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AGW–4015/4025/4045 

Installation & Operations Manual

7B. General Safety Information

7B-1. Ozone Properties

•  Colorless to blue gas (greater than -169°F)
•  Characteristic odor often associated with 

electrical sparks or lightning in concentrations of 
less than 2 ppm

•  Severe irritant above 1-2 ppm
•  Generally exists as a gas
•  Highly chemically reactive
•  Non-flammable, non-carcinogenic
•  Hazardous polymerization can occur
•  Spontaneously decomposes to oxygen gas

7B-2. Ozone Uses

•  Air and water disinfection
•  Surface sanitation
•  Water treatment plants
•  Bottled water, irrigation, community water 

supplies, swimming pools/spas, etc.

•  Aquariums/life support
•  Agricultural wash water
•  Wastewater treatment
•  Mold and bacteria control in cold storage

7B-3. AGW–4015/4025/4045 Safety Features

The AGW–4015/4025/4045 produce ozone which 
is automatically and immediately injected into the 
water flow. Any ozone which does not dissolve into 
the water is separated off in the degas chamber 
and eliminated in the heated catalytic ozone 
destruct. The design of this self-contained system 
eliminates the release of gaseous ozone from 
the unit. In addition to ozone safety, the following 
general safety features are built-in to the AGW–
4015/4025/4045: 

•  Ozone Generator door safety interlock switch - 

disables high voltage power supply when open or 
improperly latched

•  Circuit Breaker, Fuse
•  Vacuum Switch - stops operation in the event of 

low water flow

•  Ozone cell high temperature indicator
•  Interlocked sensors and regulating devices
•  Startup/shutdown sequences and fault protection
•  Multistage water pump to control flow rate
•  Ozone is supplied under negative pressure 

(induction - i.e. a leak will draw air into the 
system).

Slight off-gassing of ozone can occur from the 
water that is produced by the AGW–4015 
/4025/4045 (the physical properties of ozone 
make this unavoidable). Laboratory and field 

testing in varying environments indicate that ozone 
off-gas levels from the water produced by the 
AGW–4015/4025/4045 do not exceed 0.1 PPM (the 
permissible exposure level (PEL) or time weighted 
concentration for gaseous ozone to which workers 
may be exposed averaged over 8 hours, 5 days 
a week (OSHA)). Gaseous ozone concentrations 
above 0.02 PPM are detectable by humans. 

Inasmuch, Sections 7C through 7H of this manual 
discuss relative issues regarding safety and 
monitoring of gaseous ozone.

7C. Hazards

7C-1. Health Hazards - Detection Levels

Gaseous ozone can be detected in air by its 
distinctive odor at concentrations of about 0.02 
ppm. Although each nose varies, olfactory fatigue 
occurs quickly. Initial small exposure may reduce 
cell sensitivity and/or increase mucous thickness 
producing a resistance to low gaseous ozone 
levels. As a result, DO NOT RELY ON ODOR AS A 
WARNING OF HIGH OZONE CONCENTRATIONS.
The permissible exposure level (PEL) or time 
weighted concentration for gaseous ozone to which 
workers may be exposed is 0.1 ppm averaged 
over 8 hours, 5 days a week (OSHA). The short 
term exposure limit is 0.3 ppm averaged over 15 
minutes. The concentration of 5 ppm ozone in air is 
generally accepted as Immediately Dangerous to 
Life or Health (IDLH).

7C-2. Health Hazards - Effects on Humans

Gaseous ozone acts as a primary irritant, affecting 
mainly the eyes, upper respiratory tract and the 
lungs. Inhalation produces various degrees of 
respiratory effects from irritation to pulmonary 
edema (fluid in lungs). Short exposure to 1-2 
ppm concentrations causes headache as well as 
irritation to the respiratory system but symptoms 
subside when exposure ends.  High concentrations 
of ozone produce severe irritation to the eyes 
and respiratory system. Exposure above the 
ACGIH/OSHA limits may produce nausea, chest 
pain, coughing, fatigue, reduced visual acuity 
and pulmonary edema. Symptoms of edema 
from excessive exposure can be delayed one or 
more hours. There is no threshold limit and so no 
exposure (regardless of how small) is theoretically 
without effect from ozone’s strong oxidative ability.

Содержание AGW Series

Страница 1: ...GW 4015 4025 4045 Installation Operations Manual Skid Mounted Ozone Sanitation System AGW Series 3580 Sueldo Street San Luis Obispo CA 93401 800 676 1335 o3info delozone com www delozone com 4 0656 Rev H ...

