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11 Maintenance and service

Installation and operation manual

32

EHYKOMB33A

Daikin Altherma hybrid heat pump – gas boiler module

4P353067-1K – 2020.10

output will be reduced and the correct combustion reading may
NOT  be  obtained.  Do  NOT  adjust  the  air  and/or  gas  ratio.  To
obtain sufficient working pressure, gas supply MUST be correct.

INFORMATION

Make  sure  the  working  inlet  pressure  does  NOT  interfere
with other gas appliances installed.

10.2

To perform a test run on the gas
boiler

The gas boiler has a test run function. Activating this function results
in  the  activation  of  the  indoor  unit  pump,  as  well  as  the  gas  boiler
(with a fixed fan speed), without the control functions being actuated.
The safety functions remain active. The test run can be stopped by
pressing 

  and 

  simultaneously  or  will  end  automatically  after

10  minutes.  To  perform  a  test  run,  switch  off  the  system  with  the
user interface.

Make  sure  that  the  leaving  water  temperature  home  page,  room
temperature  home  page,  and  domestic  hot  water  home  page  are
turned OFF.

There may be no error on the gas boiler or the heat pump module.
During  a  gas  boiler  test  run,  "busy"  will  be  displayed  on  the  user
interface.

Program

Button combination

Display

Burner ON at
minimum power

 and 

Burner ON, maximum
space heating power
setting

 and   (1×)

Burner ON, maximum
domestic hot water
setting

 and   (2×)

Stop test program

 and 

Actual situation

NOTICE

If  an  81‑04  error  occurs,  then  do  NOT  perform  a  test  run
on the gas boiler.

11

Maintenance and service

Especially for UK:

After  servicing,  complete  the  relevant  Service  Interval  Record
section of the Benchmark Checklist located on the backpages of this
document.

NOTICE

Maintenance  MUST  be  done  by  an  authorized  installer  or
service agent.

We  recommend  performing  maintenance  at  least  once  a
year. However, applicable legislation might require shorter
maintenance intervals.

11.1

Maintenance safety precautions

DANGER: RISK OF ELECTROCUTION

DANGER: RISK OF BURNING/SCALDING

NOTICE: Risk of electrostatic discharge

Before performing any maintenance or service work, touch
a metal part of the unit in order to eliminate static electricity
and to protect the PCB.

11.1.1

Opening the gas boiler

See 

"7.1.1 To open the gas boiler"

 [

4

 12].

11.2

To disassemble the gas boiler

1

Turn off the appliance.

2

Turn off the main power supply of the appliance.

3

Close the gas tap.

4

Remove the front panel.

5

Wait until the appliance has cooled down.

6

Unscrew the coupling nut at the base of the flue pipe by turning
counterclockwise.

7

Slide  the  flue  pipe  upwards  by  turning  it  clockwise  until  the
bottom  of  the  pipe  is  above  the  condensate  drain  pan
connection.

Содержание Altherma EHYKOMB33AA

Страница 1: ...Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module English Installation and operation manual Daikin Altherma hybrid heat pump gas boiler module EHYKOMB33AA...

Страница 2: ...u e jsou vyu v ny v souladu s na imi pokyny odpov daj n sleduj c m norm m nebo normativn m dokument m u skladu sa slijede im standardom ima ili drugim normativnim dokumentom ima uz uvjet da se oni kor...

Страница 3: ...management kit 22 7 7 11 Flues in voids 22 7 7 12 Flue gas materials C63 available on the market 22 7 7 13 About securing the flue system 23 7 8 Finishing the gas boiler installation 24 7 8 1 To clos...

Страница 4: ...http www daikineurope com support and manuals product information Addendum book for optional equipment Additional info about how to install optional equipment Format Paper in the box of the indoor un...

Страница 5: ...the system WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with them Possible risk suffocation WARNING Provide adequate measures to prevent that t...

