background image

17

AGW–4015/4025/4045 

Installation & Operations Manual

TOXIC EFFECTS OF GASEOUS OZONE

OZONE 

CONCENTRATION 

(ppm)

EFFECT

 

0.01 - 0.10

 

0.1

 

0.3

 

0.01 - 1.0

 

1.0 - 10.0

 

5.0

 

> 20.0

 

> 50.0

Range of odor threshold
Permissible concentration (8 hour work day)*
Permitted short-term exposure (15 min.)*
Headaches, irritation to respiratory tract, severe 
irritation to eyes
Nausea, chest pain, coughing, fatigue, reduced 
visual acuity, pulmonary edema
Immediately Dangerous to Life or Health (I.D.L.H.)*
Can be fatal after 1 hour
Can be fatal after 1/2 hour

* Regulatory Levels

7C-3. Hazards - Electrical

Turn OFF all power switches and disconnect 
power cord from power source receptacle before 
performing service work. Failure to do so could 
result in serious injury or death. Operate the 
AGW–4015/4025/4045 on a near level surface 
with safe access to electrical power. Connect 
the AGW–4015/4025/4045 to a G.F.C.I. type 
receptacle. Do not bury the electrical cord. To 
reduce risk of electrical shock, replace damaged 
cord immediately.

7C-4. Hazards - Fire

Ozone is nonflammable. Decomposition of ozone 
into oxygen gas, O

2

, can increase strength of 

fire. Ozone is unstable at room temperature and 
spontaneously decomposes to oxygen gas. Avoid 
ignition sources such as heat, sparks, and open 
flame. Keep away from strong reducing agents and 
combustible materials such as grease, oils, and 
fats.

7C-5. Hazards - Chemical Action

Ozone is chemically incompatible with all oxidizable 
materials, both organic and inorganic.

7D. Precautions for Safe Handling & Use

7D-1. Ozone Monitors

Ambient ozone monitoring equipment should 
be installed in the areas where ozone is being 
generated or applied. See Monitoring Section 7E.

Self-adhesive ozone monitor badges, such as the 
Chromair® System by K&M Environmental (Virginia 
Beach, VA, www.kandmenvironmental.com), 
may be used for personal or area monitoring for 
exposure times ranging from 5 minutes to 10 hours.

7D-2. Ventilation

It is mandatory that general and local exhaust 
ventilation be provided to dilute and disperse small 

amounts of ozone into the outside atmosphere. 
Federal, state, and local regulations must be 
followed.

7D-3. Emergency Procedure

Due to the short life of ozone, evacuation and 
ventilation is all that is generally required in the 
event of a high ambient ozone alarm. All ozone 
generating and delivery equipment should be shut 
down (manually or automatically by alarm) and 
a high speed fan activated to dilute and disperse 
ozone to the atmosphere. Personnel should 
evacuate the affected area until levels are returned 
to below 0.1ppm.

7D-4. Respiratory Protection

A disposable respirator (3M #N95 8214/8514 - 
Minneapolis, MN, www.3m.com) is recommended 
for relief against ozone levels up to 10 times the 
OSHA PEL or applicable government occupational 
exposure limits, whichever is lower.

7D-5. Education & Training

The education and training of workers is the 
responsibility of the employer. An effective 
training program must be practical, based on 
written work procedures and be specific to both 
the job-site and the tasks to be performed. 
Training shall also include the responsibilities 
and responses of workers in an emergency. The 
employer shall ensure, through the education 
and training program, that all workers are able to 
work without risk to themselves or others around 
them. All workers must clearly understand their 
responsibilities with regard to not only specific work 
procedures, but also the need to report all hazards, 
accidents or incidents and injuries.

All routine work and emergency procedures shall 
be reviewed jointly by management and employees 
at least annually.

7E.  Monitoring

7E-1. Location of Monitors

Ambient ozone detection monitors shall be located 
to monitor ozone room air and production/plant 
room air for indoor applications.

7E-2. Monitoring Equipment
OZONE IN AIR

Electronic Ambient Ozone Monitor

Shall measure the level of ozone present in the 

1. 

room where ozone equipment is located.
The monitor shall include both visible and 

2. 

audible alarms. The EcoZone™ Model 

Содержание AGW Series

Страница 1: ...GW 4015 4025 4045 Installation Operations Manual Skid Mounted Ozone Sanitation System AGW Series 3580 Sueldo Street San Luis Obispo CA 93401 800 676 1335 o3info delozone com www delozone com 4 0656 Rev H ...

