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20

Accessories Wiring

If it is necessary for the installer to supply additional line volt-
age wiring to the inside of the furnace, the wiring must conform
to all local codes, and have a minimum temperature rating of
105°C.  All line voltage wire splices must be made inside the
furnace junction box.

The integrated control module single humidifier terminal (HUM)
is  energized with 115 volts whenever the induced draft blower
is energized.  This terminal can also be used to provide 115 volt
power to a humidifier transformer. The remaining primary trans-
former wire would be connected to the Line N on the control
board.The integrated control module electronic air cleaner
terminal (EAC) is energized with 115 volts whenever the circu-
lator blower is energized.

In addition, the control is equipped with a dedicated humidifica-
tion relay which is available through ¼ inch terminals HUM-IN
and HUM-OUT.  Similar to the HUM terminal, when utilizing
legacy connections, this relay will be closed during normal
heating operation.  HUM IN must be powered with the desired
voltage (24 vac from the R terminal or 115 vac from L1 terminal).
The internal relay will close during a call for heat.  Also, the
control can provide additional humidification features when wired
to a communicating thermostat (1, 2, R, C connections).  If the
communicating thermostat is not capable of providing a hu-
midification call, this dedicated relay will function exactly as
mentioned above with a legacy setup.  If the communicating
thermostat is capable of providing a humidification call the user
is now provided with 3 modes of operations which can be se-
lected within the thermostat user menu.

1. ON: Humidifier is turned on with a heat demand.

2. OFF: Humidifier remains off (relay never closes).

3. IND: Humidifier will cycle with humidification demand,

independent of heat demand.  This mode allows the user
to select one of 4 fan speeds (25, 50, 75, and 100%).

NEUTRAL

HU

M

-OU

T

HUM-

IN

24 V

OLT

 H

UMIDIFIER

A 24 volt humidifier can be powered by feeding one of the HUM
terminals with a field installed wire from the R terminal or by
connecting to the NO side of the low fire pressure switch.

A

UXILIARY

 A

LARM

 S

WITCH

The control is equipped with a 24VAC Auxiliary Alarm Input (12
inch purple wire attached to pin 6 of 15 pin connector) which
can be utilized with communicating mode setups (typically used
for condensate switch wiring but could be used with compat-
ible C0

2

 sensors or Fire Alarms).

Legacy mode use

In a legacy system (Non-communicating), this auxiliary alarm
input is not operational.  Any auxiliary alarm switch must be
used to interrupt Y1 signal either to IFC or to UC.

Communication mode use

This feature can be activated or deactivated through the ther-
mostat user menus. By default, an AUX switch is normally
closed and opens when the water level in the evaporator coil
base pan reaches a particular level. The control will respond by
turning off the outdoor compressor and display the proper fault
codes. If the AUX switch is detected closed for 30 seconds,
normal operation resumes and error messages are no longer
displayed.  Installer must wire control voltage (24VAC) to AUX
switch to ensure the Auxiliary Alarm Input has 24VAC during
normal operation.

G

AS

 S

UPPLY

 

AND

 P

IPING

The furnace rating plate includes the approved furnace gas in-
put rating and gas types.  The furnace must be equipped to
operate on the type of gas applied.  This includes any conver-
sion kits required for alternate fuels and/or high altitude.

CAUTION

T

O

 

PREVENT

 

UNRELIABLE

 

OPERATION

 

OR

 

EQUIPMENT

 

DAMAGE

THE

 

INLET

 

GAS

 

SUPPLY

 

PRESSURE

 

MUST

 

BE

 

AS

 

SPECIFIED

 

ON

 

THE

 

UNIT

 

RATING

 

PLATE

 

WITH

 

ALL

 

OTHER

 

HOUSEHOLD

 

GAS

 

FIRED

 

APPLIANCES

 

OPERATING

.

Inlet gas supply pressures must be maintained within the ranges
specified in the following table.  The supply pressure must be
constant and available with all other household gas fired appli-
ances operating.  The minimum gas supply pressure must be
maintained to prevent unreliable ignition.  The maximum must
not be exceeded to prevent unit overfiring.

Содержание DM80VC

Страница 1: ...ollow them The precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and the content of thi...

Страница 2: ...STALLATION 15 FIX 1 LINER TERMINATION 15 FIX 2 CHANGE VENTING ARRANGEMENTS 15 FIX 3 REBUILD THE CROWN 16 FIX 4 RELINING 16 ELECTRICAL CONNECTIONS 16 WIRING HARNESS 17 115 VOLT LINE CONNECTIONS 17 JUNC...

Страница 3: ...EQUENCE OF OPERATION 36 POWER UP 36 HEATING MODE 36 COOLING MODE 38 FAN ONLY MODE 38 OPERATIONAL CHECKS 38 SAFETY CIRCUIT DESCRIPTION 38 INTEGRATED CONTROL MODULE 39 PRIMARY LIMIT 39 AUXILIARY LIMIT 3...

Страница 4: ...in the LOCATION REQUIREMENTS AND CONSIDERATIONS section of this manual This furnace may be used as a construction site heater only if certain conditions are met These conditions are listed in the PRO...

Страница 5: ...ERATURES AND WILL BE VACANT ALL WATER BEARING PIPES SHOULD BE DRAINED THE BUILDING SHOULD BE PROPERLY WINTERIZED AND THE WATER SOURCE CLOSED IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING T...

Страница 6: ...RE EXPLOSION SMOKE SOOT CONDENSATION ELECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM IMPROPER INSTALLATION REPAIR OPERATION OR MAINTENANCE OF THIS PRODUCT WARNING TO PREVENT PERSONAL INJURY OR DEA...

Страница 7: ...ollowing final construction clean up by a qualified person ELECTROSTATIC DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversel...

Страница 8: ...l J Load Cal culations published by the Air Conditioning Contractors of America In the USA this furnace MUST be installed in accordance with the latest edition of theANSI Z223 1 booklet entitled Natio...

Страница 9: ...oximately 1 1 2 larger than the base of the furnace Ensure upflow or horizontal furnaces are not installed directly on carpeting or any other combustible material The only combustible material allowed...

Страница 10: ...EATER SHOULD TAKE PRECEDENCE OVER MINIMUM FIRE PRO TECTION CLEARANCE Agas fired furnace for installation in a residential garage must be installed so that the ignition source and burners are located n...

Страница 11: ...a mise en marche alors que tous les autres appareils raccord s au syst me de ventilation ne sont pas en marche 1 Sceller toutes les ouvertures inutilis es du syst me de ventilation 2 Inspecter le syst...

Страница 12: ...e from the right side of the cabinet When rotating the inducer a chimney transition bottom kit part 0270F01119 is needed for proper alignment of the inducer out let and the vent exit hole in the side...

Страница 13: ...peratures have a direct impact on the suitability of this type of venting In most situations the existing masonry chimneys will require a properly sized metallic liner POSSIBILITY OF PROPERTY DAMAGE P...

Страница 14: ...he lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner Asmall amount of soot may be considered acceptable provided the installer vacuums it away If ruste...

Страница 15: ...gh PVC pipe Next use a flashlight and small mirror to sight up the liner B vent must be supported so as to not come into direct contact with the chimney walls or tile liner If it is not it can probabl...

Страница 16: ...A B149 2 latest editions and amendments To install the liner read and follow the liner manufacturer s in structions and your local codes Excess liner length should be pulled out of the chimney and cut...

Страница 17: ...configured for a right side electrical connection To make electrical connections through the opposite side of the furnace the junction box must be relocated to the left side prior to making electrical...

Страница 18: ...olt wiring NOTE For single stage cooling applications a jumper may be located between Y1 and Y2 at the furnace control in order to achieve the desired single stage cooling airflow Use of ramp ing prof...

Страница 19: ...HUM TRIM ENABLE Move to the ON position to enable dehumidification ON OFF S5 FOSSIL FUEL APPLICATIONS This furnace can be used in conjunction with a heat pump in a fossil fuel application A fossil fue...

Страница 20: ...NEUTRAL HUM OUT HUM IN 24VOLT HUMIDIFIER A 24 volt humidifier can be powered by feeding one of the HUM terminals with a field installed wire from the R terminal or by connecting to the NO side of the...

Страница 21: ...This unit is configured for natural gas The appropriate manufacturer s propane gas conversion kit must be applied for propane gas installations If converting to LP gas it is recommended that an LPLP0...

Страница 22: ...ough the left side of the furnace the installer must supply the following fittings starting from the gas valve 90 degree elbow Straight pipe to reach the exterior of the furnace A ground joint union d...

Страница 23: ...430 830 1 300 2 100 830 1 900 175 170 400 780 1 200 1 900 770 1 700 200 160 380 730 1 100 1 800 720 1 500 Sizing Between First and Second Stage Regulator Maxim um Propane Capacities listed are based o...

Страница 24: ...much external static pressure will result in insufficient air that can cause excessive temperature rise This can cause limit switch tripping and heat exchanger failure To determine total external duct...

Страница 25: ...used filters may also be centrally located 1 use 2 16X 25filters and two side returns or 20X 25filter on bottomreturn if furnace is connected to a cooling unit over 4tons nominal capacity Consider ins...

Страница 26: ...the setting Set the heat anticipator setting to 0 7 amps Follow the thermostat manufacturer s instructions on how to adjust the heat anticipa tor setting FURNACEOPERATION Purge gas lines of air prior...

Страница 27: ...apacity 4 The display will continue to flash Ft until high capacity 100 is achieved Once achieved the display will show Ft without flashing A 5 minute timer will be started to al low sufficient opport...

Страница 28: ...ecessary ad justments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF gas to furnace at the manual shutoff valve and disconnect manometer Reinstall plug befo...

Страница 29: ...PT hose barb fitting from the outlet pressure tap Replace the outlet pressure tap plug and seal with a high quality thread sealer b White Rodgers valve Turn outlet pressure test screw in to seal press...

Страница 30: ...of seconds per cubic foot sec ft3 of gas being delivered to the furnace If the dial is a two cubic foot dial divide the number of seconds recorded in step 2 by two 4 Calculate the furnace input in BT...

Страница 31: ...or other devices may require specific air flows consult installa tion instructions of those devices for requirements 3 Knowing the furnace model locate the high stage cooling air flow charts in the S...

Страница 32: ...F DELAY TIMINGS The integrated control module provides a selectable heat off delay function The heat off delay period may be set to 90 120 150 180 seconds using the DIP switches or jumper provided on...

Страница 33: ...anual for the airflow delivered during cooling or heat pump heating In continuous fan mode the CTK0 thermostat provides the airflow demand The thermostat may be configured for a low medium or high con...

Страница 34: ...le Single Stage AC ComfortNet G W1 W2 Y1 Y2 O 1 2 R C 4 Position Connectors from CTK0 Thermostat Kit System Wiring between Furnace and Non Communicating CompatibleSingleStageAirConditioner NOTE When u...

Страница 35: ...heat demand Humidity Fan Speed 1 2 3 4 Select Humidity Fan Speed this option is enabled when Humidity Setting of IND is selected 1 25 2 50 3 75 4 100 of maximum airflow SET UP Submenu Item Indication...

Страница 36: ...in 2 increments default is 0 Selects the airflow trim amount for the non communicating compatible single stage AC unit Cool Airflow Profile CL PRFL A B C or D default is A Selects the airflow profile...

Страница 37: ...nications Failure 2 Flashes Out of box reset Green Receive LED Off Nopower Communications error 1 Steady Flash No network found Rapid Flashing Normal network traffc On Solid Data 1 Data 2 miss wire Po...

Страница 38: ...thermostat contacts open completing the call for cool Outdoor fan and compressor are de energized Circulator blower continues running during a cool off delay period The OFF delay time and airflow leve...

Страница 39: ...cable to both installed and uninstalled ungrounded furnaces 1 Disconnect all power to the furnace Do not touch the integrated control module or any wire connected to the control prior to discharging y...

Страница 40: ...r flame and flame signal Drainage system Check for blockage and or leakage Check hose connections at and internal to furnace Wiring Check electrical connections for tightness and or corrosion Check wi...

Страница 41: ...hanger flue passageways should be inspected at the beginning of each heating season BEFORE LEAVING AN INSTALLATION Cycle the furnace with the thermostat at least three times Verify cooling and fan onl...

Страница 42: ...for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message E0 Furnace lockout due to an excessive number of ignition retries 3 total LOCKOUT E0 Failure to establish flame Cause m...

Страница 43: ...and ductwork for blockage Clean or remove filters obstruction Check circulator blower speed and performance Correct speed or replace blower motor if necessary Check burners for proper alignment Check...

Страница 44: ...d improperly Blocked fue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch set point or malfunctioning switch contacts Loose or improperly connected wir...

Страница 45: ...ntrol module has lost communications with circulator blower motor MOTOR COMM b1 Loose wiring connection at circulator motor control leads Failed circulator blower motor Failed integrated control modul...

Страница 46: ...t scrolls Check Furnace message b7 MOTOR PARAMS b7 Furnace operates at reduced performance or Integrated control module LED display provides b9 error code b9 LOW ID AIRFLOW B9 Blocked filters Restrict...

Страница 47: ...D 115 VAC POLARITY DATANOT YET ON NETWORK INVALID MEMORYCARD DATA BLOWER MOTOR NOT RUNNING BLOWER COMMUNICATION ERROR BLOWER HP MIS MATCH BLOWER MOTOR OPERATING IN POWER TEMPERATURE OR SPEED LIMIT BLO...

Страница 48: ...ff Delay Short Run 30s ec 50 DC80VC0805C DM 80VC0803B DM 80VC0804C DM 80VC0805C Speed Selection Dip Switches C o o l Selec tio n Switc hes A djus t Selec tio n Switches P ro file Selec tio n Switc hes...

Страница 49: ...dd 5 Off Off Minus 5 On Off Add 10 Off On Minus 10 On On A Off Off B On Off C Off On D On On A Off Off B On Off C Off On D On On Disabled Off Enabled On Disabled Off Enabled On 25 Off Off 50 On Off 75...

Страница 50: ...1800 C D 60 sec 100 7 5 min 82 60 sec 100 To Set Airflow 1 Select model and desired High Stage CoolingAirflow Determine the corresponding tap A B C or D Set dip switches S3 1 and S3 2 to the appropria...

Страница 51: ...51 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 52: ...warranty protection except that failure by California and Quebec residents to register their product does not diminish their warranty rights For Product Registration please register by following this...

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