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PUMPVERTER

VFD CONTROLLER

Installation &

Operating Manual

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Содержание PVm015

Страница 1: ...PUMPVERTER VFD CONTROLLER Installation Operating Manual...

Страница 2: ...g 4 5 INVERTER PARAMETER DESCRIPTION 9 6 APPLICATION GUIDANCE 18 6 2 Single Pump Constant Pressure Control 19 6 1 System First Startup Troubleshooting Procedure 18 6 3 Multi pump Constant Pressure Con...

Страница 3: ...reased energy savings Provides complete pump protection against pump overload low voltage high voltage phase failure electronics overheating and dry running when using float switch Enclosure class IP5...

Страница 4: ...and or electric shock WARNING Do not splash water or other liquids on the controller WARNING Never connect AC power to the output terminals CAUTION Do not touch internal components of the control if...

Страница 5: ...e main unit to fall off which may resulting in personal injury CAUTION CAUTION Install the controller on reproof material such as metal to avoid re CAUTION When powering off ensure indicator light is...

Страница 6: ...Reserved external terminals for braking resistance Reserved external terminals for braking DC reactors Output terminals for negative DC bus voltage In order to maintain safety and prevent electric sho...

Страница 7: ...5 Figure 2 Wiring Diagram 3 3 Control Terminals Connection 3 4 Wiring Main Circuit Installation Accessories Figure 3 High performance main circuit wiring PVm...

Страница 8: ...f the surrounding device which may be disturbed by the cables when the controller is working Output EMC Filter Optional EMC filter should be installed to minimize the current leakage caused by the cab...

Страница 9: ...tus monitoring parameters At the primary interface press PRG ESC to enter the first level menu then press PRG ESC to return to the primary interface At the first level menu press DATA ENT to enter the...

Страница 10: ...stem will switch over to display set pressure 2 Press or again to increase or decrease set pressure 3 After completing the pressure setting press DATA ENT to save the value 4 During operation press SH...

Страница 11: ...0 600 Hz 15 0Hz When pressure is higher than the preset value the controller will stop show alarms and display HP High Water Pressure Level Alarm Value b01 00 0 0 100 0 bar 8 0bar When the pressure is...

Страница 12: ...Limit b01 07 100 100 0 0 Al1 Higher b01 08 0 0 10 0V 5 00V b01 09 Corresponding Setting of Al1 Higher Limit 100 100 100 b01 10 Al1 Filtering Time 0 00 10 00s 0 10s b01 11 AI2 Lower Limit 0 00 10 00V...

Страница 13: ...the feedback and the given KD is bigger regulation is stronger Be cautious use for differential regulation amplifies interference of system b02 05 0 00 10 00 0 00 Derivative Coefficient KD Calculating...

Страница 14: ...to the rate 0 1200BPS 1 2400BPS 2 4800BPS 3 9600BPS 4 19200BPS 5 38400BPS Band Rate Selection b03 01 0 5 3 Data Format parity check Data Format b03 02 0 5 0 Interval of data responding Communication D...

Страница 15: ...he wake up pressure bias e g the setting value L 3 0bar bias b04 03 0 5bar practical pressure P L 0 5 2 5bar the pump will restart again Wake up Pressure Bias b04 03 0 0 20 0bar 0 5bar The pressure fl...

Страница 16: ...noise of motor and controller s interference to the surroundings A high carrier makes a low motor noise but leads to a big temperature rise and interference Should not be altered if unnecessary Carrie...

Страница 17: ...p outlet bit2 Giver frequency bit3 DC bus voltage bit4 Input terminal status bit5 Output terminal status bit6 Al1 input voltage bit7 The actual pressure of pump inlet Bit8 Present time Stop Status Dis...

Страница 18: ...fault storage 2 Invalid Accumulated Running Time b06 08 0 65535h Read Only Display accumulated running time 0 Invalid 1 Day part A 2 Day part A and B 3 Day part A B C Day part Function Selection b07 0...

Страница 19: ...art C Pressure Setting 0 20 0bar 3 0Bar b07 11 Day part C Finishing Time 00 00 24 00 00 00 b07 12 AI2 Lower Limit of Day part C 0 20 0bar 2 0Bar b07 13 Lower Limit of Inlet Pressure 0 100 0bar 0 0Bar...

