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44

T

ROUBLESHOOTING

 C

HART

Symptoms of Abnormal 

Operation (Legacy 

& ComfortNet™ 

Thermostat)

Diagnostic/
Status LED 

Codes

Fault Description

ComfortNet™ 

Thermostat Only

Possible Causes

Corrective Actions

Notes & Cautions

Message

Code

• Furnace fails to operate.

• Integrated control 

module LED display 
provides E7 error code.

• ComfortNet™ 

thermostat “Call 
for Service” icon 
illuminated.

• ComfortNet™ 

thermostat scrolls 
“Check Furnace” 
message.

E7

• Problem with 

igniter circuit.

IGNITER 

FAULT

E7

• Improperly connected 

igniter.

• Shorted igniter.

• Poor unit ground.

• Igniter relay fault on 

integrated control 
module.

• Check and correct 

wiring from integrated 
control module to 
igniter.

• Replace shorted igniter.

• Check and correct unit 

ground wiring.

• Check igniter output 

from control. Replace if 
necessary.

• Turn power OFF 

prior to repair.

• Replace igniter with 

correct replacement 
part.

• Replace control with 

correct replacement 
part.

• Furnace fails to operate 

on high stage; furnace 
operates normally on low 
stage.

• Integrated control module 

LED display provides E8 
error code.

E8

• High stage 

pressure switch 
circuit is closed 
at start of heating 
cycle.

• Induced draft 

blower is 
operating.

• Furnace is 

operating on low 
stage only

PS2 CLOSED

E8

• High stage pressure 

switch contacts sticking.

• Shorts in pressure 

switch circuit wiring.

• Replace high stage 

pressure switch.

• Repair short in wiring

• Turn power OFF prior 

to repair.

• Replace pressure 

switch with proper 
replacement part.

• Furnace fails to operate 

on high stage; furnace 
operates normally on low 
stage.

• Integrated control module 

LED display provides E9 
error code.

E9

• High stage 

pressure switch 
circuit is not 
closed.

• Induced draft 

blower is 
operating.

• Furnace is 

operating on low 
stage only

PS2 OPEN

E9

• Pressure switch hose 

blocked pinched, or 
connected improperly.

• Blocked fue and/or inlet 

air pipe, blocked drain 
system or weak induced 
draft blower.

• Incorrect pressure 

switch set point or 
malfunctioning switch 
contacts.

• Loose or improperly 

connected wiring.

• Inspect pressure switch 

hose. Repair/replace if 
necessary.

• Inspect fue and/or inlet 

air piping for blockage, 
proper length, elbows, 
and termination. Check 
drain system. Correct as 
necessary.

• Check induced draft 

blower performance. 
Correct as necessary.

• Correct pressure switch 

set point or contact 
motion.

• Tighten or correct wiring 

connection.

• Turn power OFF prior 

to repair.

• Replace pressure 

switch with proper 
replacement part.

• Replace induced draft 

blower with proper 
replacement part.

• Furnace fails to operate.

• Integrated control module 

LED display provides EA 
error code.

• ComfortNet™ thermostat 

“Call for Service” icon 
illuminated.

• ComfortNet™ thermostat 

scrolls “Check Furnace” 
message.

EA

• Polarity of 115 volt 

AC is reversed

REVERSED 

PLTY

EA

• Polarity of 115 volt AC 

power to furnace or 
integrated module is 
revered.

• Poor unit ground

• Review wiring diagram to 

correct polarity.

• Verify proper ground. 

Correct if necessary.

• Check and correct 

wiring.

• Turn power OFF prior 

to repair.

• Integrated control 

module LED display EF 
error code.

• ComfortNet™ thermostat 

“Call for Service” .

EF

• Aux switch open

Aux Alarm 

Fault

EF

• High water level in the 

evaporation coil.

• Check overfow pan and 

service.

• Turn power OFF prior 

to service.

• Furnace fails to operate.

• Integrated control module 

LED display provides d0 
error code.

• ComfortNet™ thermostat 

“Call for Service” icon 
illuminated.

• ComfortNet™ thermostat 

scrolls “Check Furnace” 
message.

d0

• Data not yet on 

network.

NO NET 

DATA

d0

• Furnace does not 

contain any shared data.

• Populate shared data 

set using memory card.

• Turn power OFF prior 

to repair

• Use memory card for 

the specifc model.

• Insert memory card 

BEFORE turning 
power ON. Memory 
card may be removed 
after data is loaded 
and power is turned 
off.

• Error code will be 

cleared once data is 

Содержание DM80VC

Страница 1: ...ollow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and the content of thi...

Страница 2: ...STALLATION 15 FIX 1 LINER TERMINATION 15 FIX 2 CHANGE VENTING ARRANGEMENTS 15 FIX 3 REBUILD THE CROWN 16 FIX 4 RELINING 16 ELECTRICAL CONNECTIONS 16 WIRING HARNESS 17 115 VOLT LINE CONNECTIONS 17 JUNC...