Страница 6: ...e wiring diagram Do NOT touch electrical components with wet hands Do NOT leave the unit unattended when the service cover is removed WARNING If NOT factory installed a main switch or other means for...

Страница 7: ...or unauthorized modifications to the appliance flue or associated components and systems could invalidate the warranty The manufacturer accepts no liability arising from any such actions excluding sta...

Страница 8: ...ler Before unpacking move the gas boiler as close as possible to its installation position 1 2 WARNING Tear apart and throw away plastic packaging bags so that nobody especially children can play with...

Страница 9: ...rotect the piping and valves of the gas boiler For installation instructions see the installation manual of the cover plate Gas conversion kit G25 EKPS076227 Kit for the conversion of the gas boiler f...

Страница 10: ...EKFGP4810 Elbow PP ALU 80 125 90 EKFGP4820 Inspection elbow Plus PP ALU 80 125 90 EPDM EKFGP6864 Roof Terminal PP GLV 80 125 AR300 RAL 9011 EKFGT6300 Weather slate steep Pb GLV 80 125 18 22 EKFGT6301...

Страница 11: ...1 Chimney connection 60 10 air intake Dn 80 C83 EKFGV1102 Connection set 60 10 60 Flue Air intake Dn 80 C53 EKFGW4001 Extension P BM Air 80 500 EKFGW4002 Extension P BM Air 80 1000 EKFGW4004 Extension...

Страница 12: ...ting the gas boiler INFORMATION Removing the top plate of the indoor unit makes it easier to install the gas boiler 7 2 1 To install the gas boiler 1 Lift the unit from the package 36kg 2 Remove the t...

Страница 13: ...e powering up the boiler See illustration below NOT placing or filling up the condensate trap may cause flue gases to come into the installation room and can lead to dangerous situations In order to p...

Страница 14: ...ade to prevent freezing The pipe should be run internally as far as possible before going to the outside The pipe diameter should be increased to a minimum inner diameter of 30 mm typically outer diam...

Страница 15: ...let space heating NOTICE Make sure that the straight brass fitting connections are tightened thoroughly to prevent leakage Maximum torque is 30 N m To fill the domestic water circuit of the gas boiler...

Страница 16: ...noid coil is outside the gas boiler switch box 6 Route the communication cable from the gas boiler to the indoor unit as in figure below 7 Open the switch box cover of the indoor unit 8 Plug the indoo...

Страница 17: ...take take into account the serviceability of the indoor unit When the gas exhaust air intake goes backwards over the indoor unit the expansion vessel cannot be accessed and if necessary will have to b...

Страница 18: ...Equivalent length for concentric installation 60 100 Length m Bend 90 1 5 Bend 45 1 Equivalent length for dual pipe installation Length m R D 1 Bend 90 2 m Bend 45 1 m R D 0 5 Elbow 90 4 m Elbow 45 2...

Страница 19: ...CE approval Do NOT mix flue materials from different suppliers C83 Joint air supply and flue gas discharge duct CLV system Discharging into different pressure zones Only as twin pipe system C93 Air su...

Страница 20: ...units Minimum 2 130 3 150 4 180 5 200 6 220 7 230 8 250 9 270 10 280 11 290 12 300 Special remark regarding C43 See the table below for the minimum diameters of the combined gas exhaust air intake sy...

Страница 21: ...g a boundary it is recommended that an anti plume kit be fitted T T1 T2 Terminals adjacent to windows or openings on pitched and flat roofs The flue should NOT penetrate this area 2000 600 NOTICE The...

Страница 22: ...the manufacturer s instructions regarding maximum length of the flue system the appropriate flue material correct jointing methods and the maximum distance between flue support Make sure that all join...

Страница 23: ...be secured to a solid structure The flue system should have a continuous fall back to the boiler 1 5 3 Wall terminals MUST be installed levelled Only use accompanying brackets Every elbow MUST be sec...

