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Part Number GA_SM  08/18

Component Check Procedures 

Section 7

Condenser Fan Access

One Section Cabinets

Two & Three Section Cabinets

Unit Air Flow Design

Fr

on

t of the Unit

Refrigerator/Freezer Cross Section 

With Air Flow Arrows

Содержание Specification Line GA Series

Страница 1: ...Specification Line GA Series Original Instructions Service Manual This manual is updated as new information and models are released Visit our website for the latest manual Part Number GA_SM 08 18...

Страница 2: ...alline silica and or carbon monoxide Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer Inhalation of carbon monoxide is known to the S...

Страница 3: ...Slide Installation 18 Optional Foot Pedal Installation Instructions 19 Section 3 Operation Refrigerator Freezer Operation 21 Refrigerator Freezer Start Up 21 Evaporator Fan Operation 22 Heated Cabinet...

Страница 4: ...igeration R290 Charging Procedures 57 System Contamination Clean up 58 Mild System Contamination Clean Up Procedure 59 Severe Contamination Clean Up Procedure 59 Filter Driers 60 Refrigerant Re Use Po...

Страница 5: ...GL GAR1P S H GAR2P S H GAR3P S H Reach In Fishfile GARFF1P D Pass Thru Refrigerator GARPT1P G H GARPT2P G H GARPT1P S H GARPT2P S H Roll In Refrigerator GARRI1P G GARRI2P G GARRI1P S GARRI2P S Roll T...

Страница 6: ...6 Part Number GA_SM 08 18 General Information Section 1 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...t will not tip or slide Front casters MUST be locked once positioned Recommended air temperature is 60 100 F 16 38 C Proper air supply for ventilation is REQUIRED AND CRITICAL for safe and efficient o...

Страница 8: ...Roll In Heated GAHRI1 G 486lbs 220kg NA NA 37ft3 1048L 34 00 86cm 34 00 86cm 89 00 226cm GAHRI1 S 446lbs 202kg GAHRI2 G 745lbs 338kg NA NA 76 5ft3 2166L 66 00 168cm GAHRI2 S 715lbs 324kg Roll Thru He...

Страница 9: ...be a panel GFCI GFI breaker We do not recommend the use of GFCI GFI outlets to energize our equipment as they are known for more intermittent nuisance trips than panel breakers ELECTRICAL SPECIFICATIO...

Страница 10: ...eated GAHPT1 G 228 636 GAHPT1 GH 234 906 GAHPT1 S 171 9222 GAHPT1 SH 192 0701 GAHPT2 G 421 2567 GAHPT2 GH 408 354 GAHPT2 S 290 2969 GAHPT2 SH 300 2424 Roll In Heated GAHRI1 G 308 6124 GAHRI1 S 241 563...

Страница 11: ...Roll In Refrigerator GARRI1P G 800 2470 113g GARRI1P S 680 2470 113g GARRI2P G 1460 3760 118g GARRI2P S 1230 3760 118g Roll Thru Refrigerator GARRT1P S 830 2470 113g GARRT2P S 1530 3760 118g Leg Caste...

Страница 12: ...n and roll thru units must also be level Shim the bottom of the unit if necessary See Roll In Roll Thru Installation on page 13 Adjust doors and hinges until doors close properly Shelf Installation 1...

Страница 13: ...or adjustments 3 Adjust doors hinges so door closes by itself A properly adjusted door will close and seal when the door is held open 3 or less with no assistance 4 Reinstall door sweep It may need to...

Страница 14: ...in the OPEN position and NOT under spring tension 4 Mount the door back onto the cabinet with the door OPEN The door should now close properly 5 Begin closing the door the door should finish closing o...

Страница 15: ...each tray slide is used to hold a pan Centerline Spacing 1 5 2 0 3 0 4 0 5 0 6 0 Maximum Tray Slides for a Full Section 15 23 15 12 9 8 Maximum Tray Slides for a Half Section Top or Bottom 7 10 7 5 4...

Страница 16: ...0 4 0 5 0 6 0 Maximum Tray Slides for a Full Section 23 15 12 9 8 Maximum Tray Slides for a Half Section Top or Bottom 10 7 5 4 4 T 2 Tray Slide System T 2 Installation Instructions 1 For each pan tw...

Страница 17: ...Maximum Tray Slides for a Half Section Top 6 5 4 3 Maximum Tray Slides for a Half Section Bottom 8 6 5 4 T 3 Installation Instructions 1 For each pan two 2 tray slides will be used Each tray slide mu...

Страница 18: ...om of the door section Place a bottom mounting plate so that each set of tabs engages a cutout on the pilaster Push the mounting plate down to secure the plate to the cutouts NOTE A dead blow hammer i...

