Danfoss Vacon NXS Series Скачать руководство пользователя страница 175

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12.3.5 Cable and Fuse Sizes for 525–690 V (UL Rating 600 V), FR6 to FR9, North America

Table 43: Cable and Fuse Sizes for VACON

NXS/NXP, North America, UL Rating 525–600 V

Enclo‐

sure size

Drive type

Fuse Class

Fast Acting

(T/J) [A]

Mains, Motor, and brake
resistor cable Cu [AWG]

(1)

(2)

Mains terminal [AWG]

Grounding terminal

[AWG]

FR6

0004 6–0007 6

3*14 AWG + 14 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

14 AWG - 2 AWG

0010 6

3*14 AWG + 14 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

14 AWG - 2 AWG

0013 6

3*14 AWG + 14 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

14 AWG - 2 AWG

0018 6

3*12 AWG + 12 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

14 AWG - 2 AWG

0022 6

3*10 AWG + 10 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

14 AWG - 2 AWG

0027 6

3*8 AWG + 8 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

14 AWG - 2 AWG

0034 6

3*8 AWG + 8 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

14 AWG - 2 AWG

FR7

0041 6

3*8 AWG + 8 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

10 AWG - 1 AWG

0052 6

3*6 AWG + 6 AWG

14 AWG - 1 AWG Cu

10 AWG - 1 AWG Al

10 AWG - 1 AWG

FR8

0062 6

3*4 AWG + 6 AWG

4 AWG - 3/0 AWG Cu/Al

10 AWG - 3/0 AWG

0080 6

100

3*4 AWG + 6 AWG

4 AWG - 3/0 AWG Cu/Al

10 AWG - 3/0 AWG

0100 6

125

3*2 AWG + 6 AWG

4 AWG - 3/0 AWG Cu/Al

10 AWG - 3/0 AWG

FR9

0125 6–0144 6

200

3*3/0 AWG + 1/0 AWG

3/0 AWG - 350 kcmil Cu/Al

10 AWG - 3/0 AWG

0170 6

250

3*3/0 AWG + 1/0 AWG

3/0 AWG - 350 kcmil Cu/Al

10 AWG - 3/0 AWG

0208 6

300

3*300 kcmil + 2/0 AWG

3/0 AWG - 350 kcmil Cu/Al

10 AWG - 3/0 AWG

Uses a correction factor 0.7.

Use cables with a +90 °C (194 °F) heat resistance to comply with the UL standards.

Specifications

Operating Guide | VACON® NXS/NXP Air-cooled

AQ275638903263en-000301 / DPD00910| 175

Содержание Vacon NXS Series

Страница 1: ...Operating Guide VACON NXS NXP Air cooled Wall mounted and Standalone...

Страница 2: ......

Страница 3: ...1 Introduction to Control Panel 24 3 8 2 Keypad 24 3 8 3 Display 26 3 8 4 Basic Menu Structure 27 4 Receiving the Delivery 29 4 1 Checking the Delivery 29 4 1 1 Accessories for FR4 FI4 FR6 FI6 29 4 1...

Страница 4: ...Locate the Terminals for FR6 FI6 51 6 4 4 Get Access and Locate the Terminals for FR7 FI7 53 6 4 5 Get Access and Locate the Terminals for FR8 FI8 55 6 4 6 Get Access and Locate the Terminals for FR9...

Страница 5: ...meters M3 117 8 4 3 Changing the Control Mode 117 8 4 4 Keypad Reference 118 8 4 4 1 Editing the Frequency Reference 118 8 4 5 Changing the Rotation Direction 118 8 4 6 Disabling the Stop Motor Functi...

Страница 6: ...Operating Menu P6 6 2 134 8 7 7 4 Setting the Timeout Time 134 8 7 7 5 Contrast Adjustment P6 6 4 134 8 7 7 6 Backlight Time P6 6 5 134 8 7 8 Hardware Settings 134 8 7 8 1 Finding the Hardware Setting...

Страница 7: ...Test A Controls from the Control Terminals 146 9 4 2 2 Test B Control from the Keypad 147 9 4 3 Start up Test 147 9 4 4 Identification Run 147 10 Maintenance 148 10 1 Maintenance Schedule 148 10 2 Ref...

Страница 8: ...ng Lengths 178 12 5 Tightening Torques for Cover Screws 180 12 6 Tightening Torques of the Terminals 180 12 7 Power ratings 181 12 7 1 Overload Capability 181 12 7 2 Power Ratings for Mains Voltage 20...

Страница 9: ...with option boards and other optional equipment Supplementary publications and manuals are available from Danfoss NOTE Download the English and French product manuals with applicable safety warning a...

Страница 10: ...artner 1 5 Start up Quick Guide Context Do at minimum these procedures during the installation and commissioning If there are problems speak to the local distributor Vacon Ltd is not responsible for t...

Страница 11: ...the language of the control panel and the application Accept the selections with the enter button If the start up wizard is not active obey the instructions a and b A Select the language of the contro...

Страница 12: ...FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the drive is disconnected from the mains and the motor has stopped Also the load s...

Страница 13: ...esult in death or serious injury Ensure the correct grounding of the equipment by a certified electrical installer WARNING SHOCK HAZARD FROM PE CONDUCTOR The drive can cause a DC current in the PE con...

Страница 14: ...to ESD Static voltage can damage the components Remember to use ESD protection always when working with electronic components of the AC drive Do not touch the components on the circuit boards without...

Страница 15: ...Because there are high capacitive currents in the AC drive it is possible that the fault current protective switches do not operate correctly NOTICE VOLTAGE WITHSTAND TESTS Doing voltage withstand te...

Страница 16: ...ive is allowed for use in residential industrial and commercial environments in accordance with local laws and standards NOTICE In a residential environment this product can cause radio interference i...

Страница 17: ...mains voltage G The protection rating I The order number of the customer B The order number of VACON D The serial number F The nominal output current H The firmware code Illustration 1 Package Label...

Страница 18: ...t environment and nominal voltage less than 1000 V H complies with the category C2 of standard IEC EN 61800 3 A1 fixed installations and nominal voltage less than 1000 V L complies with the category C...

Страница 19: ...ox coated boards fiber connection FR9 IP00 FR10 X separate IP00 control box standard boards FR9 IP00 Y separate IP00 control box coated boards FR9 IP00 A1A2C30000 The option boards 2 characters for ea...

Страница 20: ...s 5 Table 3 Enclosure Sizes Nominal mains voltage Nominal current Enclosure size 2 208 240 V 0003 FR4 0004 0007 0008 0011 0012 0017 FR5 0025 0031 0048 FR6 0061 0075 FR7 0088 0114 0140 FR8 0170 0205 02...

