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11

Installation, operation and maintenance instructions - VMGFE102

5  PHYSICAL DATA, AR05 UNITS

AR05

039

045

050

060

070

078

080

090

100

120

140

160

Operating weight* 

Standard unit without hydronic module

kg

506

513

539

552

553

560

748

895

903

959

1060

1078

Standard unit + optional hydronic module 

Single high-pressure pump

kg

535

543

569

582

582

590

778

927

935

995

1099

1117

Dual high-pressure pump

kg

561

569

594

608

608

616

804

972

980

1043

1136

1127

Sound levels

Sound power level 10

-12

 W**

dB(A)

80

81

81

86

87

87

84

84

84

84

90

90

Sound pressure level at 10 m***

dB(A)

49

49

49

55

55

55

52

52

52

52

58

58

Compressors

Hermetic scroll compressor 48.3 r/s

Circuit A

2

2

2

2

2

2

2

3

3

3

2

2

Circuit B

-

-

-

-

-

-

-

-

-

-

2

2

No. of capacity steps

2

2

2

2

2

2

2

3

3

3

4

4

Refrigerant charge

R410A

Circuit A

kg

12.5

13.5

16.5

17.5

18.0

16.5

21.5

27.5

28.5

33.0

19.0

18.5

Circuit B

kg

-

-

-

-

-

-

-

-

-

-

19.0

18.5

Oil charge

POE SZ 160 EMKARATE RL 323 MAF

Circuit A

l

5.8

7.2

7.2

7.2

7.0

7.0

7.0

7.2

7.0

7.0

7.0

7.0

Circuit B

l

7.0

7.0

Capacity control type

Minimum capacity

%

50

50

50

50

50

50

50

33

33

33

25

25

Air heat exchangers

Grooved copper tubes, aluminium fi ns

Fans

Axial Flying Bird VI fans with rotating shroud

Quantity

1

1

1

1

1

1

2

2

2

2

2

2

Total air fl ow

l/s

3800

3800

3800

5300

5300

5300

7600

7600

7600

7600

10600

10600

Speed

r/s

12

12

12

16

16

16

12

12

12

12

16

16

Water heat exchanger

Direct-expansion plate heat exchanger

Water volume

l

2.6

3.0

4.0

4.8

4.8

5.6

8.7

8.7

9.9

11.3

12.4

14.7

Without hydronic module

Max. water-side operating pressure

kPa

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

1000

With hydronic module (option)

Single or dual pump (as selected)

Pump, Victaulic screen fi lter, safety valve, expansion tank, water + air purge valves, pressure sensors

Expansion tank volume

l

12

12

12

12

12

12

35

35

35

35

35

35

Expansion tank pressure****

bar

1

1

1

1

1

1

1

1.5

1.5

1.5

1.5

1.5

Max. water-side operating pressure 

kPa

400

400

400

400

400

400

400

400

400

400

400

400

Water connections (with and without hydronic module)

Victaulic

Connections

inch

2

2

2

2

2

2

2

2

2

2

2

2

Outside tube diameter

mm

60.3

60.3

60.3

60.3

60.3

60.3

60.3

60.3

60.3

60.3

60.3

60.3

Chassis paint colour

Colour code RAL 7035

Weight shown is a guideline only. To fi nd out the unit refrigerant charge, please refer to the unit nameplate.

** 

In accordance with ISO 9614-1, for information only. The values have been rounded and are for information only and not contractually binding

***  For information, calculated from the sound power level Lw(A).
****  When delivered, the standard pre-infl ation of the tank is not necessarily the optimal value for the system. To permit changing the water volume, change the infl ation pressure to 

a pressure that is close to the static head of the system. Fill the system with water (purging the air) to a pressure value that is 10 to 20 kPa higher than the pressure in the tank. 

