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3 General safety precautions

Installation and operation manual

6

EHYKOMB33A

Daikin Altherma hybrid heat pump – gas boiler module

4P353067-1K – 2020.10

fulfilled  automatically  and  there  are  no  other  conditions  for  the
equipment  installation  room.  This  method  of  operation  applies
exclusively.

▪ Store  flammable  fluids  and  materials  at  least  1  meter  away  from

the gas boiler.

▪ This gas boiler is NOT designed for room air dependent operation.

Do NOT install the unit in the following places:

▪ In potentially explosive atmospheres.

▪ In  places  where  there  is  machinery  that  emits  electromagnetic

waves.  Electromagnetic  waves  may  disturb  the  control  system,
and cause malfunction of the equipment.

▪ In  places  where  there  is  a  risk  of  fire  due  to  the  leakage  of

flammable  gases  (example:  thinner  or  gasoline),  carbon  fibre,
ignitable dust.

▪ In  places  where  corrosive  gas  (example:  sulphurous  acid  gas)  is

produced. Corrosion of copper pipes or soldered parts may cause
the refrigerant to leak.

▪ In bathrooms.

▪ In places where frost is possible. The ambient temperature around

the gas boiler should be >5°C.

▪ In places where frost is possible. The ambient temperature around

the indoor unit should be >5°C.

3.2.3

Water

If applicable. See the installation manual or installer reference guide
of your application for more information.

NOTICE

Make  sure  water  quality  complies  with  EU  directive
98/83 EC.

Avoid  damages  caused  by  deposits  and  corrosion.  To  prevent
corrosion products and deposits, observe the applicable regulations
of technology.

Measures  for  desalination,  softening  or  hardness  stabilization  are
necessary  if  the  filling  and  top-up  water  have  a  high  total  hardness
(>3  mmol/l–sum  of  the  calcium  and  magnesium  concentrations,
calculated as calcium carbonate).

Using filling water and top-up water which does NOT meet the stated
quality  requirements  can  cause  a  considerably  reduced  service  life
of  the  equipment.  The  responsibility  for  this  is  entirely  that  of  the
user.

3.2.4

Electrical

DANGER: RISK OF ELECTROCUTION

▪ Turn OFF all power supply before removing the switch

box  cover,  connecting  electrical  wiring  or  touching
electrical parts.

▪ Disconnect the power supply for more than 10 minutes,

and measure the voltage at the terminals of main circuit
capacitors  or  electrical  components  before  servicing.
The  voltage  MUST  be  less  than  50  V  DC  before  you
can touch electrical components. For the location of the
terminals, see the wiring diagram.

▪ Do NOT touch electrical components with wet hands.

▪ Do  NOT  leave  the  unit  unattended  when  the  service

cover is removed.

WARNING

If  NOT  factory  installed,  a  main  switch  or  other  means  for
disconnection,  having  a  contact  separation  in  all  poles
providing  full  disconnection  under  overvoltage  category  III
condition, MUST be installed in the fixed wiring.

WARNING

▪ ONLY use copper wires.

▪ Make sure the field wiring complies with the applicable

legislation.

▪ All field wiring MUST be performed in accordance with

the wiring diagram supplied with the product.

▪ NEVER  squeeze  bundled  cables  and  make  sure  they

do  NOT  come  in  contact  with  the  piping  and  sharp
edges. Make sure no external pressure is applied to the
terminal connections.

▪ Make sure to install earth wiring. Do NOT earth the unit

to  a  utility  pipe,  surge  absorber,  or  telephone  earth.
Incomplete earth may cause electrical shock.

▪ Make  sure  to  use  a  dedicated  power  circuit.  NEVER

use a power supply shared by another appliance.

▪ Make  sure  to  install  the  required  fuses  or  circuit

breakers.

▪ Make sure to install an earth leakage protector. Failure

to do so may cause electrical shock or fire.

▪ When installing the earth leakage protector, make sure

it  is  compatible  with  the  inverter  (resistant  to  high
frequency electric noise) to avoid unnecessary opening
of the earth leakage protector.

CAUTION

▪ When  connecting  the  power  supply:  connect  the  earth

cable  first,  before  making  the  current-carrying
connections.

▪ When  disconnecting  the  power  supply:  disconnect  the

current-carrying cables first, before separating the earth
connection.

▪ The length of the conductors between the power supply

stress  relief  and  the  terminal  block  itself  must  be  as
such that the current-carrying wires are tautened before
the  earth  wire  is  in  case  the  power  supply  is  pulled
loose from the stress relief.

NOTICE

Precautions when laying power wiring:

▪ Do  NOT  connect  wiring  of  different  thicknesses  to  the

power  terminal  block  (slack  in  the  power  wiring  may
cause abnormal heat).