Страница 21: ...5 0007 0009 0012 0016 FR5 0022 0031 0038 FR6 0045 0061 0072 FR7 0087 0105 0140 FR8 0168 0205 0261 FR9 0300 0385 FR10 Standalone 0460 0520 0590 FR11 Standalone 0650 0730 Product Overview Operating Guid...

Страница 22: ...416 0460 FR11 Standalone 0502 0590 3 6 Available Protection Ratings Table 4 Available Protection Ratings Mains voltage Enclosure size IP21 UL Type 1 IP54 UL Type 12 208 240 V FR4 FR9 x x 350 500 V FR4...

Страница 23: ...C class in IEC EN 61800 3 A1 VACON equiva lent EMC class Description Available for C1 C The best EMC protection These AC drives have the nominal voltage of less than 1000 V They are used in the 1st en...

Страница 24: ...in enclosures NOTICE An external EMC filter is usually necessary to comply with the EMC emission requirements NOTICE RADIO INTERFERENCE In a residential environment this product can cause radio inter...

Страница 25: ...The reset button Use it to reset a fault B The run LED is on when the drive operates The LED blinks when the Stop button is pushed and the drive ramps down D The Start button When the keypad is the ac...

Страница 26: ...t a fault B The run LED is on when the drive operates The LED blinks when the Stop button is pushed and the drive ramps down D The START button When the keypad is the active control mode this button s...

Страница 27: ...active control mode J The fieldbus is the active control mode L The description line The line shows the description of the menu value or fault Illustration 4 Display Indications The drive status indic...

Страница 28: ...parameters S6 4 Compare param S6 5 Security S6 6 Keypad settings S6 7 Hardware settings S6 8 System information S6 9 Power monitor S6 11 Power multi monitor V1 9 Unit temperature V1 10 Motor temp V1...

Страница 29: ...shown in the figure These accessories are part of the electrical installation The contents of the accessories bag is different for different enclosure sizes and protection ratings FR4 FI4 FR4 FR6 4 1...

Страница 30: ...tents of the Accessories Bag for FR7 FR8 FI7 FI8 4 1 3 Accessories for FR10 FR11 Standalone The cabinet door key is attached to the lifting rail at the top of the AC drive e30bh766 10 Illustration 8 T...

Страница 31: ...inimum of 2 hours 3 If the storage time is more than 12 months charge the electrolytic DC capacitors with caution To reform the capacitors obey the instructions in 10 2 Reforming the Capacitors We do...

Страница 32: ...To lift the AC drives larger than FR7 FI7 out of the package use a jib crane 60 60 e30bh767 10 3 After lifting the drive check for signs of damage on the drive Receiving the Delivery Operating Guide V...

Страница 33: ...ion board NXOPT Date IP54 upgrade Collar EMC level modified H L to T Drive modified in slot A B C D E Date Date Date Illustration 9 The Product Modified Label Procedure 1 Attach the label on the side...

Страница 34: ...es when the altitude increases and the pressure decreases When the air density decreases the thermal capacity decreases that is less air removes less heat and the resistance to electric field breakdow...

Страница 35: ...erature of the drive Make sure that there is sufficiently free space around the drive Make sure that the temperature of the cooling air does not go above the maximum ambient operating temperature or b...

Страница 36: ...lustration 11 Installation Space Table 6 Minimum Clearances around the AC Drive in mm in inch Drive type A B C D 0003 2 0012 2 0003 5 0012 5 20 0 79 20 0 79 100 3 94 50 1 97 0017 2 0031 2 0016 5 0031...

Страница 37: ...drive is 150 mm 5 91 inch 2 The minimum clearance to change the fan Table 7 Required Cooling Air Drive type The quantity of cooling air m3 h The quantity of cooling air CFM 0003 2 0012 2 0003 5 0012...

Страница 38: ...s around the AC Drive in mm in inch Drive type A B C 0385 5 0730 5 0261 6 0590 6 20 0 79 200 7 87 800 31 50 Table 9 Required Cooling Air Drive type The quantity of cooling air m3 h The quantity of coo...

Страница 39: ...he flange mounting the protection rating of the power unit is IP54 UL Type 12 and the protection rating of the control unit is IP21 UL Type 1 2 Check the dimensions of the AC drive see 12 2 1 List of...

Страница 40: ...iciently free space around the AC drive for cooling see 5 2 3 Cooling of Standalone AC drives FR10 to FR11 Some free space is also necessary for maintenance 4 The enclosures have fixing holes If neede...

Страница 41: ...of the drive Find the nominal output current on the nameplate We recommend selecting the cables and the fuses to agree with the output current because the input current of the AC drive is almost the s...

Страница 42: ...the selection of cables refer to local regulations cable installation conditions and cable specification The dimensions of the cables must comply with the requirements of the standard IEC60364 5 52 Th...

Страница 43: ...269 4 and gS IEC 60269 4 fuse ranges 6 1 6 Principle of the Power Unit Topology The principles for mains and motor connections of the basic 6 pulse drive in enclosure sizes FR4 to FR11 show in illustr...

Страница 44: ...Category C1 and C2 1 Category C3 2 Category C4 2 No EMC protection 2 Motor ca ble A symmetrical power cable with a compact low im pedance shield A cable for the specified mains voltage We recommend a...

Страница 45: ...pes FR4 to FR9 with a rating of 3 300 A with a 208 240 V mains and 261 730 A with a 380 500 V mains In these conditions change the EMC protection level to C4 See the instructions in 6 6 Installation i...

Страница 46: ...s If this is not so the cross sectional area of the protective earthing conductor must be determined in a manner that produces a conductance equivalent to that which results from the application of th...

Страница 47: ...roviding the intended protection and therefore can result in death or serious injury Use a type B RCD or RCM device on the mains side of the drive 6 4 Get Access and Locate the Terminals 6 4 1 Get Acc...

Страница 48: ...Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled...

Страница 49: ...terminals Illustration 17 FR4 FI4 Terminals 6 4 2 Get Access and Locate the Terminals for FR5 Context Follow these instructions to open the AC drive for installing the cables Electrical Installation O...

Страница 50: ...Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled...

Страница 51: ...g terminals Illustration 18 FR5 Terminals 6 4 3 Get Access and Locate the Terminals for FR6 FI6 Context Follow these instructions to open the AC drive for installing the cables Electrical Installation...

Страница 52: ...Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled...

Страница 53: ...g clamp Illustration 19 FR6 FI6 Terminals 6 4 4 Get Access and Locate the Terminals for FR7 FI7 Context Follow these instructions to open the AC drive for installing the cables Electrical Installation...

Страница 54: ...Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit e30bg084 10 3 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled...

Страница 55: ...terminals Illustration 20 FR7 FI7 Terminals 6 4 5 Get Access and Locate the Terminals for FR8 FI8 Context Follow these instructions to open the AC drive for installing the cables Electrical Installati...

Страница 56: ...ower unit cover e30bg032 10 3 Find the DC terminals and Brake resistor terminals on top of the AC drive B B R R e30bg076 10 4 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP...

