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5. UPDATE 

 

The UPDATE mode permits DGBOX 

maintenance or software update operations.

  

By means of a standard USB memory, it is in fact possible: 

-

 

to download the error message history records 

-

 

to  download  the  set  configuration  to  transfer  it  to  other  analogous  DGBOX 
applications 

-

 

to  update  the  FIRMWARE  currently  loaded  on  the  power  and  control  boards  with 
others of more recent issue.  

Operations for accessing the UPDATE mode are: 

1.

 

switch off DGBOX 

2.

 

open  the  front  cover  and  insert  the  USB  memory  (on  which  there  is  a  FILE  recognisable  by 

DGBOX) in the slot provided inside the cable connection area (see picture below) 

 

 

3.

 

close the front cover again and switch on DGBOX  

4.

 

after initialisation, the BOOT LOADER display page appears (see fig. below) 

HISTORY DOWNLOAD

PARAMETER UP/DOWN

BOOT LOADER              

FIRMWARE UPDATE

 

5.  The operation to be performed can be selected: 

- update  the  FIRMWARE  currently  loaded  on  the  power  and  control  boards  (FIRMWARE 
UPDATE) 

IMPORTANT:  DURING  FIRMWARE  UPDATING,  THE  POWER  SUPPLY  TO  DGBOX  MUST 
NOT BE INTERRUPTED. 

- download the set configuration to import it on other DGBOX (PARAMETER UP/DW) 

- download the error message history records (HISTORY DOWNLOAD) 

 

Example  1:  updating  firmware

  with  the  new  PFLMUL  –  1.S19  version  on  the  inserted  USB 

memory; at the end of the procedure, if the USB memory is removed, the system starts again. 
If it is not removed, it returns to the initial display page of the UPDATE mode. 

 

 

 

Содержание DGB MV 30

Страница 1: ...400V 8 3 4 DGB MV 55 3 400V 3 400V 14 5 5 7 5 DGB MV 75 3 400V 3 400V 18 7 5 10 DGB MVF 30 3 400V 3 400V 8 8 3 3 4 4 DGB MVF 55 3 400V 3 400V 14 14 5 5 5 5 7 5 7 5 DGB MVF 75 3 400V 3 400V 18 18 7 5...

Страница 2: ...default 50 Hz 11 Determination of the shutdown frequency 11 setting the full scale of the pressure sensor 11 Configuration of the flow sensor 11 CONTROL OF DRY RUNNING IN APPLICATIONS WITHOUT FLOW SE...

Страница 3: ...pumps if DGBOX is in operation before you disconnect the pumps stop the control and disconnect the power supply Emergency stop An emergency stop can be performed while the inverter is running by pres...

Страница 4: ...fuse carrier module 3 Inverter 1 output terminal board 4 contactor with thermal motor protection fixed speed pump ATTENTION set the protection of the thermal relay to the rated current of the pump 2 f...

Страница 5: ...CONFIG The max load which can be connected is 2 A at 250 Vac the cable must have 2 leads and a minimum cross section of 0 5 square mm MASTER SLAVE CONNECTIONS permits connection and communication wit...

Страница 6: ...e 5 sec waiting WORK mode if DGBOX was in ON condition at last switch off OUT OF SERVICE mode if DGBOX was in OFF condition at last switch off pressing START STOP OUT OF SERVICE mode suitable for manu...

Страница 7: ...rning 1 0 s OFF Freq 3 0 0 4 0 0 Hz OFF Frequency Bar 6 8 W IZA RD P 3 0 ENTER OFF Frequency 3 0 0 Hz COM PLETED 7 8 W IZA RD ENTER Push TEST f or start Self Learning M in P Fact or Learning 1 0 s ENT...

Страница 8: ...1 minimum cosphi 0 10 0 1 00 0 01 2 8 MIN POWERF2 x Pump 2 minimum cosphi 0 10 0 1 00 0 01 2 9 MIN POWERF3 x Pump 3 minimum cosphi 0 10 0 1 00 0 01 2 10 MIN POWERF4 x Pump 4 minimum cosphi 0 10 0 1 00...