Страница 2: ......

Страница 3: ...tion 7 4E Standard Operating Procedures 7 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B Air Compressor Servicing 9 5C Digital Flow Meter Servicing 9 5D Troubleshooting 9 5E Wiring Diagrams 10 SECTION 6 Replacement Parts Order Info 6A Ordering Information 15 6B Standard Replacement Parts List 15 SECTION 7 General Ozone Use Safety Procedures 7A Ozone Use Technology Overview...

Страница 4: ...prescribed conditions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of hard inanimate pre cleaned surfaces in and around food processing areas P1 A potable water rinse is not required following the use of this device on previously cleaned hard surfaces NSF Internationa...

Страница 5: ...anks sized from 50 gallons to 2 500 gallons It is designed to charge a given tank of water with ozone for safe and effective clean in place CIP and clean out of place COP direct contact on food products and general water sanitation disinfection 1B Specifications 4015 4025 4045 Ozone Output g hr 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Power Requirements 230VAC 60 Hz 1Ø 20A Servi...

Страница 6: ...ates that power is being supplied to the Ozone Generator Ozone Power b indicates that power is being supplied to the high voltage Corona Discharge circuits and that ozone is being produced See Sections 4B and 4C Pump On c indicates that the pump is running Red Lights Ozone Generator 2 Vacuum a indicates that vacuum is out of range The light will be lit for low vacuum conditions High Coolant Temper...

Страница 7: ...3 AGW 4015 4025 4045 Installation Operations Manual 3A Tank Charging System ...

Страница 8: ...4 AGW 4015 4025 4045 Installation Operations Manual 3B Tank Cleaning System ...

Страница 9: ...5 AGW 4015 4025 4045 Installation Operations Manual 3C Spray System ...

Страница 10: ... Water Pump 2 0 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Pump Drain Plug 1 2 Water Inlet 1 5 FPT Water Outlet 2 FPT AGW 4015 4025 4045 Components AGW 4015 4025 4045 Water Connections ...

Страница 11: ...RUN PUMP DRY pump seal failure will result Insure the water supply hose is full of water and the water source has sufficient flow capacity for the pump Turn on the Pump Power Repeat until the mixing tower has filled stabilized and water is circulating Switch Ozone Power ON 4 Check System Vacuum Gauge Adjust Flow 5 Back pressure Adjustment valve until gauge reads approximately 5 in Hg vacuum The ba...

Страница 12: ... proper amount of time based on the amount of water in the ozone charge tank and charge the water to approximately 3 PPM The time necessary to accomplish this is dependent on the volume of water in the tank Once the water is charged with 3 PPM ozone CIP operation can begin Experience dictates that 15 30 minutes of CIP operation with an applied dose of 3 PPM is an acceptable amount of time to attai...

Страница 13: ...r AGW 4025 six required for the AGW 4045 5B Air Compressor Servicing Air compressor requires a rebuild after one 1 year or after every 8760 hours which ever is reached first Purchase Compressor Rebuild Kit using DEL 1 P N 2 1025 See Section 6B for ordering information Follow instructions in Compressor Rebuild Kit 2 to rebuild compressor 5C Digital Flow Meter Servicing if applicable The digital flo...

Страница 14: ...coolant water flow c System is left in self recirculation mode too 2 long Symptom WATER BACKFLOW DET Red indicator light is on indicating possible water in ozone line Water has flowed back from injector to the 1 ozone generator module Re establish proper water flow through a injector and correct vacuum Drain Back Flow Preventer by first routing b drain tubing out of the cabinet and opening stainle...

Страница 15: ...11 AGW 4015 4025 4045 Installation Operations Manual 60 Hz Electrical Diagram ...

Страница 16: ...12 AGW 4015 4025 4045 Installation Operations Manual 60 Hz Electrical Diagram cont ...

Страница 17: ...13 AGW 4015 4025 4045 Installation Operations Manual 50 Hz Electrical Diagram ...

Страница 18: ...14 AGW 4015 4025 4045 Installation Operations Manual 50 Hz Electrical Diagram cont ...

Страница 19: ...30 Hypochlorite 1 10 Chlorine 1 00 Chlorine Dioxide 0 93 Bromine 0 57 The following compares the CT values for water of ozone versus forms of chlorine Microorganism Disinfectant Ozone pH 6 7 Preformed Chloramine pH 8 9 Chlorine Dioxide pH 6 7 Free Chlorine pH 6 7 E coli 0 02 95 180 0 4 0 75 0 034 0 05 Polio 1 0 1 0 2 770 3740 0 2 6 7 1 1 2 5 Rotavirus 0 006 0 06 3810 6480 0 2 2 1 0 01 0 05 G Lambl...

