Debem SBOXER 100, Перевод оригинальной инструкции, Страница: 54 / 68

6.5.1a
6.5.1b
6.4.1d
6.5.1c
Page 54 of 68
INDUSTRIAL PUMPS
www .debem.com
Chapter 6 - ROUTINE MAINTENANCE
Translation of original instructions -
S
CUBIC-
S
BOXER rev. 2021
6.5 AIR CIRCUIT MAINTENANCE
This operation is reserved for trained and qualified maintenance technicians, equipped with appropriate Per -
sonal Protective Equipment (PPE)
(see Technical and Safety Data Sheets of the liquid handled)
.
Maintenance of the air circuit involves replacing the pneumatic insert, the seals and all internal parts that come into
contact with corrosive fluid. It is necessary in exceptional cases due to incorrect installation in very dusty environ -
ments, in the presence of saturated vapours which can damage the internal circuit, or if corrosive fluid has entered
the pneumatic circuit following a rupture of the membranes
CAUTION
: danger of damage to the internal pneumatic circuit, danger of contact with toxic or corro -
sive fluids.
For installations with the pump in environments with a heavy atmosphere (dusts, vapours or saturated
vapours), it is necessary to install a pipe and fittings (of suitable materials) to bring the air discharge point
outside the operating environment.
Safety requirements before starting the operation:
• Pump stopped with air supply disconnected and interlocked and residual pressure discharged;
• Pump with the external parts cleaned/washed;
• Pump with internal product circuit washed, decontaminated and/or stripped (depending on the liquid being
pumped);
• Pump with product circuit drained of the contaminated washing liquid.
• Closed product sectioning valves (suction and delivery);
• Suction and delivery pump and circuits cooled.
6.5.1
PUMP DISASSEMBLY:
To replace the pneumatic insert of the air circuit, it is necessary to disassemble the pump as follows:
6.5.1a
Disconnect the suction and delivery pipes of the pump fluid.
6.5.1b
Disconnect the compressed air supply pipes to the pump.
6.5.1c
Dismantle and remove the pump from the installation site with suitable lifting equipment.
CAUTION
:
risk of contaminated liquid leaking; risk of injuries and/or harm to health.
The pump is not self-draining, pay attention during disassembly and handling. If the pump has to be
returned to the manufacturer or to an authorised service centre, it must first be emptied of any product or
cleaning agents. If toxic, noxious or other types of health harming products have been used, the pump
must be suitably treated and washed before it is sent.
6.5.1d
Use the relevant Spare Parts table for the pump disassembly and reassembly sequence to access the internal
parts of the treated operations.
Capitolo / - PARTI DI RICAMBIO Istruzioni Originali - BOXER rev . 01-17
www.debem.it POMPE PER L’INDUSTRIA Pagina 12 di 36
BOXER 50 - Plastica
Posizione DESCRIZIONE DESCRIPTION Quantità
1 Monoblocco centrale Central block 1
3 Corpo pompa Pump casing 2
4 Collettore Manifold 2
5a Sede sfera Ball seat 4
5b Gabbia guida sfera Ball runner cage 4
6 Albero Shaft 1
7 Silenziatore Silencer 1
8 Piattello interno Internal cap 2
9 Molla a tazza Belleville washer 2
10 Cappellotto Cap 2
11 Sfera Ball 4
12 Membrana interna Internal diaphragm 2
13 Membrana esterna External diaphragm 2
14 Dado quadro Square nut 8
15 Anello d’arresto Stop ring 2
17 Guarnizione sede sfera inferiore Ball seat packing low 4
17a Guarnizione sede sfera superiore Ball seat packing up 4
18 Tappo collettore Manifold cap 2
19 Scambiatore pneumatico Pneumatic exchanger 1
20 Vite coperchio scarico aria Air exhaust lid screw 2
22 Coperchio scarico aria Air exhaust cover 1
23 Dado flangiato Flanged nud 12
26 Vite corpo pompa Pump casing screw 12
27 Guarnizione tappo collettore Manifold cap packing 2
29 Rondella Washer 12
33 O-ring O-ring 4
36 Rondella Washer 8
40 Tappo polietilene Polyetylene cup 1
17a
5b
11
33
5a
17
3
29
26
14
17a
14
5b
11
33
5a
17
28
36
4
27
18
23
1
6
19
15
9
8
12
13
10
27
18
33
5a
17
10
13
12
8
9
23
4
36
28
20
22
7
40
17a
5b
11
14
26
29
14
17a
5b
11
33
5a
17
Translation of Original Instructions - BOXER rev. 01-17 Chapter / - SPARE PARTS
BOXER 50 - Plastic
Position DESCRIZIONE DESCRIPTION Amount
1 Monoblocco centrale Main block 1
3 Corpo pompa Pump body 2
4 Collettore Manifold 2
5a Sede sfera Ball seat 4
5b Gabbia guida sfera Ball guide cage 4
6 Albero Shaft 1
7 Silenziatore Silencer 1
8 Piattello interno Internal plate 2
9 Molla a tazza Spring cup 2
10 Cappellotto Cap 2
11 Sfera Ball 4
12 Membrana interna Internal diaphragm 2
13 Membrana esterna External diaphragm 2
14 Dado quadro Panel nut 8
15 Anello d’arresto Stop ring 2
17 Guarnizione sede sfera inferiore Lower ball seat gasket 4
17a Guarnizione sede sfera superiore Upper ball seat gasket 4
18 Tappo collettore Manifold cap 2
19 Scambiatore pneumatico Pneumatic exchanger 1
20 Vite coperchio scarico aria Air discharge cover screw 2
22 Coperchio scarico aria Air discharge cover 1
23 Dado flangiato Flanged nut 12
26 Vite corpo pompa Pump body screw 12
27 Guarnizione tappo collettore Collector cap gasket 2
29 Rondella Washer 12
33 O-ring O-ring 4
36 Rondella Washer 8
40 Tappo polietilene Polyethylene cap 1
Page 12 of 36 INDUSTRIAL PUMPS