Страница 9: ...SET 1 AND THE RATED CURRENT PUMP 1 CURRENT PRESSURE SET 2 PUMP 1 CURRENT PUMP 1 ROTATION BASE SETUP BASE SETUP PUMP 1 ROTATION PUMP 1 CURRENT PRESSURE SET 2 PRESSURE SET 1 1 1 4 0 Bar 1 0 9 0 SERIAL F...

Страница 10: ...SET 1 PRESSURE SET 2 PUMP 1 CURRENT PUMP 1 ROTATION BASE SETUP BASE SETUP PUMP 1 ROTATION PUMP 1 CURRENT PRESSURE SET 2 PRESSURE SET 1 1 4 SERIAL FIIRMW DIRECT 1 MAINTENANCE HARDWARE SETUP ADV SETUP...

Страница 11: ...frequency of minimum flow flow off IMPORTANT If the OFF FREQUENCY setting is too high this will cause the pump to stop while the request is still active and involve frequent restarts if the setting is...

Страница 12: ...ad geodetic Hg is the hydrostatic pressure resulting from the maximum water level in the system The parameter PD of the set pressure should NEVER be less than the positive delivery head otherwise the...

Страница 13: ...4 0 04 11 2011 15 02 410 V 2 7 A 30 0 HZ STOP START 31 0 HZ 2 8 A 410 V 15 02 04 11 2011 P 4 1 TEST 1 STOP 1 TEST P 4 1 04 11 2011 15 02 START STOP 15 02 04 11 2011 set 4 0 Bar P 4 1 1 2 OFF SYSTEM E...

Страница 14: ...SC ERROR P SENSE P SENSE ERROR there is no pressure sensor signal or this is outside the sensor range and therefore wrong DGBOX stops the system and indicates the P SENSE ERROR message PHASE ERROR INP...

Страница 15: ...all common failures over currents dry running etc It works in stand alone configuration or in parallel with other units through serial connection in parallel configuration with other units DGBOX make...

Страница 16: ...f DGBOX and work with only the second pump controlled by means of a mechanical pressure switch connected on the delivery pipe The EMERGENCY BOARD is activated by pushing the switch shown in Fig 2 3 be...

Страница 17: ...54 Working position vertical Fire explosion hazard DGBOX units are not suitable for use in environments with risk of explosion Environment temp max min 45 C 10 C Storage temp max min 50 C 10 C Voltage...

Страница 18: ...LE speed pump 1 FIXED speed pump MVF 30 MVF 55 MVF 75 2 VARIABLE speed pumps MW 30 2 VARIABLE speed pumps MV 55 SV 55 MV 75 SV 75 3 VARIABLE speed pumps MW 30 SV 30 3 VARIABLE speed pumps MV 55 2x SV...

Страница 19: ...rated power single pump 400 Va c kW 3 0 5 5 7 5 Maximum motor rated power single pump 230 V a c kW 1 7 3 0 4 0 Maximum current single pump A 8 0 14 0 18 0 input Three phase voltage V 400 10 230 10 fr...

Страница 20: ...e single pump flow rate expressed in litres min is quite adequate For example a unit equipped with pumps with a maximum flow rate of 200 l min single pump and standard application requires a tank with...

Страница 21: ...ters are returned to their normal values 4 OUT OF SERVICE to stop the system manually press the START STOP to manually disable the single pump select it and choose the option STOP 5 UPDATE By means of...

Страница 22: ...nsor see parameter 3 13 FLOW SENSOR together with the second work pressure P2 the parameter OFF FREQ SP2 must also be set This sets the stop frequency see parameter 2 19 OFF FREQ SP2 PARAMETER SYMBOL...

Страница 23: ...DESCRIPTION UNIT default min max step 2 1 RESTART DIFF DPr Restarting differential pressure bar 0 4 0 1 1 0 0 1 The DPr value determines the pump restart pressure given a certain set pressure P1 exam...