Страница 3: ...EQUENCE OF OPERATION 36 POWER UP 36 HEATING MODE 36 COOLING MODE 38 FAN ONLY MODE 38 OPERATIONAL CHECKS 38 SAFETY CIRCUIT DESCRIPTION 38 INTEGRATED CONTROL MODULE 39 PRIMARY LIMIT 39 AUXILIARY LIMIT 3...

Страница 4: ...in the LOCATION REQUIREMENTS AND CONSIDERATIONS section of this manual This furnace may be used as a construction site heater only if certain conditions are met These conditions are listed in the PRO...

Страница 5: ...ERATURES AND WILL BE VACANT ALL WATER BEARING PIPES SHOULD BE DRAINED THE BUILDING SHOULD BE PROPERLY WINTERIZED AND THE WATER SOURCE CLOSED IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING T...

Страница 6: ...RE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION REPAIR OPERATION OR MAINTENANCE OF THIS PRODUCT WARNING TO PREVENT PERSONAL INJURY OR DEA...

Страница 7: ...ollowing final construction clean up by a qualified person ELECTROSTATIC DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversel...

Страница 8: ...l J Load Cal culations published by the Air Conditioning Contractors of America In the USA this furnace MUST be installed in accordance with the latest edition of theANSI Z223 1 booklet entitled Natio...

Страница 9: ...oximately 1 1 2 larger than the base of the furnace Ensure upflow or horizontal furnaces are not installed directly on carpeting or any other combustible material The only combustible material allowed...

Страница 10: ...EATER SHOULD TAKE PRECEDENCE OVER MINIMUM FIRE PRO TECTION CLEARANCE Agas fired furnace for installation in a residential garage must be installed so that the ignition source and burners are located n...

Страница 11: ...a mise en marche alors que tous les autres appareils raccord s au syst me de ventilation ne sont pas en marche 1 Sceller toutes les ouvertures inutilis es du syst me de ventilation 2 Inspecter le syst...

Страница 12: ...e from the right side of the cabinet When rotating the inducer a chimney transition bottom kit part 0270F01119 is needed for proper alignment of the inducer out let and the vent exit hole in the side...

Страница 13: ...peratures have a direct impact on the suitability of this type of venting In most situations the existing masonry chimneys will require a properly sized metallic liner POSSIBILITY OF PROPERTY DAMAGE P...

Страница 14: ...he lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner Asmall amount of soot may be considered acceptable provided the installer vacuums it away If ruste...

Страница 15: ...gh PVC pipe Next use a flashlight and small mirror to sight up the liner B vent must be supported so as to not come into direct contact with the chimney walls or tile liner If it is not it can probabl...

Страница 16: ...A B149 2 latest editions and amendments To install the liner read and follow the liner manufacturer s in structions and your local codes Excess liner length should be pulled out of the chimney and cut...

Страница 17: ...configured for a right side electrical connection To make electrical connections through the opposite side of the furnace the junction box must be relocated to the left side prior to making electrical...

Страница 18: ...olt wiring NOTE For single stage cooling applications a jumper may be located between Y1 and Y2 at the furnace control in order to achieve the desired single stage cooling airflow Use of ramp ing prof...

Страница 19: ...HUM TRIM ENABLE Move to the ON position to enable dehumidification ON OFF S5 FOSSIL FUEL APPLICATIONS This furnace can be used in conjunction with a heat pump in a fossil fuel application A fossil fue...

Страница 20: ...NEUTRAL HUM OUT HUM IN 24VOLT HUMIDIFIER A 24 volt humidifier can be powered by feeding one of the HUM terminals with a field installed wire from the R terminal or by connecting to the NO side of the...

Страница 21: ...This unit is configured for natural gas The appropriate manufacturer s propane gas conversion kit must be applied for propane gas installations If converting to LP gas it is recommended that an LPLP0...

Страница 22: ...ough the left side of the furnace the installer must supply the following fittings starting from the gas valve 90 degree elbow Straight pipe to reach the exterior of the furnace A ground joint union d...

Страница 23: ...430 830 1 300 2 100 830 1 900 175 170 400 780 1 200 1 900 770 1 700 200 160 380 730 1 100 1 800 720 1 500 Sizing Between First and Second Stage Regulator Maxim um Propane Capacities listed are based o...

Страница 24: ...much external static pressure will result in insufficient air that can cause excessive temperature rise This can cause limit switch tripping and heat exchanger failure To determine total external duct...

Страница 25: ...used filters may also be centrally located 1 use 2 16X 25filters and two side returns or 20X 25filter on bottomreturn if furnace is connected to a cooling unit over 4tons nominal capacity Consider ins...

Страница 26: ...the setting Set the heat anticipator setting to 0 7 amps Follow the thermostat manufacturer s instructions on how to adjust the heat anticipa tor setting FURNACEOPERATION Purge gas lines of air prior...