 

6  ELECTRICAL DATA, AR05 UNITS

AR05 - standard unit (without hydronic module)

039

045

050

060

070

078

080

090

100

120

140

160

Power circuit

Nominal power supply

V-ph-Hz

400-3-50

Voltage range

V

360-440

Control circuit supply

24 V, via internal transformer

Maximum start-up current (Un)*

Standard unit

A

112.3

130.8

140.8

142.8

169.5

209.0

209.6

167.6

194.6

239.6

223.5

274.0

Unit with electronic starter option

A

76.9

89.4

96.4

98.4

113.9

140.3

146.6

Unit power factor at maximum capacity**

0.82

0.82

0.84

0.85

0.85

0.84

0.84

0.85

0.85

0.84

0.85

0.84

Maximum unit power input**

kW

19.5

22.3

24.5

27.9

31.2

35.8

35.6

42.3

45.6

52.5

62.4

71.6

Nominal unit current draw***

A

27.8

30.8

34.8

39.8

45.0

57.0

57.6

61.1

65.6

83.6

90.0

114.0

Maximum unit current draw (Un)****

A

31.8

36.8

42.8

46.8

54.0

65.0

65.6

71.6

79.1

95.6

108.0

130.0

Maximum unit current draw (Un-10%)†

A

34.8

40.2

46.8

51.2

59.0

71.0

71.6

78.2

86.6

104.6

118.0

142.0

Customer-side unit power reserve

kW

Customer reserve at the 24 V control power circuit

Short-circuit stability and protection

See table 8.2  

Maximum instantaneous start-up current at operating limit values (maximum operating current of the smallest compressor(s) + fan c locked rotor current of the largest 
compressor).

** 

Power input, compressors and fans, at the unit operating limits (saturated suction temperature 10°C, saturated condensing temperature 65°C) and nominal voltage of 400 V 
(data given on the unit nameplate).

***  Standardised Eurovent conditions: water heat exchanger entering/leaving water temperature 12°C/7°C, outside air temperature 35°C.
****  Maximum unit operating current at maximum unit power input and 400 V (values given on the unit nameplate).
† 

Maximum unit operating current at maximum unit power input and 360 V.

Содержание AR05 017 Series

Страница 1: ...t Pumps Nominal cooling capacity 40 150 kW Nominal heating capacity 40 160 kW 50 Hz For the operation of the control please refer to the Control manual for the AR05 017 160 series Installation operati...

Страница 2: ...wer supply 14 10 3 Voltage phase imbalance 14 10 4 Recommended wire sections 14 10 5 Field control wiring 15 10 6 Power supply 15 11 WATER CONNECTIONS 15 11 1 Operating precautions and recommendations...

Страница 3: ...Refrigerant 26 14 10 High pressure safety switch 26 14 11 Receiver 26 14 12 Four way valve 26 15 OPTIONS AND ACCESSORIES 27 14 13 Control box 27 16 STANDARD MAINTENANCE 28 16 1 Level 1 maintenance 28...

Страница 4: ...e declarations of conformity for these products 1 2 Check equipment received Inspect the unit for damage or missing parts If damage is detected or if shipment is incomplete immediately le a claim with...

Страница 5: ...hat ensures that people and property are not exposed to refrigerant leaks These uids may be di used in the air but far away from any building air intake or they must be discharged in a quantity that i...

Страница 6: ...that has leaked is generally lower than its original calibration The new calibration may a ect the operating range To avoid nuisance trippingorleaks replaceorre calibratethevalve OPERATING CHECKS IMPO...

Страница 7: ...is running Be sure pressure is at 0 kPa before removing components or opening a circuit Do not attempt to repair or recondition any safety devices when corrosion or build up of foreign material rust d...

Страница 8: ...refer to the chapter Dimensions and clearances to con rm that there is adequate space for all connections and serviceoperations Forthecentreofgravitycoordinates the position of the unit mounting holes...

Страница 9: ...the location of xing points weight distribution and coordinates of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearan...

Страница 10: ...of the centre of gravity refer to the certi ed dimensional drawings B In multiple unit installations maximum four units the side clearance between the units should be increased from 1000 to 2000 mm C...

Страница 11: ...hown is a guideline only To nd out the unit refrigerant charge please refer to the unit nameplate In accordance with ISO 9614 1 for information only The values have been rounded and are for informatio...

Страница 12: ...onsidered always contact your local Danfoss representative The required protection level for this class is IP43BW according to reference document IEC 60529 All AR05 units are protected to IP44CW and f...