Страница 57: ...ustration 21 FR8 FI8 Terminals 6 4 6 Get Access and Locate the Terminals for FR9 Context Follow these instructions to open the AC drive for installing the cables Electrical Installation Operating Guid...

Страница 58: ...10 2 Find the DC terminals and Brake resistor terminals on top of the AC drive B B R R e30bg076 10 3 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ2756389032...

Страница 59: ...ation 22 FR9 Terminals 6 4 7 Get Access and Locate the Terminals for FR10 Standalone Context Follow these instructions to open the AC drive for installing the cables Electrical Installation Operating...

Страница 60: ...1 Open the cabinet door 2 Remove the protective covers e30bh771 10 3 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 60 Danfoss A...

Страница 61: ...and DC terminals 3 Motor terminals 5 Grounding busbar 2 Control terminals 4 Mains terminals Illustration 23 FR10 Standalone Terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled...

Страница 62: ...Terminals for FR11 Standalone Context Follow these instructions to open the AC drive for installing the cables Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301...

Страница 63: ...1 Open the cabinet door 2 Remove the protective covers e30bh772 10 3 Locate the terminals Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 63 Danfoss A...

Страница 64: ...istor and DC terminals 3 Motor terminals 5 Grounding busbar 2 Control terminals 4 Mains terminals 1 6 Mains terminals 2 Illustration 24 FR11 Standalone Terminals Electrical Installation Operating Guid...

Страница 65: ...l terminals 4 Mains terminals Illustration 25 FR11 Standalone Terminals 0460 0502 690 V 6 5 Installing the Cables Context Use these instructions to find the installation instructions of the correct en...

Страница 66: ...d the signal cables of other systems The maximum lengths of shielded motor cables are 300 m 984 ft AC drives with power greater than 1 5 kW or 2 hp and 100 m 328 ft AC drives with power from 0 75 kW t...

Страница 67: ...ts For the installation the contents of the accessories bag is needed see 4 1 Checking the Delivery Open the covers according to instructions in 6 4 1 Get Access and Locate the Terminals for FR4 FI4 6...

Страница 68: ...mmets fold in when putting the cable pull the cable back to make the grommets straight e30bg086 10 3 To achieve EMC class C1 and C2 use EMC cable gland as an alternative to the grommet 10 mm 1 2 3 4 e...

Страница 69: ...of each cable with a grounding terminal Use the grounding terminals delivered in the accessories bag FR6 FI6 Attach the grounding conductor of each cable with a grounding clamp for grounding conducto...

Страница 70: ...een the frame and the cable cover 6 5 3 Installing the Cables FR7 FI7 Context Follow these instructions to install the cables and cable accessories For information on how to comply with the UL regulat...

Страница 71: ...overs according to instructions in 6 4 4 Get Access and Locate the Terminals for FR7 FI7 Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 71 Danfoss A...

Страница 72: ...grommets fold in when putting the cable pull the cable back to make the grommets straight e30bg086 10 3 To achieve EMC class C2 use EMC cable gland as an alternative to the grommet 10 mm 1 2 3 4 e30bh...

Страница 73: ...erminals Connect the phase conductors of the mains cable and of the motor cable and the conductors of the brake resistor cable into the correct terminals Attach the grounding conductor of each cable w...

Страница 74: ...grounding clamps for control cable with 3 pieces of M4x16 screws delivered in the accessories bag Use these clamps to ground the control cables Connect the control cables Electrical Installation Opera...

Страница 75: ...5 4 Installing the Cables FR8 FI8 Context Follow these instructions to install the cables and cable accessories For information on how to comply with the UL regulations in cable installations see 6 1...

Страница 76: ...the contents of the accessories bag is needed see 4 1 Checking the Delivery Open the covers according to instructions in 6 4 5 Get Access and Locate the Terminals for FR8 FI8 Electrical Installation...

Страница 77: ...Cable gland can be used if preferred e30bh277 10 Illustration 30 Cutting the Grommet in IP54 e30bh278 10 3 Attach the grommet and the cable until the frame of the drive goes into the groove of the gro...

Страница 78: ...onnection with the grounding clamp for cable shield expose the shield of motor cables e30bg104 20 2 1 1 Grounding clamp 2 Exposed shield 6 Attach the cable entry plate and then the cable cover For the...

Страница 79: ...for Cover Screws 6 5 5 Installing the Cables FR9 Context Follow these instructions to install the cables For information on how to comply with the UL regulations in cable installations see 6 1 2 UL S...

Страница 80: ...covers according to instructions in 6 4 6 Get Access and Locate the Terminals for FR9 Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 80 Danfoss A S...

Страница 81: ...referred e30bh277 10 Illustration 33 Cutting the Grommet in IP54 e30bh278 10 3 Attach the grommet and the cable until the frame of the drive goes into the groove of the grommet With the protection rat...

Страница 82: ...ounding terminal with a grounding clamp for grounding conductor 5 To make a 360 connection with the grounding clamp for cable shield expose the shield of motor cables e30bg104 20 2 1 1 Grounding clamp...

Страница 83: ...bles FR10 Standalone Context Follow these instructions to install the cables For information on how to comply with the UL regulations in cable installations see 6 1 2 UL Standards on Cabling If it is...

Страница 84: ...s according to instructions in 6 4 7 Get Access and Locate the Terminals for FR10 Standalone Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 84 Danfos...

Страница 85: ...ection between the grommet and the cable must be tight Pull the first bit of the cable out of the grommet until it stays straight If this is not possible make the connection tight with some insulation...

Страница 86: ...Grounding 2 Cable routing 4 Cable entry C Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor Electrical Installation Operating Guide VA...

Страница 87: ...4 3 1 2 5 5 e30bh775 10 1 Motor cables 3 Mains cables 2 PE Grounding 4 360 Grounding Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 87 Danfoss A S 20...

Страница 88: ...o install the cables For information on how to comply with the UL regulations in cable installations see 6 1 2 UL Standards on Cabling If it is necessary to connect an external brake resistor see VACO...

Страница 89: ...met and the cable until the frame of the drive goes into the groove of the grommet e30bg077 10 3 To make a 360 connection with the grounding clamp for cable shield expose the shield of motor cables e3...

Страница 90: ...80 10 B Connect the control cables 1 2 4 3 e30bh765 10 1 Control unit 2 Cable routing Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 90 Danfoss A S 2...

Страница 91: ...grounding clamp for grounding conductor 1 2 3 5 5 1 3 4 2 3 e30bh776 10 1 Motor cables 3 Mains cables 5 Control cables 2 PE Grounding 4 360 grounding Illustration 39 FR11 Standalone Electrical Instal...

Страница 92: ...ns cables 5 Control cables 2 PE Grounding 4 360 grounding Illustration 40 FR11 Standalone 0460 0502 690 V 5 Attach the cable clamp Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ27...

