PISTON ASSEMBLY
●
Clean the piston heads, ring lands and skirts.
●
Carefully install the piston rings onto the piston with
the markings facing up.
●
After installation, the rings should rotate freely in the
ring grooves.
PISTON INSTALLATION
●
Install the piston and insert the piston pin.
10-5
CYLINDER / PISTON
MARK
TOP RING
SECOND RING
SIDE RAIL
SPACER
OIL RING
SIDE RAIL
·
Be careful not to damage the piston and rings during
assembly.
·
Do not confuse the top and second rings.
·
Space the ring end gaps 120 degrees apart.
·
Space the side rail gaps 40mm or more apart as shown.
·
Place a clean shop towel over the crankcase to prevent
the clip from falling into the crankcase.
·
The mark that is stamped on the piston head should be
facing the correct direction.
“
IN
”
MARK : TO INTAKE SIDE
“
EX
”
MARK : TO EXHAUST SIDE
TOP RIDNG
SECOND RING
PISTON
PISTON PIN CLIP
PISTON PIN
●
Install new piston pin clips.
Always use new piston pin clips. Reinstalling used
piston pin clips may lead to serious engine damage.
·
Take care not to drop the piston pin clip into the
crankcase.
·
Set the piston pin clip in the groove properly.
·
Do not align the clip’s end gap with the piston cutout.
Содержание ROADWIN VJ125 - SERVICE
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Страница 47: ...4 0 FUEL SYSTEM...
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Страница 61: ...5 0 COOLING SYSTEM...
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Страница 65: ...6 0 ENGINE REMOVAL INSTALLATION...
Страница 69: ...7 0 CLUTCH GEARSHIFT...
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Страница 83: ...8 0 A C GENERATOR STARTER CLUTCH...
Страница 93: ...9 0 CYLINDER HEAD VALVES...
Страница 109: ...10 0 CYLINDER PISTON...
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Страница 117: ...11 0 CRANKCASE TRANSMISSION CRANKSHAFT...
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Страница 131: ...12 0 EXTERNAL PARTS...
Страница 137: ...13 0 FRONT WHEEL FRONT FORK STEERING...
Страница 161: ...14 0 REAR WHEEL REAR SUSPENSION...
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Страница 175: ...15 0 HYDRAULIC BRAKE FRONT REAR...
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