Страница 19: ...30 is received 1 Locate foot pedal placement Placement is on the bottom of the cabinet opposite of the bottom flat door hinge bracket Bottom flat door hinge bracket Front of unit 2 Mount foot pedal do...

Страница 20: ...20 Part Number GA_SM 08 18 Installation Section 2 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 21: ...rning Do not block the supply and return air grills or the air space around the air grills Keep plastic wrappings paper labels etc from being airborne and lodging in the grills Failure to keep the air...

Страница 22: ...sure of the proper function Cooling Cycle Defrost Cycle Compressor On Compressor Off Compressor Off Refrigerator Evap Fan On Cycles On 2 Min Off 2 Min Evap Fan On Freezer Evap Fan On Evap Fan Off Evap...

Страница 23: ...shut down the cooling or heating system only Power will remain to control Unit Standby Back System Power Setting system power to off will shut down the cooling or heating system only Power will remai...

Страница 24: ...r service functions and to turn the cabinet back on TouchScreen Password 1 When a function is password protected the password enter screen will appear Type in the either the manager password or the se...

Страница 25: ...me to navigate there The gray titles require a password to access Settings Screen Interior Light Language Time Date LCD Brightness Password Unit Standby Reset Factory Settings Manual Defrost Firmware...

Страница 26: ...turn off and the defrost heater will switch on to warm the coil During this defrost cycle the control will display a defrost icon After the defrost cycle is complete the temperature control will retur...

Страница 27: ...f a 12 hour clock format has been selected on the Time Date page The AM PM icon will allow you to switch between the two Hours 1 through 23 will be available if a 24 hour clock format has been selecte...

Страница 28: ...on if it is connected WiFi will display the WiFi network name and signal strength if it is connected Ethernet and WiFi both offer access to a IP Address Setup screen Select the cog icon Manage network...

Страница 29: ...terisk Connect will appear in the lower right corner If the incorrect password is entered the entry will disappear Retry in the empty password box If no password is required security type will list No...

Страница 30: ...minutes using the up and down arrows Based on the clock format chosen the hours can be set through 12 or 24 Select the AM PM icon to switch between the two The icon will not be available if the 24 Hr...

Страница 31: ...n On is selected the defrost will cycle once and return to normal operation ON Web Application KITCHENCONNECT This online application is an equipment monitoring tool Register 1 Navigate to https www w...

Страница 32: ...Type From a Menu Equipment Model From a Menu 5 Select Submit 6 The new equipment will be connected to the site Edit Or Delete Equipment 1 Select the menu icon next to the equipment 2 Edit and Delete E...

Страница 33: ...of unit care should be taken to avoid the front power switch and the rear power cord Keep water and or cleaning solutions away from these parts nWarning When using cleaning fluids or chemicals rubber...

Страница 34: ...ning may be followed by an application of stainless steel cleaner which will eliminate water spotting and fingerprints Early signs of stainless steel breakdown are small pits and cracks If this has be...

Страница 35: ...mostat is not set too cold Also check gasket condition Cabinet temperature is too high Thermostat set too high Set thermostat to lower temperature Poor air circulation in cabinet Re arrange product to...

Страница 36: ...36 Part Number GA_SM 08 18 Troubleshooting Section 5 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 37: ...electing the Always Off icon switches the frame heater to be off at all times Selecting the Power Save icon switches the frame heater to be on only when the compressor is on Power save mode will use l...

Страница 38: ...splays either on or off Relay Status Heater On Off Heater Fan On Off Interior Light On Off Back Heated Configuration Screen Diagnostics Relay Status Heated Unit Relay Status Compressor On Off Condense...

Страница 39: ...e navigates to the Download data screens 1 Insert USB memory device into USB port located bottom of the front shroud to the left of the control display Skip this if updating via wireless 2 Touch start...

Страница 40: ...assword This screen lists the relays available for a service person to energize Selecting the Press to Activate icon will energize the relay for 5 seconds Only one relay can be activated at a time Dur...

Страница 41: ...ng Set Up Connection SET UP CONNECTION Back Add a Network WBT_Enterprise WPA PSK TKIP CCMP WPA2 PSK TKIP CCMP ESS Manage Networks Freds_WiFi WPA PSK CCMP WPA2 PSK CCMP WPS ESS WBT_Guest WPA PSK TKIP C...

Страница 42: ...on Open q None q Start this connection automatically Connect even if the network is not broadcasting Configuration Screen Network Connection Set Up Connection Add a Network Selecting cancel navigates...

Страница 43: ...the unit is powered up If Use the following IP address is selected continue to fill in the screen IP address Netmask and Default Gateway Touching any of the boxes will bring up a numeric keypad Each w...

Страница 44: ...ated on bottom of the front shroud to the left of the control display Skip this if updating via wireless 2 Touch start button to begin download Updating Firmware Updating Do not remove memory device o...