Страница 20: ...0 65535 Password of Factory Parameters xxxxx Don t try to enter or will cause abnormal operations and damages In order to ensure the pumps running safety carefully enter rated value from motor namepl...

Страница 21: ...ication connection of water level switch is not necessary 3 Parameter settings as per section 6 4 6 2 Single Pump Constant Pressure Control Pumpverter 1 Pumpverter Intelligent Controller 2 Pump 3 Pres...

Страница 22: ...pump controller that is set as standby master Pumpverter Figure 8 Multi pump control wiring 3 4 5 1 6 1 1 2 3 8 7 1 6 6 9 To Use 3 1 Transducer used is 4 20mA current type Jumper for AI1 J19 set to c...

Страница 23: ...aster Pump all other pumps slaves Master controller should have pressure transducer connected Set all parameters in table below for master pump controller Set following parameters for slave pump contr...

Страница 24: ...10 bar 10 bar Maximu m Transduc er setting range b01 06 Lower limit settings should not be changed unless transducer is not 4 20mA Current Type nor 0 10V Voltage Type 0 10V 1 0V 1 0V AI1 lower limit...

Страница 25: ...Factory Setting Recommend ed Setting b03 00 Commun ication Address 00 Master Controller 01 05 Auxiliary controller slaves 06 31 Reserved Auxiliaries should be set as 01 on 0N on order assuming N auxi...

Страница 26: ...ay Delay time in minutes for restart after water level switch recover 0 300min 1min 1min 0 Invalid 1 Electric contact control S1 COM ON Frequency rise S2 COM ON Frequency drop 2 Manual Auto control S2...

Страница 27: ...mend ed Setting b05 10 When set to 0 0 there will be no pump alternation Used in multi pump systems to balance and prolong pump service life Master and auxiliary pump s changeover according to this se...

Страница 28: ...3 2bar from 06 00 to 13 30 stop running when inlet pressure below 2 3bar Third part running 3 5bar from 17 00 to 23 00 stop running when inlet pressure below 2 2bar The undefined day part running 3 0...

Страница 29: ...nning with 3 0bar at the undefined time stop when inlet pressure below 1 8bar Relevant Parameter Setting Follow section 6 4 to set other parameters first and then refer to this application to set day...

Страница 30: ...dby by pressing run after parameters have been set 6 7 Manual Auto Control Wiring and Setting Base on above applications connect a switch to S2 COM refer to Figure 4 3 1 Normally apply this function o...

Страница 31: ...ter parameters set when S2 COM switch is turned on pump runs at maximum set frequency full speed Operation According to the application use section 6 4 to set other parameters first and then set auxil...

Страница 32: ...ual or above 20s a short acc dec time leads to rapid pump cycling b05 03 b05 04 This example uses the pressure switch for control instead of the transducer Wiring refer to figure 1 Adjustment of the p...

Страница 33: ...tory set is 65535 it can be modified by b06 09 b08 01 b08 05 To ensure normal operation must input parameter according to motor nameplate b00 02 0 x Motor rotating direction set according to the actua...

Страница 34: ...o set based on working conditioning and user requirement 3 0 40 0 The full frequency pumping water level above this value full frequency pumping below b00 01 and above b01 01 pumping with the setting...

Страница 35: ...d correct 1 Water level is too low 2 Abnormal water level switch 3 Wrong setting of water level switch style parameter Low Water Level 7 FAULT AND TROUBLE SHOOTING Fault Reason Solution Display Pressu...

Страница 36: ...tter breakdown Sensor Fault E001 Increase Acc Dec time Check external equipment and eliminate interference Check earth wiring Contact Dayliff retailer 1 Acc Dec time is too short 2 IGBT module fault 3...

Страница 37: ...UV E011 Check the power supply Set the rated current of motor properly Check the load adjust the value of torque boost Select proper power motor 1 Low input voltage 2 Wrong setting of motor parameter...

Страница 38: ...ed 4 Ambient temperature is too high 5 Wires or connectors of control board are loose 6 Auxiliary power supply unit is damaged or low driving voltage for IGBT 7 Power module bridge is damaged 8 Contro...

Страница 39: ...excludes defects caused by fair wear and tear the effects of careless handling lack of maintenance faulty installation incompetence on the part of the equipment user Acts of God or any other cause be...

Страница 40: ...INS497A 04 22 www davisandshirtliff com...

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