Страница 2: ......

Страница 3: ...tion 7 4E Standard Operating Procedures 7 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B Air Compressor Servicing 9 5C Digital Flow Meter Servicing 9 5D Troubleshooting 9 5E Wiring Diagrams 10 SECTION 6 Replacement Parts Order Info 6A Ordering Information 15 6B Standard Replacement Parts List 15 SECTION 7 General Ozone Use Safety Procedures 7A Ozone Use Technology Overview...

Страница 4: ...prescribed conditions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of hard inanimate pre cleaned surfaces in and around food processing areas P1 A potable water rinse is not required following the use of this device on previously cleaned hard surfaces NSF Internationa...

Страница 5: ...anks sized from 50 gallons to 2 500 gallons It is designed to charge a given tank of water with ozone for safe and effective clean in place CIP and clean out of place COP direct contact on food products and general water sanitation disinfection 1B Specifications 4015 4025 4045 Ozone Output g hr 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Power Requirements 230VAC 60 Hz 1Ø 20A Servi...

Страница 6: ...ates that power is being supplied to the Ozone Generator Ozone Power b indicates that power is being supplied to the high voltage Corona Discharge circuits and that ozone is being produced See Sections 4B and 4C Pump On c indicates that the pump is running Red Lights Ozone Generator 2 Vacuum a indicates that vacuum is out of range The light will be lit for low vacuum conditions High Coolant Temper...

Страница 7: ...3 AGW 4015 4025 4045 Installation Operations Manual 3A Tank Charging System ...

Страница 8: ...4 AGW 4015 4025 4045 Installation Operations Manual 3B Tank Cleaning System ...

Страница 9: ...5 AGW 4015 4025 4045 Installation Operations Manual 3C Spray System ...

Страница 10: ... Water Pump 2 0 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Pump Drain Plug 1 2 Water Inlet 1 5 FPT Water Outlet 2 FPT AGW 4015 4025 4045 Components AGW 4015 4025 4045 Water Connections ...

Страница 11: ...RUN PUMP DRY pump seal failure will result Insure the water supply hose is full of water and the water source has sufficient flow capacity for the pump Turn on the Pump Power Repeat until the mixing tower has filled stabilized and water is circulating Switch Ozone Power ON 4 Check System Vacuum Gauge Adjust Flow 5 Back pressure Adjustment valve until gauge reads approximately 5 in Hg vacuum The ba...

Страница 12: ... proper amount of time based on the amount of water in the ozone charge tank and charge the water to approximately 3 PPM The time necessary to accomplish this is dependent on the volume of water in the tank Once the water is charged with 3 PPM ozone CIP operation can begin Experience dictates that 15 30 minutes of CIP operation with an applied dose of 3 PPM is an acceptable amount of time to attai...

Страница 13: ...r AGW 4025 six required for the AGW 4045 5B Air Compressor Servicing Air compressor requires a rebuild after one 1 year or after every 8760 hours which ever is reached first Purchase Compressor Rebuild Kit using DEL 1 P N 2 1025 See Section 6B for ordering information Follow instructions in Compressor Rebuild Kit 2 to rebuild compressor 5C Digital Flow Meter Servicing if applicable The digital flo...

Страница 14: ...coolant water flow c System is left in self recirculation mode too 2 long Symptom WATER BACKFLOW DET Red indicator light is on indicating possible water in ozone line Water has flowed back from injector to the 1 ozone generator module Re establish proper water flow through a injector and correct vacuum Drain Back Flow Preventer by first routing b drain tubing out of the cabinet and opening stainle...

Страница 15: ...11 AGW 4015 4025 4045 Installation Operations Manual 60 Hz Electrical Diagram ...

Страница 16: ...12 AGW 4015 4025 4045 Installation Operations Manual 60 Hz Electrical Diagram cont ...

Страница 17: ...13 AGW 4015 4025 4045 Installation Operations Manual 50 Hz Electrical Diagram ...

Страница 18: ...14 AGW 4015 4025 4045 Installation Operations Manual 50 Hz Electrical Diagram cont ...

Страница 19: ...30 Hypochlorite 1 10 Chlorine 1 00 Chlorine Dioxide 0 93 Bromine 0 57 The following compares the CT values for water of ozone versus forms of chlorine Microorganism Disinfectant Ozone pH 6 7 Preformed Chloramine pH 8 9 Chlorine Dioxide pH 6 7 Free Chlorine pH 6 7 E coli 0 02 95 180 0 4 0 75 0 034 0 05 Polio 1 0 1 0 2 770 3740 0 2 6 7 1 1 2 5 Rotavirus 0 006 0 06 3810 6480 0 2 2 1 0 01 0 05 G Lambl...

