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11 Maintenance and service

Installation and operation manual

34

EHYKOMB33A

Daikin Altherma hybrid heat pump – gas boiler module

4P353067-1K – 2020.10

12

Remove  the  connector  from  the  fan  and  the  ignition  unit  from
the gas valve.

13

Unscrew the coupling below the gas valve.

14

Unscrew  the  socket  head  screws  from  the  front  cover  and
remove the socket complete with gas valve and fan to the front.

NOTICE

Make sure that the burner, insulation plate, gas valve, gas
supply and fan do NOT get damaged.

11.3

To clean the inside of the gas
boiler

1

Clean  the  heat  exchanger  from  top  to  bottom  with  a  plastic
brush or compressed air.

2

Clean the underside of the heat exchanger.

3

Clean the condensate drain pan with water.

4

Clean the condensate trap with water.

11.4

To assemble the gas boiler

CAUTION

▪ During  maintenance,  the  front  plate  seal  MUST  be

replaced.

▪ When  assembling,  check  the  other  seals  for  damage,

such as hardening, (hairline) fracture and discoloration.

▪ If  necessary,  place  a  new  seal  and  check  the  correct

positioning.

▪ If  retarders  are  not  or  incorrectly  fitted,  it  may  lead  to

serious damage.

1

Check the correct position of the seal around the front cover.

2

Place  the  front  cover  on  the  heat  exchanger  and  secure  by
using the socket head screws plus serrated lock washers.

3

Tighten  the  socket  head  screws  equally  hand-tight  by  turning
the hex key clockwise.

4

Fit the gas connection below the gas valve.

5

Fit  the  connector  to  the  fan  and  the  ignition  unit  to  the  gas
valve.

6

Fit  the  condensate  drain  by  sliding  on  the  exchanger  outlet
stump  with  the  condensate  trap  connection  still  in  front  of  the
base tray.

a

a

Base tray

7

Turn  the  condensate  drain  to  the  left  and  push  it  downwards
into  the  condensate  trap  connection.  Make  sure  in  doing  this
that the back of the condensate drain pan comes to rest on the
lug of the back of the base tray.

8

Fill  the  condensate  trap  with  water  and  fit  it  to  the  connection
below the condensate drain pan.

9

Slide  the  flue  pipe,  turning  it  counterclockwise,  with  the  top
around the flue adapter into the top cover.

10

Insert the bottom into the condensate drain pan and tighten the
coupling nut clockwise.

11

Open the gas tap and check the gas connections below the gas
valve and on the mounting bracket for leakage.

12

Check the space heating and the water pipes for leakages.

13

Turn on the main power supply.

14

Turn on the appliance by pushing the   button.

15

Check the front cover, the fan connection on the front cover and
the flue pipe components for leakage.

16

Check the gas/air adjustment.

17

Fit the casing, tighten the 2 screws on the left and right side of
the display.

18

Close the display cover.

19

Check the heating and hot water supply.

Содержание Altherma EHYKOMB33AA

Страница 1: ...Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module English Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module EHYKOMB33AA...

Страница 2: ...u e jsou vyu v ny v souladu s na imi pokyny odpov daj n sleduj c m norm m nebo normativn m dokument m u skladu sa slijede im standardom ima ili drugim normativnim dokumentom ima uz uvjet da se oni kor...

Страница 3: ...management kit 22 7 7 11 Flues in voids 22 7 7 12 Flue gas materials C63 available on the market 22 7 7 13 About securing the flue system 23 7 8 Finishing the gas boiler installation 24 7 8 1 To clos...

Страница 4: ...http www daikineurope com support and manuals product information Addendum book for optional equipment Additional info about how to install optional equipment Format Paper in the box of the indoor un...

Страница 5: ...the system WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with them Possible risk suffocation WARNING Provide adequate measures to prevent that t...

Страница 6: ...e wiring diagram Do NOT touch electrical components with wet hands Do NOT leave the unit unattended when the service cover is removed WARNING If NOT factory installed a main switch or other means for...

Страница 7: ...or unauthorized modifications to the appliance flue or associated components and systems could invalidate the warranty The manufacturer accepts no liability arising from any such actions excluding sta...

Страница 8: ...ler Before unpacking move the gas boiler as close as possible to its installation position 1 2 WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with...

Страница 9: ...rotect the piping and valves of the gas boiler For installation instructions see the installation manual of the cover plate Gas conversion kit G25 EKPS076227 Kit for the conversion of the gas boiler f...

Страница 10: ...EKFGP4810 Elbow PP ALU 80 125 90 EKFGP4820 Inspection elbow Plus PP ALU 80 125 90 EPDM EKFGP6864 Roof Terminal PP GLV 80 125 AR300 RAL 9011 EKFGT6300 Weather slate steep Pb GLV 80 125 18 22 EKFGT6301...

Страница 11: ...1 Chimney connection 60 10 air intake Dn 80 C83 EKFGV1102 Connection set 60 10 60 Flue Air intake Dn 80 C53 EKFGW4001 Extension P BM Air 80 500 EKFGW4002 Extension P BM Air 80 1000 EKFGW4004 Extension...

Страница 12: ...ting the gas boiler INFORMATION Removing the top plate of the indoor unit makes it easier to install the gas boiler 7 2 1 To install the gas boiler 1 Lift the unit from the package 36kg 2 Remove the t...

Страница 13: ...e powering up the boiler See illustration below NOT placing or filling up the condensate trap may cause flue gases to come into the installation room and can lead to dangerous situations In order to p...

Страница 14: ...ade to prevent freezing The pipe should be run internally as far as possible before going to the outside The pipe diameter should be increased to a minimum inner diameter of 30 mm typically outer diam...