Страница 45: ...arm Type Date Time Box Probe out of range 08 27 2016 3 15pm Cond outlet temperature 08 27 2016 3 15pm Low voltage alarm 08 27 2016 3 15pm Delete Selected Alarm History Screen Control will store up to...

Страница 46: ...History Screen Low Temperature Alarm Open Door Alarm Back Door opened for greater than 1 minute Alarm History Screen Open Door Alarm Temperature Probe Alarm Back Possible temperature probe s failure...

Страница 47: ...E 2273 Alarm History Screen Evaporator Outlet Temperature Probe Error Continuous Compressor Run Alarm Back Compressor ran continuously for an extended period of time Contact KitchenCare 844 724 CARE 2...

Страница 48: ...48 Part Number GA_SM 08 18 Control Section 6 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 49: ...baffle in the interior top Evaporator box lid Evaporator box lid View with box lid removed for access to fan wiring connections View with box lid removed for access to fan wiring connections Interior...

Страница 50: ...GA_SM 08 18 Component Check Procedures Section 7 Condenser Fan Access One Section Cabinets Two Three Section Cabinets Unit Air Flow Design Front of the Unit Refrigerator Freezer Cross Section With Ai...

Страница 51: ...of a heater wire connects to a harness The connections should be made above the cabinet Heater wires should be fed in from the top of the cabinet There should be no wiring connections made inside the...

Страница 52: ...river remove the nuts and bottom hinge from the unit 2 Remove door from unit 3 Remove two screws from the bottom of the door to replace the hinge cartridge 4 Place a white spacer on the bottom hinge p...

Страница 53: ...ust the bottom hinge if necessary Temperature Probe Resistance Part 2195702 5K NTC Temperature Probe Temperature in C Temperature in F Resistance Nominal 20 4 48 560 19 2 2 45 835 18 0 4 43 275 17 1 4...

Страница 54: ...n the Unit 2 Unscrew the light from the cover with the T6 torx bit Four 4 Screws Secure the Light Cover On 3 Press the center of a raised tab to release the wire Remove the wire Repeat on second tab f...

Страница 55: ...Part Number GA_SM 08 18 55 Section 7 Component Check Procedures Door Gasket Upright units have a bullet type push on gasket...

Страница 56: ...56 Part Number GA_SM 08 18 Component Check Procedures Section 7 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 57: ...erant charge shown on nameplate through the discharge service valve 5 Let the system settle for 2 to 3 minutes 6 Connect power up the unit 7 Close the high side valve on the manifold gauge set Add any...

Страница 58: ...r oil 1 Remove the refrigerant charge from the Reach In 2 Remove the compressor from the system 3 Check the odor and appearance of the oil 4 Inspect the suction and discharge lines at the compressor f...

Страница 59: ...away any burnout deposits from suction and discharge lines at compressor 6 Sweep through the open system with dry nitrogen Importan Refrigerant sweeps are not recommended as they release CFC s into th...

Страница 60: ...llow normal evacuation procedures Filter Driers The size of the filter drier is important Using an improperly sized filter drier will cause the Reach In unit to be improperly charged with refrigerant...

Страница 61: ...work area No ignition sources are present anywhere in the 35 work area Fire extinguishing equipment is available within the immediate area The work area is properly ventilated before working on the e...

Страница 62: ...and purge system twice before using torch on system Always run the unit a minimum of 5 minutes before reclaiming refrigerant Follow evacuation 500 microns minimum purging procedures Passive recovery C...

Страница 63: ...cians should evacuated and purged with nitrogen twice Maximum allowable non condensable in a R 290 system is 1 Evacuate the unit to a minimum of 500 microns before charging Bubble leak test or gas det...

Страница 64: ...REACH IN REFRIGERATOR 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 10 F 14 F 49 F 94 F 9...

Страница 65: ...ATOR 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 11 F 14 F 57 F 105 F 103 F 116 F 91 F...

Страница 66: ...OR 100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 10 F 14 F 63 F 123 F 120 F 135 F 103 F...

Страница 67: ...ERATOR 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 11 F 18 F 46 F 100 F 93 F 110 F 87 F...

Страница 68: ...ATOR 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 13 F 20 F 50 F 112 F 103 F 116 F 96 F...

Страница 69: ...TOR 100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 11 F 18 F 52 F 131 F 120 F 142 F 107 F...

Страница 70: ...RATOR 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 17 F 25 F 52 F 113 F 102 F 114 F 91 F...

Страница 71: ...RATOR 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 18 F 25 F 54 F 122 F 111 F 125 F 98 F...

Страница 72: ...TOR 100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 22 F 26 F 61 F 140 F 128 F 145 F 114 F...

