19532P-76 (09-15)
C-1
Appendix C
AMP INSERTION TOOLS 59803-1 AND 59804-1
The tool number is stamped on the tool side and the Amp marking is molded on both sides.
Insertion tool 59803-1 is designed for connectors with contacts on .100-in. centers (MTA 100),
and insertion tool 59804-1 is designed for connectors with .156-in. centers (MTA 156).
INSERTION PROCEDURES
1. Place the connector block on a flat surface or suitable support to prevent possible rocking
when inserting the wire.
2. Position wire over the contact in the MTA connector. Make sure the end of the wire does
not extend over the shoulder of the connector. Start the wire into contact with finger.
3. Place appropriate tool on wire over contact so that the centerline of the tool matches the
contact. The tool must be positioned as shown in Figure below.
4. Holding the tool handle perpendicular to the contact, apply a constant, direct pressure until
the wire is terminated with the contact. Exert pressure in such a manner as to avoid contact
damage.
5. Remove tool and inspect contact for proper wire insertion. If necessary, repeat the
operation.
Figure C1: Insertion Tool
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