Страница 15: ...let space heating NOTICE Make sure that the straight brass fitting connections are tightened thoroughly to prevent leakage Maximum torque is 30 N m To fill the domestic water circuit of the gas boiler...

Страница 16: ...noid coil is outside the gas boiler switch box 6 Route the communication cable from the gas boiler to the indoor unit as in figure below 7 Open the switch box cover of the indoor unit 8 Plug the indoo...

Страница 17: ...take take into account the serviceability of the indoor unit When the gas exhaust air intake goes backwards over the indoor unit the expansion vessel cannot be accessed and if necessary will have to b...

Страница 18: ...Equivalent length for concentric installation 60 100 Length m Bend 90 1 5 Bend 45 1 Equivalent length for dual pipe installation Length m R D 1 Bend 90 2 m Bend 45 1 m R D 0 5 Elbow 90 4 m Elbow 45 2...

Страница 19: ...CE approval Do NOT mix flue materials from different suppliers C83 Joint air supply and flue gas discharge duct CLV system Discharging into different pressure zones Only as twin pipe system C93 Air su...

Страница 20: ...units Minimum 2 130 3 150 4 180 5 200 6 220 7 230 8 250 9 270 10 280 11 290 12 300 Special remark regarding C43 See the table below for the minimum diameters of the combined gas exhaust air intake sy...

Страница 21: ...g a boundary it is recommended that an anti plume kit be fitted T T1 T2 Terminals adjacent to windows or openings on pitched and flat roofs The flue should NOT penetrate this area 2000 600 NOTICE The...

Страница 22: ...the manufacturer s instructions regarding maximum length of the flue system the appropriate flue material correct jointing methods and the maximum distance between flue support Make sure that all join...

Страница 23: ...be secured to a solid structure The flue system should have a continuous fall back to the boiler 1 5 3 Wall terminals MUST be installed levelled Only use accompanying brackets Every elbow MUST be sec...

Страница 24: ...067 1K 2020 10 1000 m m 2000 mm 1000 mm 250 mm 250 mm 250 m m 250 mm 3 50 mm m 1000 m m 1000 m m 500 mm a b a Second clamp after the second elbow b First clamp after the second elbow 7 8 Finishing the...

Страница 25: ...cate that the power is ON In this mode the pressure in the space heating installation will also be displayed on the main display bar Domestic hot water comfort function Not applicable for Switzerland...

Страница 26: ...meters 1 Press simultaneously on and until appears on the main and the service display 2 Use the and buttons to set service code on the main display 3 Press the button to set the parameter on the serv...

Страница 27: ...nging this setting has no effect on the operation of the unit Step modulation 0 1 1 0 OFF during space heating operation 1 ON during space heating operation It is recommended not to modify this settin...

Страница 28: ...rning is increased slowly and is reduced as soon as the supply temperature is reached Frost protection function The boiler is equipped with an internal frost protection function that automatically ope...

Страница 29: ...correct readings It is recommended to wait at least 30 minutes 5 Switch on the gas boiler with the button and create a space heating demand 6 Select High setting by simultaneously pressing and twice C...

Страница 30: ...he heating and the hot water supply can operate independently but not simultaneously The gas boiler has an electronic boiler controller which does the following when heating or hot water supply is req...

Страница 31: ...are controlled by the gas boiler controller so that the domestic hot water temperature reaches the domestic hot water temperature setting The domestic hot water supply temperature must be set on the...

Страница 32: ...r ON at minimum power and Burner ON maximum space heating power setting and 1 Burner ON maximum domestic hot water setting and 2 Stop test program and Actual situation NOTICE If an 81 04 error occurs...

Страница 33: ...emove the pipe downwards by turning the pipe alternately clockwise and counterclockwise 9 Lift the condensate drain pan on the left hand side from the connection to the condensate trap 10 Turn it to t...

Страница 34: ...ews plus serrated lock washers 3 Tighten the socket head screws equally hand tight by turning the hex key clockwise 4 Fit the gas connection below the gas valve 5 Fit the connector to the fan and the...

Страница 35: ...ulty Check the cabling Check the spark plug cap Replace the ignition unit Gas air adjustment NOT correctly set Check the adjustment See To check the CO setting 429 Fan faulty Check the wiring Check th...

Страница 36: ...l min is recommended Increase the domestic hot water setpoint on the domestic hot water homepage of the user interface 12 4 Solving problems based on error codes If the unit runs into a problem the us...

Страница 37: ...xplaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

Страница 38: ...ponents 14 1 1 Components Gas boiler i j c q d o g h n m p s e a f t b r l k a Gas valve b Boiler control panel c Sensor S1 d Sensor S2 e Fan f Flow sensor g Space heating pressure sensor h Mains lead...

Страница 39: ...Main power supply 2 L BRN 4 N BLU X3 Power supply fan 230 V X5 Boiler communication cable X7 Sensor connection 14 3 Technical specifications 14 3 1 Technical specifications Gas boiler General EHYKOMB3...

Страница 40: ...cuit 3 bar Maximum space heating water temperature 90 bar Nominal load upper value Qn Hs 8 4 36 3 kW Nominal load lower value Qn Hi 7 6 32 7 kW Output at 80 60 C Pn 7 4 32 0 kW Nominal output 8 3 32 0...

Страница 41: ...G25 20 25 mbar G31 37 mbar United Kingdom GB II2H3P G20 20 mbar G31 37 mbar Greece GR II2H3P G20 20 mbar G31 37 mbar Croatia HR II2H3P G20 20 mbar G31 37 mbar Hungary HU I2H G20 25 mbar Ireland IE II2...

Страница 42: ...ned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST C...

Страница 43: ...ng co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AN...

Страница 44: ...88454708 4P353067 1K 2020 10 Copyright 2013 Daikin Verantwortung f r Energie und Umwelt...

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