Страница 24: ...POWERF3 x Pump 3 minimum cosphi 0 1 0 1 0 0 01 2 10 MIN POWERF4 x Pump 4 minimum cosphi 0 1 0 1 0 0 01 The parameter configures the value of the electrical parameter COSPHI power factor corresponding...

Страница 25: ...7 ACCELERATION ACC Speed of variation of frequency Hz s 20 10 40 1 The parameter regulates the speed of variation of the inverter frequency and consequently the speed at which the pump switches to the...

Страница 26: ...FF FREQUENCY setting is too high this will cause the pump to stop while the request is still active and involve frequent restarts if the setting is too low this could cause the continuous operation of...

Страница 27: ...the HARDWARE SETUP parameters the function in the EXTENDED MENU must be used use of the menu protected by password is restricted to after sales centres or the factory 1 2 HARDWARE CONFIGURATION HARDWA...

Страница 28: ...he second operating pressure set in the PRESSURE SET 2 parameter the inactive signal switches back to the main PRESSURE SET 1 pressure 4 FLOW SIGN Auxiliary flow signal input this input configuration...

Страница 29: ...2 No 2 pressure sensors connected to the analog inputs 1 and 2 the pressure value is the difference between the value of pressure sensor 1 and the sensor value 2 difference the operating logic become...

Страница 30: ...IPTION UNIT default min max step 3 17 P SENS 1 CALIB x Calibration of pressure sensor 1 3 18 P SENS 2 CALIB x Calibration of pressure sensor 2 This parameters allow calibration or recalibration of the...

Страница 31: ...xample of the analysis of the parameters during an alarm is shown below EXTENDED MENU 4 1 SERIAL NUMBER ALARM HISTORY WORKING TIME SET DATA TIME MAINTENANCE 410 V 2 8 A 35 2 HZ 1 1 P 3 0 set 3 5 Bar 0...

Страница 32: ...FREQUENCY to which its performance will be consequently reduced The only operation which can be carried out is to manually INCREASE and subsequently DECREASE the work frequency see fig below to gradu...

Страница 33: ...ption for returning it to WORK mode 410 V 5 5 A 36 8 HZ 15 02 04 11 2011 set 4 0 Bar P 4 0 1 2 1 2 2 1 2 1 P 4 0 set 4 0 Bar 04 11 2011 15 02 00 0 HZ 0 0 A 410 V 2 1 584 Vb 0 05 37 49 C 1 2 STOP ENTER...

Страница 34: ...em off and back on The OUT OF SERVICE mode is that suggested to access the CONFIGURATION mode and is necessary to access the TEST mode Placing the single pump out of service this can be done by select...

Страница 35: ...ture below 3 close the front cover again and switch on DGBOX 4 after initialisation the BOOT LOADER display page appears see fig below HISTORY DOWNLOAD PARAMETER UP DOWN BOOT LOADER FIRMWARE UPDATE 5...

Страница 36: ...ile Size 266110 Byte WRITE SELECTED FIRMWARE PFLMUL 1 S19 FIRMWARE UPDATE 1 1 HISTORY DOWNLOAD PARAMETER UP DOWN BOOT LOADER FIRMWARE UPDATE Example 2 download the error message record history onto th...

Страница 37: ...TARTING phase the system switches to WORK mode and starts the pumps if a pressure is detected below that set see fig below FW 1 1 4 SN D B1 1 1 2 0 0 0 DGFLOW DGBOX DGFLOW DGBOX ST A RT IN G 5 5 sec 2...

Страница 38: ...is not braked check the correct direction of rotation Re arm is only manual by pressing ESC CURRENT LIMIT excessive overcurrent absorption short circuit Make sure the motor pump is not blocked reduce...

Страница 39: ...pump pressure is greater than the SET pressure Check that the pump is not worn or obstructed none The motor is faulty The motori s not connected Check the operation of the motor Check the Check for v...

Страница 40: ...null and void DISPOSAL For the disposal of DGBOX components follow the Standards and Laws in force in the countries where the unit is used Do not disperse pollutant parts in the environment DECLARATIO...

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