Страница 73: ...ER 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 22 F 20 F 8 F 114 F 103 F 120 F 88 F 30...

Страница 74: ...R 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 22 F 20 F 13 F 129 F 117 F 140 F 97 F 30...

Страница 75: ...100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 19 F 16 F 20 F 145 F 132 F 157 F 111 F 28...

Страница 76: ...ER 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 18 F 13 F 22 F 117 F 108 F 132 F 84 F 28...

Страница 77: ...ER 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 18 F 13 F 29 F 134 F 121 F 147 F 95 F 28...

Страница 78: ...100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 17 F 12 F 35 F 152 F 139 F 165 F 109 F 27...

Страница 79: ...ER 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 23 F 17 F 43 F 134 F 120 F 142 F 91 F 31...

Страница 80: ...R 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 22 F 16 F 48 F 146 F 130 F 152 F 100 F 30...

Страница 81: ...100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 21 F 16 F 59 F 161 F 145 F 166 F 112 F 29...

Страница 82: ...GERATOR 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 4 F 15 F 44 F 107 F 84 F 112 F 85 F...

Страница 83: ...GERATOR 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 6 F 18 F 48 F 123 F 95 F 123 F 96 F...

Страница 84: ...ATOR 100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 9 F 18 F 52 F 142 F 109 F 145 F 110 F...

Страница 85: ...GERATOR 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 7 F 11 F 59 F 110 F 94 F 88 F 80 F...

Страница 86: ...ERATOR 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 6 F 11 F 66 F 127 F 108 F 98 F 93 F...

Страница 87: ...ATOR 100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 7 F 12 F 75 F 147 F 126 F 113 F 106 F...

Страница 88: ...ZER 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 26 F 21 F 30 F 125 F 86 F 115 F 88 F 32...

Страница 89: ...ER 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 24 F 19 F 42 F 139 F 99 F 130 F 101 F 31...

Страница 90: ...100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 23 F 19 F 51 F 161 F 114 F 147 F 115 F 31...

Страница 91: ...ER 75 F 24 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 21 F 15 F 31 F 131 F 116 F 140 F 93 F 29...

Страница 92: ...R 86 F 30 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 21 F 15 F 42 F 143 F 128 F 152 F 103 F 29...

Страница 93: ...100 F 38 C Ambient 32 F 0 C Box Temperature Evaporator Inlet Evaporator Outlet Suction Line Compressor Top Compressor Bottom Condenser Inlet Condenser Outlet 20 F 15 F 52 F 159 F 143 F 168 F 114 F 29...

Страница 94: ...94 Part Number GA_SM 08 18 Refrigeration Section 8 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 95: ...14 13 12 11 10 9 J1 Mod Bus I O Stack Refrigerator Schematic Cond inlet probe Cond outlet probe Evap inlet probe Evap outlet probe Box temp probe Ambient temp probe L1 N 9 Power Supply L V V GRN N Ou...

Страница 96: ...1 TB102 TB102 TB103 TB103 TB104 TB104 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 J1 Mod Bus I O Stack Freezer Schematic Cond inlet probe Cond outlet probe Evap inlet probe Evap outlet probe Box temp probe A...

Страница 97: ...02 TB103 TB103 TB104 TB104 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 J1 Mod Bus I O Stack Split Schematic Cond inlet probe Cond outlet probe Evap inlet probe Evap outlet probe Box temp probe Ambient temp p...

Страница 98: ...emp Cond inlet probe Cond outlet probe Evap inlet probe Evap outlet probe Box temp probe Ambient temp probe L1 N 3 4 Power Supply L V V GRN N Output 24VDC Input 85 264 VAC 5 6 G G 10 M Refg Compressor...

Страница 99: ...probe Refg Evap inlet probe Refg Evap outlet probe Refg Box temp probe Refg Ambient temp probe L1 N 2 1 Power Supply L V V GRN N Output 24VDC Input 85 264 VAC 3 4 G G 15 21 13 Frame Heater 9 19 14 Bla...

Страница 100: ...te Shield 1 SSR1 TB201 TB201 TB201 TB201 TB101 TB101 TB102 TB102 TB103 TB103 TB104 TB104 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 J1 Mod Bus I O Stack Heated Schematic Box temp probe Ambient temp probe L1...

Страница 101: ...01 TB101 TB102 TB102 TB103 TB103 TB104 TB104 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 J1 Mod Bus I O Stack Heated Schematic Box temp probe Ambient temp probe L1 N 1 Power Supply L V V GRN N Output 24VDC I...

Страница 102: ...102 Part Number GA_SM 08 18 Diagrams Section 9 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 103: ......

Страница 104: ...Welbilt provides the world s top chefs and premier chain operators or growing independents with industry leading equipment and solutions Our cutting edge designs and lean manufacturing tactics are pow...

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