Страница 13: ...o add a storage tank to the circuit This tank should be equipped with ba es to allow mixing of the uid water or brine Please refer to the examples below 9 2 Operating range standard units heating mode...

Страница 14: ...Pure water litres 600 400 200 1680 1120 560 10 ethylene glycol l 450 300 150 1260 840 420 20 ethylene glycol l 330 220 110 930 620 310 30 ethylene glycol l 270 180 90 750 500 250 40 ethylene glycol l...

Страница 15: ...replaced more frequently every 15000 operating hours instead of 25000 hours for an appliacation using water Recommendations on heat exchange uids No NH4 ammonium ions in the water they are very detrim...

Страница 16: ...hanger and internal piping that have an automatic supply and by pump cycling units with hydronic module and Reinforced frost protection option Never switch o the water heat exchanger and hydronic circ...

Страница 17: ...t leaving pressure information see installation manual Check valve Note x 2 for a dual pump not provided for a single pump Plate heat exchanger Water heat exchanger frost protection heater Installatio...

Страница 18: ...et and outlet item 19 As the total system pressure drop is not known exactly at the start up the water ow rate must be adjusted with the control valve to obtain the speci c ow rate for this system Hyd...

Страница 19: ...e connected to the unit inlet and outlet item 19 Let the pump run for two consecutive hours to clean the hydronic circuit of the system presence of solid contaminants Take another reading Compare this...

Страница 20: ...er is not contaminated Pressure di erential set point control procedure Once the circuit has been cleaned select the hydronic circuit con guration for which the unit selection has been made in general...

Страница 21: ...rate that the maximum value or a higher frequency than the maximum value the system settles at the maximum ow rate or maximum frequency and this results in a higher delta T value than the set point H...

Страница 22: ...05 120 160 Pressure drop kPa Pressure drop kPa Water ow rate l s Water ow rate l s Water ow rate l s Water ow rate l s Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1...

Страница 23: ...AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078 Legend 1 AR05 080 2 AR05 090 3 AR05 100 4 AR05 120 5 AR05 140 Legend 1 AR05 039 2 AR05 045 3 AR05 050 4 AR05 060 5 AR05 070 6 AR05 078...

Страница 24: ...peration of two units in master slave mode The control of a master slave assembly is in the entering water and does not require any additional sensors standard con guration It can also be located in t...

Страница 25: ...capacity of the heat pump at 7 C outdoor air temperature This requires only a 400 V 3 ph 50 Hz power supply source as well as a connection to the unit via a communication bus For the required con gura...

Страница 26: ...densables in the system The presence of moisture changes the colour of the indicator paper in the sight glass 14 7 Filter drier This is a one piece brazed lter drier located in the liquid line The rol...

Страница 27: ...complies with JBus protocol Easy connection by communication bus to a building management system AR05 039 160 Bacnet gateway 148C Two directional communications board complies with Bacnet protocol Eas...

Страница 28: ...hly or annually depending on the veri cation type In these conditions the following maintenance operations are recommended Carry out all level 1 operations then Electrical checks At least once a year...

Страница 29: ...Contactor LC1D12B7 KM 1 7 Contactor LC1D18B7 1 7 Contactor LC1D25B7 2 5 Tunnel terminal screw compressor circuit breaker Circuit breaker 25507 QM 3 6 Circuit breaker 25508 Circuit breaker 25509 Tunne...

Страница 30: ...perations 16 7 Water heat exchanger maintenance Check that the insulating foam is intact and securely in place the cooler heaters are operating secure and correctly positioned the water side connectio...

Страница 31: ...nt check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply agrees with the unit name plate Electrical circuit wiring has be...

Страница 32: ...nal kW capacity for process cooling Proper loop volume established Proper loop corrosion inhibitor included litres of Proper loop freeze protection included if required litres of Water piping includes...

Страница 33: ...t in the LOCAL ON position Unit starts and operates properly Temperatures and pressures WARNING Once the machine has been operating for a while and the temperatures and pressures have stabilized recor...

Страница 34: ...34 Installation operation and maintenance instructions VMGFE102 VMGFE102...

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