Страница 24: ...067 1K 2020 10 1000 m m 2000 mm 1000 mm 250 mm 250 mm 250 m m 250 mm 3 50 mm m 1000 m m 1000 m m 500 mm a b a Second clamp after the second elbow b First clamp after the second elbow 7 8 Finishing the...

Страница 25: ...cate that the power is ON In this mode the pressure in the space heating installation will also be displayed on the main display bar Domestic hot water comfort function Not applicable for Switzerland...

Страница 26: ...meters 1 Press simultaneously on and until appears on the main and the service display 2 Use the and buttons to set service code on the main display 3 Press the button to set the parameter on the serv...

Страница 27: ...nging this setting has no effect on the operation of the unit Step modulation 0 1 1 0 OFF during space heating operation 1 ON during space heating operation It is recommended not to modify this settin...

Страница 28: ...rning is increased slowly and is reduced as soon as the supply temperature is reached Frost protection function The boiler is equipped with an internal frost protection function that automatically ope...

Страница 29: ...correct readings It is recommended to wait at least 30 minutes 5 Switch on the gas boiler with the button and create a space heating demand 6 Select High setting by simultaneously pressing and twice C...

Страница 30: ...he heating and the hot water supply can operate independently but not simultaneously The gas boiler has an electronic boiler controller which does the following when heating or hot water supply is req...

Страница 31: ...are controlled by the gas boiler controller so that the domestic hot water temperature reaches the domestic hot water temperature setting The domestic hot water supply temperature must be set on the...

Страница 32: ...r ON at minimum power and Burner ON maximum space heating power setting and 1 Burner ON maximum domestic hot water setting and 2 Stop test program and Actual situation NOTICE If an 81 04 error occurs...

Страница 33: ...emove the pipe downwards by turning the pipe alternately clockwise and counterclockwise 9 Lift the condensate drain pan on the left hand side from the connection to the condensate trap 10 Turn it to t...

Страница 34: ...ews plus serrated lock washers 3 Tighten the socket head screws equally hand tight by turning the hex key clockwise 4 Fit the gas connection below the gas valve 5 Fit the connector to the fan and the...

Страница 35: ...ulty Check the cabling Check the spark plug cap Replace the ignition unit Gas air adjustment NOT correctly set Check the adjustment See To check the CO setting 429 Fan faulty Check the wiring Check th...

Страница 36: ...l min is recommended Increase the domestic hot water setpoint on the domestic hot water homepage of the user interface 12 4 Solving problems based on error codes If the unit runs into a problem the us...

Страница 37: ...xplaining how to install configure and maintain it Operation manual Instruction manual specified for a certain product or application explaining how to operate it Maintenance instructions Instruction...

Страница 38: ...ponents 14 1 1 Components Gas boiler i j c q d o g h n m p s e a f t b r l k a Gas valve b Boiler control panel c Sensor S1 d Sensor S2 e Fan f Flow sensor g Space heating pressure sensor h Mains lead...

Страница 39: ...Main power supply 2 L BRN 4 N BLU X3 Power supply fan 230 V X5 Boiler communication cable X7 Sensor connection 14 3 Technical specifications 14 3 1 Technical specifications Gas boiler General EHYKOMB3...

Страница 40: ...cuit 3 bar Maximum space heating water temperature 90 bar Nominal load upper value Qn Hs 8 4 36 3 kW Nominal load lower value Qn Hi 7 6 32 7 kW Output at 80 60 C Pn 7 4 32 0 kW Nominal output 8 3 32 0...

Страница 41: ...G25 20 25 mbar G31 37 mbar United Kingdom GB II2H3P G20 20 mbar G31 37 mbar Greece GR II2H3P G20 20 mbar G31 37 mbar Croatia HR II2H3P G20 20 mbar G31 37 mbar Hungary HU I2H G20 25 mbar Ireland IE II2...

Страница 42: ...ned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST C...

Страница 43: ...ng co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AN...

Страница 44: ...88454708 4P353067 1K 2020 10 Copyright 2013 Daikin Verantwortung f r Energie und Umwelt...

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