Страница 93: ...Drive in an IT System FR7 6 6 3 Installing the AC Drive in an IT System FR8 FR11 For equivalents of EMC levels in VACON AC drives see 3 4 Description of the Type Code WARNING SHOCK HAZARD FROM THE CO...

Страница 94: ...Open the cover of the AC drive and remove the cable cover as instructed in 6 4 1 Get Access and Locate the Terminals for FR4 FI4 6 4 2 Get Access and Locate the Terminals for FR5 or 6 4 3 Get Access a...

Страница 95: ...move the EMC screw s FR4 e30bg094 10 Illustration 41 FR4 FR5 e30bg095 10 Illustration 42 FR5 Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 95 Danfos...

Страница 96: ...r next to the terminals to remind to remove the jumper X10 1 if the AC drive requires this If there is no sticker move to step 4 e30bg472 10 3 Remove the jumper X10 1 Electrical Installation Operating...

Страница 97: ...abel If the label is not yet attached attach it on the drive near the nameplate 6 6 2 Installing the AC Drive in an IT System FR7 Context Use these instructions to change the EMC protection of the AC...

Страница 98: ...f the AC drive e30bg097 10 2 Remove the EMC screws e30bg098 10 3 Remove the screw and replace with a plastic screw M4 Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en...

Страница 99: ...Cut the leads of the 3 capacitors e30gb100 10 5 Remove the screw and the capacitor assembly Electrical Installation Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 99 Danfos...

Страница 100: ...t Modified Label If the label is not yet attached attach it on the drive near the nameplate NOTICE Only an authorized VACON service person can change the EMC level of FR7 back to C2 6 6 3 Installing t...

Страница 101: ...ards 6 Control terminals Illustration 44 Basic and Option Slots on the Control Board The control unit of the delivered AC drive contains the standard control interface If the order included special op...

Страница 102: ...ot available when the drive is not connected to mains NOTICE If the AC drive is supplied with external 24 V DC power use a diode in terminal 6 or 12 to prevent the current to flow in opposite directio...

Страница 103: ...ques of the Control Cables The terminal The terminal screw The tightening torque in Nm lb in Relay and thermistor terminals M3 0 5 4 5 Other terminals M2 6 0 2 1 8 7 3 2 Control Terminals on OPTA1 The...

Страница 104: ...n mode voltage to GND Selection V mA with jumper block X1 0 10 V Ri 200 k 10V 10V Joystick ctrl sel with jumper 0 20 mA Ri 250 15 max 250 mA all boards total 150 mA from single board Can also be used...

Страница 105: ...e digital inputs and the common inputs CMA CMB can be internal or external A B e30bg015 10 DIN1 24V GND DIN2 DIN3 CMA 24V GND DIN1 DIN2 DIN3 CMA A Positive logic 24 V is the active signal the input is...

Страница 106: ...inputs Changing the AI AO signal contents requires also a change in the related board parameter in menu M7 On the A1 basic board there are 4 jumper blocks X1 X2 X3 and X6 Each jumper block contains 8...

Страница 107: ...D AI1 mode Voltage input 0 10V differential AI2 mode Voltage input 0 10V differential A B C D AI1 mode Voltage input 0 10V AI2 mode Voltage input 10 10V A B C D Jumper block X3 CMA and CMB grounding...

Страница 108: ...DC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA 21 OPTA3 22 23 25 26 28 RO1 1 RO1 2 RO1 3 RO2...

Страница 109: ...c Isolation Barriers The control connections are isolated from mains The GND terminals are permanently connected to I O ground See illustration 54 The digital inputs on the I O board are galvanically...

Страница 110: ...al input group A Digital input group B Analogue output Digital output 24V AI2 AI2 AO2 DO1 AO1 DIN3 CMA DIN1 DIN6 CMB DIN4 RO1 2 RO1 3 RI1 1 RO2 2 RO2 3 TI1 TI1 RO2 1 Illustration 54 Galvanic Isolation...

Страница 111: ...so shows the name of the group or item in the current location READY RUN Keypad A B C e30bf980 10 Monitor V1 V1 A The location on the menu C The number of items that are available or the item value B...

Страница 112: ...eypad V1 V14 2 To go to the Monitoring menu from the main menu push the Menu button Right 3 To scroll through the menu push the Browser buttons Up and Down 8 2 1 Monitored Values The monitored values...

Страница 113: ...l temperature See VACON All in One Application Manual V1 11 Analog input 1 V mA 13 AI1 1 V1 12 Analog input 2 V mA 14 AI2 1 V1 13 DIN 1 2 3 15 Shows the status of the digital inputs 1 3 V1 14 DIN 4 5...

Страница 114: ...e Browser buttons Up and Down to find the parameter P to edit To move directly from the last parameter of a parameter group to the first parameter of that group push the Browser button Up READY Keypad...

Страница 115: ...the Browser buttons Up and Down 4 To accept the change push the enter button or ignore the change with menu button Left If the enter button is pushed the value stops to blink and the new value shows i...

Страница 116: ...ton To ignore the change push Menu button Left many times until the view goes back to the parameter list If the enter button is pushed the value stops to blink and the new value shows in the value fie...

Страница 117: ...125 The control mode 1 I 0 terminal 2 Keypad control panel 3 Fieldbus R3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 123 0 Forward 1 Reverse P3 3 Direction on keypad 0 1 0 P3 4 Stop button 0 1 1 114 0 Li...

Страница 118: ...n the Keypad control menu M3 find the Keypad reference with Menu buttons Up and Down 2 To go to the edit mode push the Menu button Right The frequency reference value starts to blink 3 Set the new val...

Страница 119: ...h the enter button When the Stop motor function is not active the Stop button stops the motor only when the keypad is the control mode 8 4 7 Special Functions in Keypad Control Menu 8 4 7 1 Selecting...

Страница 120: ...nd the start button is pushed an error message Keypad Control NOT ACTIVE shows 8 5 Using the Active Faults Menu M4 8 5 1 Finding the Active Faults Menu Context The Active faults menu shows a list of a...

Страница 121: ...Data Record Context This menu shows some important data that was valid at the time of the fault This helps to find the cause of the fault Procedure 1 Find the fault in Active faults menu or Fault his...

Страница 122: ...T 15 Module T 16 Submodule 1 Tells if the drive was at zero speed 0 01 Hz when the fault showed 8 6 Using the Fault History Menu M5 8 6 1 Fault History Menu M5 There is a maximum number of 30 faults i...

Страница 123: ...rive These are for example application selection parameter sets and information about the hardware and software The number of submenus and subpages shows as the symbol S or P on the value line Procedu...

Страница 124: ...ory defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from keypad All parameters All but motor parameters Application parameters P6 3 4 Parameter back up Yes Yes No S6 4 Compare parame...