Страница 20: ...environments indicate that ozone off gas levels from the water produced by the AGW 4015 4025 4045 do not exceed 0 1 PPM the permissible exposure level PEL or time weighted concentration for gaseous ozone to which workers may be exposed averaged over 8 hours 5 days a week OSHA Gaseous ozone concentrations above 0 02 PPM are detectable by humans Inasmuch Sections 7C through 7H of this manual discuss...

Страница 21: ...tilation It is mandatory that general and local exhaust ventilation be provided to dilute and disperse small amounts of ozone into the outside atmosphere Federal state and local regulations must be followed 7D 3 Emergency Procedure Due to the short life of ozone evacuation and ventilation is all that is generally required in the event of a high ambient ozone alarm All ozone generating and delivery...

Страница 22: ...comparator ChromAir System features a Constantly monitors work environment Accurate measurements Ease of use requires minimal training Cost effective offers the most inexpensive air sampling solution available ChromAir System specifications b Color change blue to white Exposure range 0 08 1 6 ppm hr Max sampling time 10 hours Min sampling time 5 minutes Relative humidity range 20 90 Face velocity ...

Страница 23: ...n restored Send for medical assistance immediately 2 If breathing and or pulse is not detected begin 3 cardiopulmonary resuscitation CPR 7F 3 Eye Contact First Action Effective irrigation should start immediately 1 Eyes should be irritated for 30 minutes by the clock with running tap water or preferably normal saline Second Action Effective irrigation must be continued while en 1 route to hospital...

Страница 24: ...Any labor charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse negligence accident fire flood repair materials and or unauthorized accessories c Any such products installed without regard to required local codes and accepted trade practices d Damage to uni...

Страница 25: ...21 AGW 4015 4025 4045 Installation Operations Manual APPENDIX A DAILY DATA LOG ...

Страница 26: ...22 AGW 4015 4025 4045 Installation Operations Manual ...

Страница 27: ...23 AGW 4015 4025 4045 Installation Operations Manual APPENDIX B EMERGENCY INFORMATION ...

Страница 28: ...24 AGW 4015 4025 4045 Installation Operations Manual ...

Страница 29: ...25 AGW 4015 4025 4045 Installation Operations Manual APPENDIX C SAFETY ...

Страница 30: ...ary value 8 per shift Other Designations Triatomic oxygen CAS No 10028 15 6 NIOSH RTECS No RS8225000 SECTION III PHYSICAL DATA Boiling Point Vapor Pressure Vapor Density AIR 1 Solubility in Water 169 F 1 ATM 1 6 0 49 ml 32 F 0 C 3 ppm 20 C Melting Point Volatile by Volume Molecular Weight pH Critical Temperature 315 4 F 193 C 100 48 Grams Mole Not Listed 10 22 F 12 1 C Appearance and Odor Colorles...

Страница 31: ...continuously with flooding amounts of water for 15 minutes or until transported to a medical facility Inhalation Remove exposed person to fresh air support breathing administer humidified oxygen as needed get medical help Ingestion Highly unlikely since ozone is a gas until 169 F GET MEDICAL ASSISTANCE APPROPRIATE IN PLANT PARAMEDIC or COMMUNITY Get prompt medical assistance for further treatment ...

Страница 32: ... T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID Appearance Odor COLORLESS CLEAR WATER WITH FRESH ASEPTIC ODOR II HAZARDOUS INGREDIENTS MATERIAL HAZARD CAS BY WT ACGIH TLV OSHA PEL None III FIRE AND EXPLOSION HAZARD DATA Flash Point NA Method NA Auto Ign ...

Страница 33: ...ded to prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty of clean ozone free running water for at least 15 minutes lifting the upper and lower lids occasionally Remove contact lenses if worn Seek medical attention if irritation persists Skin Contact No...

Страница 34: ...elow the periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water should not be sprayed as an aerosol i e 20psi to avoid releasing higher levels of ozone gas into the work area The decay rate of ozone gas is a function of temperature and exposure to organic mat...

Страница 35: ......

Страница 36: ...3580 Sueldo Street San Luis Obispo CA 93401 800 676 1335 o3info delozone com www delozone com EPA Estab No 071472 CA 001 ...

Отзывы: