background image

 

 

 

16 

The deposition rate required 
The bead profile desired 
The position of welding 
Cost of the wire 

 

Range of welding current and voltage in CO2 welding 

 

5.2.11. The option of the welding speed 

The welding quality and productivity should be taken into consideration for the option of welding speed. In case 
that the welding speed increases, it weakens the protection efficiency and speeds up the cooling process. As a 
consequence, it is not optimal for the seaming. In the event that the speed is too slow, the work piece will be 
easily damaged, and the seaming is not ideal. In practical operation, the welding speed should not exceed 
1m/min. 
 

5.2.12. The length of wire stretching out

 

The length of wire stretching out the nozzle should be appropriate. The increase of the length of wire stretching 
out of the nozzle can improve the productivity, but if it is too long, excessive spatter will occur in the welding 
process. Generally, the length of wire stretching out the nozzle should be 10 times as the welding wire 
diameter. 

 

5.2.13. The setting of the C0

2

 flow volume

 

The protection efficiency is the primary consideration. Besides, inner-angle welding has better protection 
efficiency than external-angel welding. For the main parameter, refer to the following figure. 
 

Option of C0

flow volume     

Welding mode 

Thin wire C02 welding  Thick wire C02 welding 

Thick wire, big current 

C02 welding 

C0

2

L/min

 

5

15 

15

25 

25

50 

 

 

Wireφ(mm)

 

Short circuit transition 

Granular transition 

Current

A

 

Voltage (V) 

Current

A

 

Voltage (V) 

0.6 

40~70 

17~19 

160~400 

25~38 

0.8 

60~100 

18~19 

200~500 

26~40 

1.0 

80~120 

18~21 

200~600 

27~40 

Содержание VARMIG 1605D PROFIMIG

Страница 1: ...IG VARMIG 2005D PROFIMIG DAIHEN VARSTROJ varjenje in rezanje ter robotizacija d d Industrijska ulica 4 SLO 9220 Lendava Tel fax E mail url 386 0 2 5788 820 386 0 2 5751 277 info varstroj si http www v...

Страница 2: ...TALLTION 9 6 WELDING PARAMETERS 17 7 CAUTION 18 8 MAINTENANCE 20 9 DAILY CHECKING 21 10 CONNECTION DIAGRAM OF THE MACHINE 22 11 SPARE PARTS LIST 23 The latest version of the user manual can be found a...

Страница 3: ...ever use welding equipment near water Ensure that the surrounding area including any objects therein and the equipment is dry Repair water leakages immediately Do not spray water or other liquids on t...

Страница 4: ...ined spaces will replace it 5 In the event of welding operations in confined places e g inside boilers trenches the welder should be externally accompanied by another person Always observe accident pr...

Страница 5: ...der power supply with invariable voltage output external characteristics manufactured with advanced IGBT inverter technology designed by our company With high power component IGBT the inverter convert...

Страница 6: ...r 1set 2 Operator s Manual 1pc 3 Electrode Holder 1pc 4 Earth Clamp 1pc 5 3m MIG torch 1pc OPERATING ENVIRONMENT Adequate ventilation is required to provide proper cooling for the MIG E Ensure that th...

Страница 7: ...d the air tube connect with the gas meter on the argon gas bottle There is a nut cover on the air tube which can connect with the gas meter The thread specification for the gas meter and the nut shoul...

Страница 8: ...So in practical working conditions the duty cycles will be much greater than those stated above MODEL VARMIG 1605D PROFIMIG VARMIG 2005D PROFIMIG Power supply voltage 230 V 10 230 V 10 Function MIG TI...

Страница 9: ...tment knob 10 Function button adjust the inductance in MIG mode adjust the hot start and arc force in MMA mode 11 MIG Torch Euro Style Connection Socket 12 Positive Welding Output Terminal 13 Negative...

Страница 10: ...at used in gasless MIG welding the drive roller groove has a serrated profit For solid hard MIG wire the roller groove has a v shaped profile 5 1 2 3 the drive roller 21 is removed by threading the dr...

Страница 11: ...anch for details 5 1 4 1 Connect the MIG Torch Euro Connector 26 to the torch socket on the front of the welder 11 Secure by firmly hand tightening the threaded collar on the MIG Torch Euro Connector...

Страница 12: ...he performance of arc welding 2 Avoid the sun shine on the gas cylinder to eliminate the possible explosion of gas cylinder due to the increasing pressure of gas resulted from the heat 3 It is extreme...

Страница 13: ...8 Wire check wire fast feed button short press this button and 5 1 5 9 Adjustment knob In MIG mode voltage adjustment inductance adjustment wire feed speed adjustment current adjustment In MMA mode i...

Страница 14: ...that the welding seam is viewed at all times Always wear the welding helmet with proper filter lenses and use the proper safety equipment CAUTION Do not pull the welding gun back when the arc is esta...

Страница 15: ...applicable to self shielding wires FCAW Gas flow rate not applicable to self shielding wires FCAW 5 2 6 Primary Adjustable Variables These control the process after preselected variables have been fou...

Страница 16: ...e hardly alters the current level but lengthens the arc By decreasing voltage a shorter arc is obtained with a little change in current level When changing to a different electrode wire diameter diffe...

Страница 17: ...stretching out the nozzle should be appropriate The increase of the length of wire stretching out of the nozzle can improve the productivity but if it is too long excessive spatter will occur in the...

Страница 18: ...lding speed cm min Gas volume L min 1 0 2 5 3 0 0 8 0 9 70 80 17 18 50 60 10 15 1 2 2 5 3 0 1 0 70 100 18 19 50 60 10 15 1 6 2 5 3 0 1 0 1 2 90 120 18 20 50 60 10 15 2 0 3 0 3 5 1 0 1 2 100 130 19 20...

Страница 19: ...ent with its humidity of 90 or less The temperature of the working environment should be within 10 C to 40 C Avoid welding in the open air unless sheltered from sunlight and rain and never let rain or...

Страница 20: ...urrent Remember to observe the max load current at any moment refer to the optioned duty cycle Make sure that the welding current should not exceed the max load current If welding is carried out under...

Страница 21: ...ched on 5 Clear the dust at regular intervals with clean and dry compressed air if the working condition is with heavy smoke and air pollution the welding machine should be cleaned daily 6 The compres...

Страница 22: ...es are correctly attached to the connections on the welding machines and the gas regulator on the gas bottle Is the gas regulator well attached to the gas cylinder Is the torch correctly connected to...

Страница 23: ...22 10 CONNECTION DIAGRAM OF THE MACHINE...

Страница 24: ...PVC back cover 607150 607150 16 Cable reliever 607053 607053 18 Electromagnetic valve 607054 607054 19 Power switch 607055 607055 20 Fan 607056 607056 22 Bottom 607151 607151 28 Wire spool carrier 5kg...

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