Страница 125: ...nowledg timeout 200 5000 ms 200 P6 7 4 HMI number of retries 1 10 5 P6 7 5 Sine filter Connected Not connected Connected S6 8 System information S6 8 1 Total counters C6 8 1 1 MWh counter kWh C6 8 1 2...

Страница 126: ...kages Procedure 1 In the System menu M6 find the Language selection page S6 1 with the Browser buttons 2 To go to the edit mode push the Menu button Right The name of the language starts to blink 3 To...

Страница 127: ...rnal memory of the AC drive Stop the AC drive before copying or downloading parameters 8 7 5 1 Saving Parameter Sets Parameter Sets S6 3 1 Context Use this function to get the factory default values b...

Страница 128: ...3 subpage find the Down from keypad page S6 3 3 2 Push the Menu button Right 3 To go to the edit mode push the Menu button Right 4 Use the Browser buttons to select 1 of these 3 options All parameters...

Страница 129: ...Copy parameters S6 3 subpage find the Comparing parameters submenu with the Browser buttons 2 Push the Menu button Right The actual parameter values are first compared to those of the customized param...

Страница 130: ...from the System menu push the Menu button Right 8 7 6 2 Passwords To prevent unauthorized changes in the application selection use the Password function S6 5 1 By default the password is not active NO...

Страница 131: ...e 8 7 7 4 Setting the Timeout Time 8 7 6 4 Entering a Password Context In a password protected submenu the display shows Password Use these instructions to enter the password Procedure 1 When the disp...

Страница 132: ...g for options Browser buttons Up and Down Changing a value Browser buttons Up and Down 8 7 6 8 Activating Deactivating the Start up Wizard Context Use these instructions to activate or deactivate the...

Страница 133: ...2 Changing the Default Page Context Use the Default page to set the location page to which the display automatically moves after the Timeout time or after the panel is set on For more information on t...

Страница 134: ...uttons 4 To accept the change push the enter button 8 7 7 5 Contrast Adjustment P6 6 4 If the display is not clear adjust its contrast with the same procedure as the one for the timeout time setting s...

Страница 135: ...utton Right 3 To change the internal brake resistor status use the Browser buttons 4 To accept the change push the enter button 8 7 8 3 Fan Control Use this function to control the cooling fan of the...

Страница 136: ...d the messages are transferred with a delay set the values for parameter 6 7 3 to agree these delays For instructions see 8 7 8 6 Changing the HMI Acknowledge Timeout Example For example if the transf...

Страница 137: ...d to put it into operation 8 7 8 9 Pre charge Mode P6 7 6 For an FI9 or a larger inverter unit select Ext ChSwitch to control an external charge switch 8 7 9 System Info 8 7 9 1 Finding the System Inf...

Страница 138: ...for 7 hours 5 minutes and 16 s 8 7 9 4 Resetting the Trip Counters Context Use these instructions to reset the trip counters Procedure 1 In the System info submenu find the Trip counters page 6 8 2 w...

Страница 139: ...To go to the Information pages use the Menu button Right 5 To see the different pages use the Browser buttons 8 7 9 8 Hardware S6 8 5 The Hardware information page includes information on the AC drive...

Страница 140: ...to the factory to get instructions if it is necessary 8 8 Using the Expander Board Menu 8 8 1 Expander Board Menu The Expander board menu that is the menu for option board information allows to see wh...

Страница 141: ...formation on the option board push the Menu button Right For instructions on how to examine the connected option boards see 8 8 2 Examining the Connected Option Boards 3 To scroll to the Parameters us...

Страница 142: ...the drive are closed DANGER SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE The terminal connections and the components of the drive can be live 5 minutes after the drive is disconnected from the mains a...

Страница 143: ...t and can cause fire on the surface it is installed on Do not install the AC drive FR6 on a surface that is not fireproof 9 2 Commissioning the AC Drive Context Follow these instructions to commission...

Страница 144: ...o ground of the control terminal 11 Do a check of the quality and quantity of the cooling air For further information on cooling requirements see 5 2 1 General Cooling Requirements 5 2 2 Cooling of FR...

Страница 145: ...and 3 3 Measure the insulation resistance between each phase conductor and the grounding conductor 4 The insulation resistance must be 1 M at the ambient temperature of 20 C 68 F 9 3 3 Insulation Chec...

Страница 146: ...Set these parameters at a minimum Motor nominal voltage Motor nominal frequency Motor nominal speed Motor nominal current Motor cos phi 4 Set the maximum frequency reference that is the maximum speed...

Страница 147: ...efore doing it Make sure that the other workers near know about the tests Procedure 1 Make sure that all Start Stop switches are in Stop positions 2 Turn the mains switch ON 3 Check the rotation direc...

Страница 148: ...g fans the main fan the internal IP54 UL Type 12 fan the cabinet cooling fan filter 8 15 years 3 Replace the DC bus capacitors 1 If the AC drive is kept in store 2 The interval is different in differe...

Страница 149: ...age to the nominal DC voltage level of the AC drive 1 35 Un AC 4 Start to reform the capacitors The time of reforming depends on the time of storage See illustration 58 0 1 2 3 4 5 6 7 8 9 0 1 3 5 7 2...

Страница 150: ...s the drive To start the drive again find a solution to the problem AR Fault Autore set The type AR fault stops the drive The fault is reset automatically and the drive tries to start the motor again...

Страница 151: ...nfo File Context Use these instructions to create a service info file in VACON NCDrive PC tool to help to troubleshoot in a fault situation Prerequisites Make sure the VACON NCDrive PC tool is install...

Страница 152: ...list of dimension information for different types of NXS NXP AC Drives For Wall mounted AC drives see 12 2 2 1 Dimensions for FR4 FR6 12 2 2 2 Dimensions for FR7 12 2 2 3 Dimensions for FR8 12 2 2 4...

Страница 153: ...s in mm in inch of the VACON NXS NXP AC Drive FR4 FR6 Drive type W1 W2 H1 H2 H3 D1 0003 2 0012 2 0003 5 0012 5 128 5 04 100 3 94 327 12 87 313 12 32 292 11 5 190 7 48 7 0 27 0017 2 0031 2 0016 5 0031...

Страница 154: ...1 E4 gland plate hole 0003 2 0012 2 0003 5 0012 5 13 5 0 53 20 3 0 80 13 5 0 53 20 3 0 80 QGLM 13 5 0 53 QGLC 21 0 83 QGLM 20 3 0 80 QGLC 28 1 1 QGLM 16 0 63 QGLC 21 0 83 QGLM 25 3 3 x 1 0 QGLC 28 1...

Страница 155: ...CON NXS NXP AC Drive FR7 Table 22 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR7 Drive type W1 W2 H1 H2 H3 D1 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 237 9 33 190 7 48 630 24 80 614 24 1...

Страница 156: ...rommet inside diameter 1 E1 gland plate hole E2 grommet inside diameter 1 E2 gland plate hole E3 grommet inside diameter 1 E3 gland plate hole 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 36 1 42 3 x 50...

Страница 157: ...3 Dimensions of the VACON NXS NXP AC Drive FR8 e30bh835 10 H3 Illustration 64 Dimensions of the VACON NXS NXP AC Drive FR8 with DC Connection Extension Box Specifications Operating Guide VACON NXS NXP...

Страница 158: ...1 gland plate hole E2 grom met inside diameter 1 E2 gland plate hole E3 grom met inside di ameter 1 E3 gland plate hole 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 IP21 2 x GD48 48 1 89 IP54 2 x MC07115...

Страница 159: ...VACON NXS NXP AC Drive FR9 with DC Extension Connection Box Table 26 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR9 part 1 Drive type W1 W2 W3 W4 W5 D1 D2 D3 0261 2 0300 2 0261 5 0300 5 01...

Страница 160: ...ake resistor terminal box H6 not included For FR8 and FR9 when brake chopper or an additional DC connection is selected in type code the total height of the AC drive is increased by 203 mm 7 99 inch E...

Страница 161: ...5 2 95 1 Same as maximum cable thickness NOTE Cable clamps have 40 mm internal diameter The clamps are used for 360 degree grounding of the shield Exposing the cable shield decreases outer diameter of...

Страница 162: ...237 9 33 106 4 17 6 5 0 26 W2 H2 H1 W1 W3 H3 H4 e30bg004 10 Illustration 70 The Dimensions of the Opening and Drive Outline with Flange FR4 FR6 Table 30 The Dimensions in mm in inch of the Opening and...

Страница 163: ...n mm in inch of the VACON NXS NXP AC Drive with Flange FR7 FR8 Part 1 Drive type W1 W2 W3 W4 D1 D2 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 237 9 33 175 6 89 270 10 63 253 9 96 257 10 12 109 4 29 6 5...

Страница 164: ...minal box 202 5 mm 7 97 in and conduit box 68 mm 2 68 in are not included W1 H1 H2 H2 H3 H4 H5 H6 W3 W2 e30bg006 10 Illustration 72 Dimensions of the Opening and Drive Outline with Flange FR7 Table 33...

Страница 165: ...ons in mm in inch of the Opening and Drive Outline with Flange FR8 Drive type W1 W2 H1 H2 H3 H4 H5 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 301 11 85 330 12 99 810 31 89 832 32 76 265 10 43 258 10 16...

Страница 166: ...CON NXS NXP AC Drive FR9 Table 35 Dimensions in mm in inch of the VACON NXS NXP AC Drive FR9 Part 1 Drive type W1 W2 W3 W4 W5 D1 D2 D3 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 530 20 87 510 20 08 485...

Страница 167: ...51 65 1150 45 28 420 16 54 100 3 94 35 1 38 9 0 35 2 0 08 12 2 4 Standalone 12 2 4 1 Dimensions for FR10 FR11 Standalone W2 W3 W1 H3 D1 H4 H2 H1 e30bg009 10 Illustration 75 Dimensions of the VACON NX...

Страница 168: ...R11 Standalone Drive type W1 W2 W3 H1 H2 H3 H4 H5 D1 0385 5 0520 5 0261 6 0416 6 595 23 43 291 11 46 131 5 16 2018 79 45 1900 74 8 1435 56 5 512 20 16 2139 84 21 602 23 70 0590 5 0730 5 0460 6 0590 6...

Страница 169: ...1 E2 gland plate hole E3 mounting holes for fixing to floor 0385 5 0520 5 0261 6 0416 6 4 x 21 4 x 0 83 4 x 28 4 x 1 10 4 x 48 4 x 1 89 4 x 60 4 x 2 36 9 x 11 9 x 0 43 1 Same as maximum cable thicknes...

Страница 170: ...used for 360 degree grounding of the shield Exposing the cable shield decreases outer diameter of the cable so the recommended 3x185 95 mm2 MCCMK motor cables fit in the clamp 12 3 Cable and Fuse Size...

Страница 171: ...istor cable Cu 1 mm2 Mains terminal mm2 Grounding terminal mm2 FR4 0003 2 0008 2 0003 5 0009 5 3 8 3 9 10 3 1 5 1 5 1 4 1 4 0011 2 0012 2 0012 5 11 12 12 16 3 2 5 2 5 1 4 1 4 FR5 0017 2 0016 5 17 16 2...

Страница 172: ...merica Table 41 Cable and Fuse Sizes for VACON NXS NXP North America Enclo sure size Drive type Fuse Class Fast Act ing T J A Mains Motor and brake re sistor cable Cu AWG 1 2 Mains terminal AWG Ground...

Страница 173: ...AWG 2 0 AWG 0114 2 0105 5 150 3 2 AWG 4 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10 AWG 2 0 AWG FR8 0140 2 0140 5 175 3 2 0 AWG 2 AWG 4 AWG 3 0 AWG Cu Al 10 AWG 3 0 AWG 0170 2 0168 5 250 3 3 0 AWG 1 0 AWG...

Страница 174: ...0018 6 18 20 3 4 4 2 5 50 Cu 6 50 Al 2 5 35 0022 6 22 25 3 6 6 2 5 50 Cu 6 50 Al 2 5 35 0027 6 0034 6 27 34 35 3 10 10 2 5 50 Cu 6 50 Al 2 5 35 FR7 0041 6 41 50 3 10 10 2 5 50 Cu 6 50 Al 6 50 0052 6...

Страница 175: ...AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG 0034 6 50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG FR7 0041 6 50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10 AWG 1 AWG 00...

Страница 176: ...3 95 50 Al 4 3 150Al 41Cu Even Even Odd 0730 5 730 400 6 pcs Cu 4 3 120 70 Al 4 3 185Al 57Cu Even Even Odd 1 Uses a correction factor 0 7 12 3 7 Cable and Fuse Sizes for 380 500 V FR10 to FR11 North...

Страница 177: ...l gG or T J fuses for overload protection in the FR10 and FR11 Standalone drives Table 46 Cable and Fuse Sizes for VACON NXS NXP Enclo sure size Drive type IL A Fuse gG gL A Mains motor and brake resi...

Страница 178: ...AWG Al 2 3 300 kcmil Al 1 AWG Cu Even Odd Even Odd 0385 6 500 3 pcs Cu 2 3 250 kcmil 2 0 AWG Al 2 3 350 kcmil Al 1 0 AWG Cu Even Odd Even Odd 0416 6 500 3 pcs Cu 2 3 300 kcmil 2 0 AWG Al 2 3 350 kcmil...

Страница 179: ...28 240 240 FR9 28 295 28 295 28 295 28 295 Table 49 Cable Stripping Lengths in Enclosure size A1 B1 C1 D1 A2 B2 C2 D2 FR4 0 59 1 38 0 39 0 79 0 28 1 97 0 28 1 38 FR5 0 79 1 57 0 39 1 18 0 79 2 36 0 79...

Страница 180: ...6 Tightening Torques of the Terminals Table 50 Tightening Torques of the Mains and Motor Terminals Enclosure size Drive type Tightening torque Nm Tightening torque lb in FR4 0004 2 0012 2 0003 5 0012...

Страница 181: ...proximately 98 of IL or less This is to make sure that the output current is not more than IL during the duty cycle e30bg038 10 IL IL 110 1 min 9 min I t IL 110 Illustration 80 Low Overload The high o...

Страница 182: ...0003 3 7 3 7 4 1 2 4 3 6 4 8 0 55 0 37 0004 4 8 4 8 5 3 3 7 5 6 7 4 0 75 0 55 0007 6 6 6 6 7 3 4 8 7 2 9 6 1 1 0 75 0008 7 8 7 8 8 6 6 6 9 9 13 2 1 5 1 1 0011 11 11 0 12 1 7 8 11 7 15 6 2 2 1 5 0012...

Страница 183: ...atings in Mains 208 240 V 60 Hz 3 North America Enclo sure size Drive type Input current Iin 1 Low load ability IL A 2 Low load ability 10 overload I A High loadabili ty IH A 2 High loadabili ty 50 ov...

Страница 184: ...Table 53 Power Ratings in Mains 380 500 V 50 Hz 3 Enclosure size Drive type Input current Iin 1 Low loadabili ty IL A 2 Low loadabili ty 10 overload I A High loadabili ty IH A 2 High loadabili ty 50...

Страница 185: ...ures are achieved only when the switching frequency is the same or smaller than the factory default 2 See 12 7 1 Overload Capability 3 400 V 12 7 5 Power Ratings for Mains Voltage 380 500 V North Amer...

Страница 186: ...125 90 0168 170 170 187 140 210 280 150 125 0205 205 205 226 170 255 340 175 150 FR9 0261 261 261 287 1 205 308 410 200 175 0300 300 300 330 245 368 490 250 200 FR10 3 0385 385 385 424 300 450 600 35...

Страница 187: ...0 37 5 FR8 0062 62 0 62 0 68 0 52 0 78 0 104 0 55 0 45 0 0080 80 0 80 0 88 0 62 0 93 0 124 0 75 0 55 0 0100 100 0 100 0 110 0 80 0 120 0 160 0 90 0 75 0 FR9 0125 125 0 125 0 138 0 100 0 150 0 200 0 11...

Страница 188: ...0 41 0 62 0 82 0 50 40 FR8 0062 62 0 62 0 68 0 52 0 78 0 104 0 60 50 0080 80 0 80 0 88 0 62 0 93 0 124 0 75 60 0100 100 0 100 0 110 0 80 0 120 0 160 0 100 75 FR9 0125 125 0 125 0 138 0 100 0 150 0 200...

Страница 189: ...r connection Output voltage 0 Uin Constant output current IL Ambient temperature maximum 40 C 104 F overload 1 1 x IL 1 min 10 min IH Ambient temperature maximum 50 C 122 F overload 1 5 x IH 1 min 10...

Страница 190: ...75 and larger 1 10 kHz Default 3 6 kHz 380 500 V 0072 and larger 1 6 kHz Default 3 6 kHz 525 690 V 1 6 kHz Default 1 5 kHz Frequency reference Analog input Panel reference Resolution 0 1 VACON NXP 12...

Страница 191: ...no derating up to 1000 m 3281 ft 1 derating for each 100 m 328 ft above 1000 m 3281 ft Maximum altitudes FR4 FR8 208 240 V 3000 m 9843 ft TN TT IT systems and corner grounded networks 380 500 V 3000...

Страница 192: ...Storage and shipping Maximum 15 G 11 ms in package Protection rating IP21 UL Type 1 standard in entire kW HP range FR4 FR9 and FR10 FR11 Standalone IP54 UL Type 12 option in FR4 FR9 and FR10 Standalon...

Страница 193: ...controlled stop in accordance with stop category 1 EN60204 1 ATEX thermistor input 94 9 EC CE 0537 Ex 11 2 GD Approvals CE cULus RCM KC EAC UA See the nameplate of the drive for more approvals Marine...

Страница 194: ...protection of 24 V and 10 V reference voltages Yes Drive enclosure ma terials Paint color codes for the enclosure Dark grey NCS 7010 R90B Pantone 7546C Blue NCS S3020 B 1 For the motor thermal memory...

Страница 195: ...2 2 0012 30 3 0 FR5 0017 30 4 0 0025 30 5 5 0031 20 7 5 FR6 0048 10 11 0 0061 10 15 0 FR7 0075 3 3 22 0 0088 3 3 22 0 0114 3 3 30 0 FR8 0140 1 4 37 0 0170 1 4 45 0 0205 1 4 55 0 FR9 0261 1 4 75 0 030...

Страница 196: ...038 19 22 0 0045 19 30 0 0061 14 37 0 FR7 0072 6 5 45 0 0087 6 5 55 0 0105 6 5 75 0 FR8 0140 3 3 90 0 0168 3 3 110 0 0205 3 3 132 0 FR9 0261 2 5 160 0 0300 2 5 200 0 FR10 0385 1 4 250 0 0460 1 4 315 0...

Страница 197: ...0261 2 5 250 0 0325 2 5 315 0 0385 2 5 355 0 0416 2 5 400 0 FR11 0460 1 7 450 0 0502 1 7 500 0 0590 1 7 560 0 1 When using recommended resistor types Peak power capability of the brake chopper can be...

Страница 198: ...o high a current in the motor cable Its cause can be 1 of the following a sudden heavy load increase a short circuit in the motor cables the motor is not the correct type Troubleshooting Check the loa...

Страница 199: ...10 4 Fault 1 Overcurrent Subcode S4 Software based overcurrent fault Cause There is too high a current in the motor cable Its cause can be 1 of the following a sudden heavy load increase a short circ...

Страница 200: ...the brake resistor They are available as options Activate the overvoltage controller Do a check of the input voltage 12 10 7 Fault 3 Earth fault Cause The measurement of current tells that the sum of...

Страница 201: ...tch off the power DO NOT RESTART THE DRIVE or CONNECT THE POWER Ask instructions from the factory If this fault shows at the same time with Fault 1 do a check of the motor cable and the motor 12 10 11...

Страница 202: ...g Reset the fault and start the drive again If the fault shows again ask instructions from the local distributor 12 10 15 Fault 8 System fault Subcode S7 Charging switch Cause operation malfunction de...

Страница 203: ...0 19 Fault 8 System fault Subcode S11 Power unit comm Measurement Cause operation malfunction defective component Troubleshooting Reset the fault and start the drive again If the fault shows again ask...

Страница 204: ...hort circuit supervision if the thermistor function is not used and the thermistor input is short circuited 12 10 23 Fault 8 System fault Subcode S32 OPTAF board has been removed Cause OPTAF board has...

Страница 205: ...0 28 Fault 8 System fault Subcode S37 OPTAF Test pulse is not detected in both STO channels Cause Single hardware problem detected in Safe Disable inputs Troubleshooting Change the OPTAF board Change...

Страница 206: ...8 System fault Subcode S41 OPTAF STO channels are not active when the thermistor trip is active Cause Single hardware problem detected in the thermistor input Troubleshooting Change the OPTAF board 1...

Страница 207: ...oubleshooting Change the OPTAF board Change the control board 12 10 37 Fault 8 System fault Subcode S46 OPTAF Thermistor or analog input is not set even if STO is active Cause Single hardware problem...

Страница 208: ...atible with VACON NXP Troubleshooting Remove the OPTAF board 12 10 41 Fault 8 System fault Subcode S50 OPTAF Filter discharge resistor fault Cause Problem with the control board Troubleshooting Ask in...

Страница 209: ...parameter group Protections Troubleshooting If there is a temporary supply voltage break reset the fault and start the drive again Do a check of the supply voltage If the supply voltage is sufficient...

Страница 210: ...12 10 48 Fault 11 Output phase supervision Subcode S2 Additional closed loop control output phase fault Cause The measurement of current tells that there is no current in 1 motor phase It is possible...

Страница 211: ...istor or the brake chopper Ask instructions from the local distributor 12 10 52 Fault 13 AC drive undertemperature Cause Too low a temperature in the heat sink of the power unit or in the power board...

Страница 212: ...temperature Make sure that the switching frequency is not too high in relation to the ambient temperature and the motor load For FR10 FR11 Standalone check door filters and clean or replace if needed...

Страница 213: ...motor load If there is no motor overload do a check of the temperature model parameters 12 10 58 Fault 17 Motor underload Cause Motor underload protection has tripped It is possible to set different r...

Страница 214: ...Parameter fault Subcode S1 Firmware interface power down variable checksum error Cause Parameter save fault Operation malfunction defective component Troubleshooting If the fault occurs again ask inst...

Страница 215: ...g If the fault occurs again ask instructions from the local distributor 12 10 66 Fault 22 Parameter fault Subcode S5 Application defined power down variable checksum error Cause Parameter save fault O...

Страница 216: ...Cause Parameter save fault Troubleshooting Recommission the application Check parameters 12 10 70 Fault 24 Counter fault Cause Values that showed on the counters are incorrect Troubleshooting Have a...

Страница 217: ...safe state Cause Start up of the drive has been prevented START command is ON when returning to READY state after Safe Disable has been active Troubleshooting Cancel prevention of start up if it can b...

Страница 218: ...ooling and loading Do a check of the thermistor connection If thermistor input of the option board is not in use it has to be short circuited 12 10 78 Fault 30 Safe disable Cause The input on OPTAF bo...

Страница 219: ...ds newer version of the control unit Troubleshooting Change the control unit 12 10 84 Fault 37 Device changed same type Subcode S1 Control board Cause A new option board has replaced the old one in th...

Страница 220: ...ctions from the local distributor 12 10 88 Fault 40 Device unknown Subcode S2 StarCoupler power sub units are not identical Cause An unknown or mismatching device was connected the power unit or optio...

Страница 221: ...bcode S6 Old power unit Asic and new software mismatch Cause An unknown or mismatching device was connected the power unit or option board Troubleshooting Ask instructions from the local distributor 1...

Страница 222: ...ected too high a short term overload current Troubleshooting Check the load Check the motor frame size Make an identification run 12 10 97 Fault 41 IGBT temperature Subcode S5 BCU Filtered current too...

Страница 223: ...re Subcode S2 Brake resistance too high BCU Cause Brake resistor overtemperature protection has detected too heavy braking Troubleshooting Reset unit Set the deceleration time longer Dimensioning of t...

Страница 224: ...celeration time longer Dimensioning of the brake chopper is not correct Use external brake resistor 12 10 104 Fault 43 Encoder fault Subcode S1 Encoder 1 channel A is missing Cause Problem detected in...

Страница 225: ...ct the encoder cabling is faulty 12 10 107 Fault 43 Encoder fault Subcode S4 Encoder reversed Cause Problem detected in encoder signals The encoder is reversed The output frequency has been set to the...

Страница 226: ...cable connections and terminals 12 10 111 Fault 43 Encoder fault Subcode S8 Resolver Motor pole pair mismatch Cause Problem detected in parameterization of option board There is a mismatch of the reso...

Страница 227: ...is not slipping Check the encoder parameters for example encoder ppr 12 10 115 Fault 43 Encoder fault Subcode S12 Dual speed supervision fault Cause Encoder speed supervision The difference between th...

Страница 228: ...he encoder cable cable shield and grounding of the cable shield Do a check of the mechanical mounting of the encoder Do a check of the encoder parameters 12 10 118 Fault 44 Device changed different ty...

Страница 229: ...cation for this fault See parameter group Protections Troubleshooting Do a check of the current loop circuitry 12 10 122 Fault 51 External fault Cause Digital input fault Digital input has been progra...

Страница 230: ...l distributor 12 10 126 Fault 56 Measured Temperature Cause Shows temperature measurement fault for option board OPTBH or OPTB8 Temperature exceeded set limit Sensor disconnected Short circuit Trouble...

Страница 231: ...f the option board parameters Do a check of the optical fiber cable or CAN cable 12 10 130 Fault 60 Cooling Cause External cooling has failed Normally this fault comes from the heat exchanger unit Tro...

Страница 232: ...of the drive 12 10 135 Fault 65 Measured Temperature Cause Shows temperature measurement fault for option board OPTBH or OPTB8 Temperature exceeded set limit Sensor disconnected Short circuit Trouble...

Страница 233: ...When using normal Master Follower function this fault code is given if one or more follower drives trips to fault Troubleshooting Correct the fault cause on follower and reset fault Specifications Op...

Страница 234: ...meters 127 Copying frequency reference set 120 Corner grounded network 45 Covers tightening torques 180 D Debug menu 140 Default page 133 Digital input signal inversion 105 Dimensions flange mounting...

Страница 235: ...rload protection 16 Motor status 16 Multimonitoring items 132 O Option boards 101 109 139 140 Overload capability 181 P Package label 16 Parameter lock 131 Parameter menu 113 Parameter set saving 127...

Страница 236: ...FI7 53 Terminals FR8 FI8 55 Terminals FR9 57 Terminals tightening torques 180 Timeout time 134 Total counters 137 Trip counters 138 Type code 17 U UL certification 9 UL requirements cables 42 Up to k...

Страница 237: ...Operating Guide VACON NXS NXP Air cooled AQ275638903263en 000301 DPD00910 237 Danfoss A S 2020 02...

Страница 238: ...erations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss log...

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