Страница 27: ...apacity 4 The display will continue to flash Ft until high capacity 100 is achieved Once achieved the display will show Ft without flashing A 5 minute timer will be started to al low sufficient opport...

Страница 28: ...ecessary ad justments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug befo...

Страница 29: ...PT hose barb fitting from the outlet pressure tap Replace the outlet pressure tap plug and seal with a high quality thread sealer b White Rodgers valve Turn outlet pressure test screw in to seal press...

Страница 30: ...of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a two cubic foot dial divide the number of seconds recorded in step 2 by two 4 Calculate the furnace input in BT...

Страница 31: ...or other devices may require specific air flows consult installa tion instructions of those devices for requirements 3 Knowing the furnace model locate the high stage cooling air flow charts in the S...

Страница 32: ...F DELAY TIMINGS The integrated control module provides a selectable heat off delay function The heat off delay period may be set to 90 120 150 180 seconds using the DIP switches or jumper provided on...

Страница 33: ...anual for the airflow delivered during cooling or heat pump heating In continuous fan mode the CTK0 thermostat provides the airflow demand The thermostat may be configured for a low medium or high con...

Страница 34: ...le Single Stage AC ComfortNet G W1 W2 Y1 Y2 O 1 2 R C 4 Position Connectors from CTK0 Thermostat Kit System Wiring between Furnace and Non Communicating CompatibleSingleStageAirConditioner NOTE When u...

Страница 35: ...heat demand Humidity Fan Speed 1 2 3 4 Select Humidity Fan Speed this option is enabled when Humidity Setting of IND is selected 1 25 2 50 3 75 4 100 of maximum airflow SET UP Submenu Item Indication...

Страница 36: ...in 2 increments default is 0 Selects the airflow trim amount for the non communicating compatible single stage AC unit Cool Airflow Profile CL PRFL A B C or D default is A Selects the airflow profile...

Страница 37: ...nications Failure 2 Flashes Out of box reset Green Receive LED Off Nopower Communications error 1 Steady Flash No network found Rapid Flashing Normal network traffc On Solid Data 1 Data 2 miss wire Po...

Страница 38: ...thermostat contacts open completing the call for cool Outdoor fan and compressor are de energized Circulator blower continues running during a cool off delay period The OFF delay time and airflow leve...

Страница 39: ...cable to both installed and uninstalled ungrounded furnaces 1 Disconnect all power to the furnace Do not touch the integrated control module or any wire connected to the control prior to discharging y...

Страница 40: ...r flame and flame signal Drainage system Check for blockage and or leakage Check hose connections at and internal to furnace Wiring Check electrical connections for tightness and or corrosion Check wi...

Страница 41: ...hanger flue passageways should be inspected at the beginning of each heating season BEFORE LEAVING AN INSTALLATION Cycle the furnace with the thermostat at least three times Verify cooling and fan onl...

Страница 42: ...for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message E0 Furnace lockout due to an excessive number of ignition retries 3 total LOCKOUT E0 Failure to establish flame Cause m...

Страница 43: ...and ductwork for blockage Clean or remove filters obstruction Check circulator blower speed and performance Correct speed or replace blower motor if necessary Check burners for proper alignment Check...

Страница 44: ...d improperly Blocked fue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch set point or malfunctioning switch contacts Loose or improperly connected wir...

Страница 45: ...ntrol module has lost communications with circulator blower motor MOTOR COMM b1 Loose wiring connection at circulator motor control leads Failed circulator blower motor Failed integrated control modul...

Страница 46: ...t scrolls Check Furnace message b7 MOTOR PARAMS b7 Furnace operates at reduced performance or Integrated control module LED display provides b9 error code b9 LOW ID AIRFLOW B9 Blocked filters Restrict...

Страница 47: ...D 115 VAC POLARITY DATANOT YET ON NETWORK INVALID MEMORYCARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMMUNICATION ERROR BLOWER HP MIS MATCH BLOWER MOTOR OPERATING IN POWER TEMPERATURE OR SPEED LIMIT BLO...

Страница 48: ...ff Delay Short Run 30s ec 50 DC80VC0805C DM 80VC0803B DM 80VC0804C DM 80VC0805C Speed Selection Dip Switches C o o l Selec tio n Switc hes A djus t Selec tio n Switches P ro file Selec tio n Switc hes...

Страница 49: ...dd 5 Off Off Minus 5 On Off Add 10 Off On Minus 10 On On A Off Off B On Off C Off On D On On A Off Off B On Off C Off On D On On Disabled Off Enabled On Disabled Off Enabled On 25 Off Off 50 On Off 75...

Страница 50: ...1800 C D 60 sec 100 7 5 min 82 60 sec 100 To Set Airflow 1 Select model and desired High Stage CoolingAirflow Determine the corresponding tap A B C or D Set dip switches S3 1 and S3 2 to the appropria...

Страница 51: ...51 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 52: ...warranty protection except that failure by California and Quebec residents to register their product does not diminish their warranty rights For Product Registration please register by following this...

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