端子 08 与内部故障 OUT08 INTERNAL FAULT 禁止所有动作 All functions 302 输出端子 08 无看门狗冗余故障 OUT08 CHECK FAULT 禁止所有动作 All functions 303 输出端子 08 开路 OUT08 O...

Страница 78: ...YO CHECK FAULT 禁止所有动作 All functions 318 输出继电器开路 RELAYO OPEN CIRCUIT 禁止所有动作 All functions 319 输出继电器短路 RELAYO SHORT CIRCUIT 禁止所有动作 All functions 320 输出刹车 1 与电源短路 BRAKE1 SHORT TO VB 禁止所有动作 All functions 321 输出刹车 1 与内部故障 BRAKE1 INTERNAL FAULT 禁止所有动作 All functions 322 输出刹车 1 冗余故障 BRAKE1 CHECK FAULT 禁止所有动作 All functions 323 输出刹车 1 开路 BRAKE1 OPEN CIRCUIT 禁止所有动作 All functions 324 输出刹车 1 短路 BRAKE1 SHORT ...

Страница 79: ... is ON or OFF 55 剪叉行走锁介入诊断 A50 端子状态并检测线路 Check the A50 terminal and wiring 56 水平传感器故障检查水平传感器线路和传感器 Check the tilt sensor and wiring OL 平台超载报警去除平台多余负载 Check the platform weight 58 坑洞报警确认坑洞板是否打开确认坑洞行程开关确认线路和下限位行程开关 Check the pothole board situation pothole switches wiring and down limit switch 59 平台达到上行程开关位置或者检查上行程开关线路 Check the up limit switch and wiring 60 平台达到 2 5m 行程开关位置或者检查 2 5m 行程开关线路 ...

Страница 80: ...the power 70 确认坑洞开关或者下限位 Check the pothole switches and down limit switch 71 确认平台扩展开关 N A 72 确认链条状态取料机有效 N A 90 TM1 过电流 TM1 over current 91 TM1 过电流 TM1 over current 93 牵引电机未校验确认再次校验并保存 N A 95 空载校验数据小于 10 组重新校验 Recalibrate the empty weight 96 负载校验数据小于 10 组重新校验 Recalibrate the fully weight 99 强制功能被人为启动 N A 101 199 联系制造厂商或更换 ECU Contact OEM or change ECU 201 299 联系制造厂商或更换 TM Contact OEM or change...

Страница 81: ...培训手册 Training Manual 常规保养 Daily Maintenance JCPT DCS www cndingli com 9 1 常规保养 Daily Maintenance ...

Страница 82: ...电池组 Disconnect the battery pack from the machine 触电烧伤危险 Electrocution burn hazard 在带电的电路中操作可能会导致严重伤害或死亡操作时取下戒指手表和其它饰品 Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 2 打开液压动力单元安装托盘 Open the power unit module tray 3 卸下液压油箱底部的放油塞 Remove the oil drain plug at bottom 4 将油放到一个合适的容器中 Drain all of the oil into a suitable con...

Страница 83: ...with oil and bleed the system of air 组件损坏的危险 Component damage hazard 在没有油的情况下操作可能会导致液压泵的损坏在给液压系统注油时小心抽空油箱不要让液压泵出现气蚀情况 The pump can be damaged if operated without oil Be careful not to empty the hydraulic tank while in the process of filling the hydraulic system Do not allow the pump to cavitate 2 电池的维护 Maintenance of battery 2 1 电池清洁 Battery cleanance 每周检查和清洁一次 Check and clean in each week 用水...

Страница 84: ...要脏的黄油会导致机器性能不好连续使用可能会导致机器起升抖动与异响如果发现上下左右滑槽干燥时添加普通黄油即可 It is very important to grease the slider spout of the machine because it will keep the machine performance and using life Dirty grease will lead to bad performance of the machine Moreover continuesly using the dirty grease may make the machine shake and also with abnormal sounds when machine lifts It requires to add the normal grease on th...

Страница 85: ...培训手册 Training Manual 常规保养 Daily Maintenance JCPT DCS www cndingli com 9 5 ...

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Страница 87: ...清县雷甸镇白云南路 1255 号 1255 Baiyun South Road Leidian Town Deqing Zhejiang China 售后服务部 After sale Service Department 电话 Tel 0572 8681638 0572 8681639 网址 Web www cndingli com 第一版 2016 年 4 月印刷邮箱 E mail service cndingli com First Edition April 2016 Printing ...

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