10-4
CYLINDER / PISTON
●
Insert the piston ring squarely into the bottom of the
cylinder, using the piston.
●
Measure the end gap using a feeler gauge. Replace the
ring if the service limit is exceeded.
SERVICE LIMIT : TOP / SECOND : 0.50 mm
OIL RING (SIDE RAIL) : 1.10 mm
TOOL : FEELER GAUGE
●
Measure and record the piston outer diameter 90
°
to the
piston pin bore and at the point specified (10mm), near
the bottom of the piston skirt.
●
Replace the piston if the service limit is exceeded.
SERVICE LIMIT : 56.370 mm
PISTON PIN INSPECTION
●
Measure the piston pin bore inner diameter in an X and
Y axis. Take the maximum reading to determine the
inner diameter.
●
Replace the piston if the inner diameter is over the
service limit.
SERVICE LIMIT : 15.040 mm
●
Measure the piston pin outer diameter at three points.
●
Replace the piston pin if the service limit is exceeded.
SERVICE LIMIT : 14.960 mm
●
Calculate the piston pin-to-pin bore clearance by
subtracting the piston pin outer diameter from the pin
bore inner diameter.
SERVICE LIMIT : 0.020 mm
SMALL END BEARING SURFACE INSPECTION
●
Measure the inner dismeter of the connecting rod small
end.
SERVICE LIMIT : 15.060 mm
●
Calculate the connecting rod small end-to-piston pin
clearance.
SERVICE LIMIT : 0.040 mm
①
①
②
②
③
③
90
。
。
PISTON RING
SPECIFIED
DISTANCE
CYLINDER GAUGE
FEELER GAUGE
·
Push the rings into the cylinder with the top of the
piston to be sure they are squarely in the cylinder.
Содержание ROADWIN VJ125 - SERVICE
Страница 3: ......
Страница 23: ...MEMO...
Страница 39: ...MEMO...
Страница 47: ...4 0 FUEL SYSTEM...
Страница 60: ...MEMO...
Страница 61: ...5 0 COOLING SYSTEM...
Страница 64: ...MEMO...
Страница 65: ...6 0 ENGINE REMOVAL INSTALLATION...
Страница 69: ...7 0 CLUTCH GEARSHIFT...
Страница 82: ...MEMO...
Страница 83: ...8 0 A C GENERATOR STARTER CLUTCH...
Страница 93: ...9 0 CYLINDER HEAD VALVES...
Страница 109: ...10 0 CYLINDER PISTON...
Страница 116: ...MEMO...
Страница 117: ...11 0 CRANKCASE TRANSMISSION CRANKSHAFT...
Страница 130: ...MEMO...
Страница 131: ...12 0 EXTERNAL PARTS...
Страница 137: ...13 0 FRONT WHEEL FRONT FORK STEERING...
Страница 161: ...14 0 REAR WHEEL REAR SUSPENSION...
Страница 174: ...MEMO...
Страница 175: ...15 0 HYDRAULIC BRAKE FRONT REAR...
Страница 200: ...MEMO...
Страница 208: ...MEMO...
Страница 216: ...MEMO...
Страница 228: ...MEMO...
Страница 241: ...MEMO...
Страница 249: ...MEMO...
Страница 250: ...MEMO...
Страница 251: ...SERVICEMANUAL 2004 1 PRINTED 2004 1 PUBLICATION NO C COPY...