▪ When  connecting  wiring  which  is  the  same  thickness,

do as shown in the figure above.

▪ For wiring, use the designated power wire and connect

firmly,  then  secure  to  prevent  outside  pressure  being
exerted on the terminal board.

▪ Use  an  appropriate  screwdriver  for  tightening  the

terminal  screws.  A  screwdriver  with  a  small  head  will
damage  the  head  and  make  proper  tightening
impossible.

▪ Over-tightening the terminal screws may break them.

Install  power  cables  at  least  1  m  away  from  televisions  or  radios  to
prevent  interference.  Depending  on  the  radio  waves,  a  distance  of
1 m may not be sufficient.

Содержание Altherma EHYKOMB33AA

Страница 1: ...Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module English Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module EHYKOMB33AA...

Страница 2: ...u e jsou vyu v ny v souladu s na imi pokyny odpov daj n sleduj c m norm m nebo normativn m dokument m u skladu sa slijede im standardom ima ili drugim normativnim dokumentom ima uz uvjet da se oni kor...

Страница 3: ...management kit 22 7 7 11 Flues in voids 22 7 7 12 Flue gas materials C63 available on the market 22 7 7 13 About securing the flue system 23 7 8 Finishing the gas boiler installation 24 7 8 1 To clos...

Страница 4: ...http www daikineurope com support and manuals product information Addendum book for optional equipment Additional info about how to install optional equipment Format Paper in the box of the indoor un...

Страница 5: ...the system WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with them Possible risk suffocation WARNING Provide adequate measures to prevent that t...

Страница 6: ...e wiring diagram Do NOT touch electrical components with wet hands Do NOT leave the unit unattended when the service cover is removed WARNING If NOT factory installed a main switch or other means for...

Страница 7: ...or unauthorized modifications to the appliance flue or associated components and systems could invalidate the warranty The manufacturer accepts no liability arising from any such actions excluding sta...

Страница 8: ...ler Before unpacking move the gas boiler as close as possible to its installation position 1 2 WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with...

Страница 9: ...rotect the piping and valves of the gas boiler For installation instructions see the installation manual of the cover plate Gas conversion kit G25 EKPS076227 Kit for the conversion of the gas boiler f...

Страница 10: ...EKFGP4810 Elbow PP ALU 80 125 90 EKFGP4820 Inspection elbow Plus PP ALU 80 125 90 EPDM EKFGP6864 Roof Terminal PP GLV 80 125 AR300 RAL 9011 EKFGT6300 Weather slate steep Pb GLV 80 125 18 22 EKFGT6301...

Страница 11: ...1 Chimney connection 60 10 air intake Dn 80 C83 EKFGV1102 Connection set 60 10 60 Flue Air intake Dn 80 C53 EKFGW4001 Extension P BM Air 80 500 EKFGW4002 Extension P BM Air 80 1000 EKFGW4004 Extension...

Страница 12: ...ting the gas boiler INFORMATION Removing the top plate of the indoor unit makes it easier to install the gas boiler 7 2 1 To install the gas boiler 1 Lift the unit from the package 36kg 2 Remove the t...

Страница 13: ...e powering up the boiler See illustration below NOT placing or filling up the condensate trap may cause flue gases to come into the installation room and can lead to dangerous situations In order to p...

Страница 14: ...ade to prevent freezing The pipe should be run internally as far as possible before going to the outside The pipe diameter should be increased to a minimum inner diameter of 30 mm typically outer diam...

Страница 15: ...let space heating NOTICE Make sure that the straight brass fitting connections are tightened thoroughly to prevent leakage Maximum torque is 30 N m To fill the domestic water circuit of the gas boiler...

Страница 16: ...noid coil is outside the gas boiler switch box 6 Route the communication cable from the gas boiler to the indoor unit as in figure below 7 Open the switch box cover of the indoor unit 8 Plug the indoo...

Страница 17: ...take take into account the serviceability of the indoor unit When the gas exhaust air intake goes backwards over the indoor unit the expansion vessel cannot be accessed and if necessary will have to b...

Страница 18: ...Equivalent length for concentric installation 60 100 Length m Bend 90 1 5 Bend 45 1 Equivalent length for dual pipe installation Length m R D 1 Bend 90 2 m Bend 45 1 m R D 0 5 Elbow 90 4 m Elbow 45 2...

Страница 19: ...CE approval Do NOT mix flue materials from different suppliers C83 Joint air supply and flue gas discharge duct CLV system Discharging into different pressure zones Only as twin pipe system C93 Air su...

Страница 20: ...units Minimum 2 130 3 150 4 180 5 200 6 220 7 230 8 250 9 270 10 280 11 290 12 300 Special remark regarding C43 See the table below for the minimum diameters of the combined gas exhaust air intake sy...

Страница 21: ...g a boundary it is recommended that an anti plume kit be fitted T T1 T2 Terminals adjacent to windows or openings on pitched and flat roofs The flue should NOT penetrate this area 2000 600 NOTICE The...

Страница 22: ...the manufacturer s instructions regarding maximum length of the flue system the appropriate flue material correct jointing methods and the maximum distance between flue support Make sure that all join...

Страница 23: ...be secured to a solid structure The flue system should have a continuous fall back to the boiler 1 5 3 Wall terminals MUST be installed levelled Only use accompanying brackets Every elbow MUST be sec...

Страница 24: ...067 1K 2020 10 1000 m m 2000 mm 1000 mm 250 mm 250 mm 250 m m 250 mm 3 50 mm m 1000 m m 1000 m m 500 mm a b a Second clamp after the second elbow b First clamp after the second elbow 7 8 Finishing the...

Страница 25: ...cate that the power is ON In this mode the pressure in the space heating installation will also be displayed on the main display bar Domestic hot water comfort function Not applicable for Switzerland...

Страница 26: ...meters 1 Press simultaneously on and until appears on the main and the service display 2 Use the and buttons to set service code on the main display 3 Press the button to set the parameter on the serv...

Страница 27: ...nging this setting has no effect on the operation of the unit Step modulation 0 1 1 0 OFF during space heating operation 1 ON during space heating operation It is recommended not to modify this settin...

Страница 28: ...rning is increased slowly and is reduced as soon as the supply temperature is reached Frost protection function The boiler is equipped with an internal frost protection function that automatically ope...

Страница 29: ...correct readings It is recommended to wait at least 30 minutes 5 Switch on the gas boiler with the button and create a space heating demand 6 Select High setting by simultaneously pressing and twice C...

Страница 30: ...he heating and the hot water supply can operate independently but not simultaneously The gas boiler has an electronic boiler controller which does the following when heating or hot water supply is req...

Страница 31: ...are controlled by the gas boiler controller so that the domestic hot water temperature reaches the domestic hot water temperature setting The domestic hot water supply temperature must be set on the...

Страница 32: ...r ON at minimum power and Burner ON maximum space heating power setting and 1 Burner ON maximum domestic hot water setting and 2 Stop test program and Actual situation NOTICE If an 81 04 error occurs...

Страница 33: ...emove the pipe downwards by turning the pipe alternately clockwise and counterclockwise 9 Lift the condensate drain pan on the left hand side from the connection to the condensate trap 10 Turn it to t...

Страница 34: ...ews plus serrated lock washers 3 Tighten the socket head screws equally hand tight by turning the hex key clockwise 4 Fit the gas connection below the gas valve 5 Fit the connector to the fan and the...

Страница 35: ...ulty Check the cabling Check the spark plug cap Replace the ignition unit Gas air adjustment NOT correctly set Check the adjustment See To check the CO setting 429 Fan faulty Check the wiring Check th...

Страница 36: ...l min is recommended Increase the domestic hot water setpoint on the domestic hot water homepage of the user interface 12 4 Solving problems based on error codes If the unit runs into a problem the us...

Страница 37: ...xplaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

Страница 38: ...ponents 14 1 1 Components Gas boiler i j c q d o g h n m p s e a f t b r l k a Gas valve b Boiler control panel c Sensor S1 d Sensor S2 e Fan f Flow sensor g Space heating pressure sensor h Mains lead...

Страница 39: ...Main power supply 2 L BRN 4 N BLU X3 Power supply fan 230 V X5 Boiler communication cable X7 Sensor connection 14 3 Technical specifications 14 3 1 Technical specifications Gas boiler General EHYKOMB3...

Страница 40: ...cuit 3 bar Maximum space heating water temperature 90 bar Nominal load upper value Qn Hs 8 4 36 3 kW Nominal load lower value Qn Hi 7 6 32 7 kW Output at 80 60 C Pn 7 4 32 0 kW Nominal output 8 3 32 0...

Страница 41: ...G25 20 25 mbar G31 37 mbar United Kingdom GB II2H3P G20 20 mbar G31 37 mbar Greece GR II2H3P G20 20 mbar G31 37 mbar Croatia HR II2H3P G20 20 mbar G31 37 mbar Hungary HU I2H G20 25 mbar Ireland IE II2...

Страница 42: ...ned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST C...

Страница 43: ...ng co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AN...

Страница 44: ...88454708 4P353067 1K 2020 10 Copyright 2013 Daikin Verantwortung f r Energie und Umwelt...

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