Страница 20: ...environments indicate that ozone off gas levels from the water produced by the AGW 4015 4025 4045 do not exceed 0 1 PPM the permissible exposure level PEL or time weighted concentration for gaseous ozone to which workers may be exposed averaged over 8 hours 5 days a week OSHA Gaseous ozone concentrations above 0 02 PPM are detectable by humans Inasmuch Sections 7C through 7H of this manual discuss...

Страница 21: ...tilation It is mandatory that general and local exhaust ventilation be provided to dilute and disperse small amounts of ozone into the outside atmosphere Federal state and local regulations must be followed 7D 3 Emergency Procedure Due to the short life of ozone evacuation and ventilation is all that is generally required in the event of a high ambient ozone alarm All ozone generating and delivery...

Страница 22: ...comparator ChromAir System features a Constantly monitors work environment Accurate measurements Ease of use requires minimal training Cost effective offers the most inexpensive air sampling solution available ChromAir System specifications b Color change blue to white Exposure range 0 08 1 6 ppm hr Max sampling time 10 hours Min sampling time 5 minutes Relative humidity range 20 90 Face velocity ...

Страница 23: ...n restored Send for medical assistance immediately 2 If breathing and or pulse is not detected begin 3 cardiopulmonary resuscitation CPR 7F 3 Eye Contact First Action Effective irrigation should start immediately 1 Eyes should be irritated for 30 minutes by the clock with running tap water or preferably normal saline Second Action Effective irrigation must be continued while en 1 route to hospital...

Страница 24: ...Any labor charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse negligence accident fire flood repair materials and or unauthorized accessories c Any such products installed without regard to required local codes and accepted trade practices d Damage to uni...

Страница 25: ...21 AGW 4015 4025 4045 Installation Operations Manual APPENDIX A DAILY DATA LOG ...

Страница 26: ...22 AGW 4015 4025 4045 Installation Operations Manual ...

Страница 27: ...23 AGW 4015 4025 4045 Installation Operations Manual APPENDIX B EMERGENCY INFORMATION ...

Страница 28: ...24 AGW 4015 4025 4045 Installation Operations Manual ...

Страница 29: ...25 AGW 4015 4025 4045 Installation Operations Manual APPENDIX C SAFETY ...

Страница 30: ...ary value 8 per shift Other Designations Triatomic oxygen CAS No 10028 15 6 NIOSH RTECS No RS8225000 SECTION III PHYSICAL DATA Boiling Point Vapor Pressure Vapor Density AIR 1 Solubility in Water 169 F 1 ATM 1 6 0 49 ml 32 F 0 C 3 ppm 20 C Melting Point Volatile by Volume Molecular Weight pH Critical Temperature 315 4 F 193 C 100 48 Grams Mole Not Listed 10 22 F 12 1 C Appearance and Odor Colorles...

Страница 31: ...continuously with flooding amounts of water for 15 minutes or until transported to a medical facility Inhalation Remove exposed person to fresh air support breathing administer humidified oxygen as needed get medical help Ingestion Highly unlikely since ozone is a gas until 169 F GET MEDICAL ASSISTANCE APPROPRIATE IN PLANT PARAMEDIC or COMMUNITY Get prompt medical assistance for further treatment ...

Страница 32: ... T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID Appearance Odor COLORLESS CLEAR WATER WITH FRESH ASEPTIC ODOR II HAZARDOUS INGREDIENTS MATERIAL HAZARD CAS BY WT ACGIH TLV OSHA PEL None III FIRE AND EXPLOSION HAZARD DATA Flash Point NA Method NA Auto Ign ...

Страница 33: ...ded to prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty of clean ozone free running water for at least 15 minutes lifting the upper and lower lids occasionally Remove contact lenses if worn Seek medical attention if irritation persists Skin Contact No...

Страница 34: ...elow the periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water should not be sprayed as an aerosol i e 20psi to avoid releasing higher levels of ozone gas into the work area The decay rate of ozone gas is a function of temperature and exposure to organic mat...

Страница 35: ......

Страница 36: ...3580 Sueldo Street San Luis Obispo CA 93401 800 676 1335 o3info delozone com www delozone com EPA Estab No 071472 CA 001 ...

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