15-3
STARTING SYSTEM
TROUBLESHOOTING
Starter motor does not rotate (No response from starter motor).
●
Check to see if the fuse is burned out.
With the main switch turned to ON, squeeze
the brake lever. In this state push the starter
button and check if a clicking noise then an
operating noise is emitted from the starter
relay.
Remove the starter motor “
⊕
” wire, connect
it to the battery “
⊕
” terminal and check to
see if the starter motor rotates (because a
large amount of current flows in this test, do
not use thin wire).
●
Incorrect starter motor
connection
●
Incorrect wise or coupler connection.
●
Incorrect connection with the switch
terminals or harness disconnection.
●
Damaged main or starter switch.
●
Incorrect connection with coupler connector.
●
Disconnection in starter switch wire.
●
Loose or poor contact at starter relay switch
connector.
●
Faulty starter relay switch.
Remove the coupler from the starter replay
and inspect the relay coil ground wire.
Check the starter relay voltage in the starter
relay coupler with the coupler connected.
Check the operation of the starter relay.
CLICKS
NO CLICK.
ROTATES
DOES NOT ROTATE
CONTINUITY.
VOLTAGE MEASURED.
NO CONTINUITY.
NO VOLTAGE.
NORMAL
ABNORMAL
Weak rotational power in starter motor (Does not turn over engine).
●
Battery is insufficiently charged.
●
Incorrect connection of battery terminal cord.
●
Damaged starter motor.
●
Ground wire is connected incorrectly
●
Brush is damaged or worn.
Starter motor if free-wheeling
●
Motor terminals are connected backwards.
●
Starter pinion is damaged or operating incorrectely.
Starter motor is normal but does not turn engine over.
●
Engine is malfunctioning so the crank shaft is not rotating.
●
Incorrect meshing of gears in starter pinion.
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Страница 52: ...FUEL SYSTEM 5 0 FUEL GAUGE FUEL TANK FUEL AUTO COCK STRAINER CARBURETOR ...
Страница 62: ...ENGINE REMOVAL INSTALLATION 6 0 ...
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Страница 128: ...BRAKE SYSTEM 12 0 ...
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Страница 175: ...17 1 17 WIRING DIAGRAM 17 ...
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Страница 185: ...SERVICE MANUAL 2005 6 PRINTED 2005 6 PUBLICATION NO COPY ...