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Cybex Sport Treadmill Owner’s & Service Manual

7 - Service

Warnings/Cautions

All warnings and cautions listed in this chapter are as follows:

! WARNING: All maintenance activities shall be performed by qualified personnel.

Failure to do so could result in serious injury.

! CAUTION: Use only Cybex replacement parts when servicing. Failure to do so could

result in personal injury.

! WARNING: Disconnect the power cord before beginning this procedure.

! WARNING: Do not touch components on the lower board. A charge can remain after

unplugging the power cord and turning off the treadmill.

! CAUTION: The belt will be jerky during the next step. Hold the handrail to support

yourself.

! CAUTION: During this procedure STAY OFF THE RUNNING BELT! Stand with your feet

on the two steps.

! WARNING: Disconnect the power cord before beginning this procedure. Keep wet

items away from inside parts of the treadmill. Electrical shock could occur
even if the treadmill is unplugged. Do not touch components on the lower
board. A charge can remain after unplugging the power cord and turning
off the treadmill.

! CAUTION: If the drive motor is warm wait until it is cool to the touch before

proceeding. The inside components may be hot.

! WARNING: Keep the motor dry. Do not get the inside of the motor wet.

! WARNING: Wait until the armature LED is off before removing the motor brush covers.

! WARNING: Disconnect the power cord before beginning this procedure. Keep wet

items away from inside parts of the treadmill. Electrical shock could occur
even if the treadmill is unplugged.

! CAUTION: A minimum of two people will be required to properly lift the treadmill.

Always use proper lifting methods when moving heavy items.

Service

Page 7-1

Содержание LT-16602-4

Страница 1: ...ual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes 2003 C...

Страница 2: ......

Страница 3: ...__________________________ Serial Number ____________________________________________________________ Installation Date mm dd yy ______ ______ ______ By __________________________ Date of Purchase ___...

Страница 4: ...SERVICE CYBEX INTERNATIONAL 10 TROTTER DRIVE MEDWAY MA 02053 9934 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 73 MEDWAY MA POSTAGE WILL BE PAID...

Страница 5: ...Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generat...

Страница 6: ...Cybex Sport Treadmill Owner s Service Manual Page ii NOTE For European customers only...

Страница 7: ...Treadmill 4 1 Running Belt Maintenance 4 2 Other Preventive Maintenance 4 6 Service Schedule 4 7 Log Sheet 4 8 Table of Contents 5 Setup Assembly Warnings Cautions 5 1 Choosing Preparing a Site 5 1 E...

Страница 8: ...This page intentionally left blank...

Страница 9: ...This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accorda...

Страница 10: ...understand the Owner s Manual and all warnings posted on the unit before using Read and understand emergency stop procedures DO NOT wear loose or dangling clothing while using Keep all body parts tow...

Страница 11: ...ek service from a qualified technician DO NOT place the cord near heated surfaces or sharp edges DO NOT use the treadmill outdoors DO NOT operate the treadmill around or where aerosol spray or where o...

Страница 12: ...ustomer Service at 800 766 3211 If you live outside of the USA call 508 533 4300 For location or part number of labels see the parts list and exploded view diagram This information can be found in the...

Страница 13: ...Cybex Sport Treadmill Owner s Service Manual Underneath Motor Cover Safety Page 1 5...

Страница 14: ...Cybex Sport Treadmill Owner s Service Manual VARNING KOPPLA IFR N STR MMEN INNAN SERVICE UTF RS Safety Page 1 6...

Страница 15: ...if not avoided may result in minor or moderate injury There are no caution decals used on the Cybex Sport treadmill However there is a caution in the installation instructions for initial installatio...

Страница 16: ...remove the e stop key and the treadmill will come to a stop Before using the treadmill clip the e stop key as described below 1 Clip the e stop key to your clothing NOTE Be sure the string is free of...

Страница 17: ...ty Sentry Contact Heart Rate CSAFE frame color choices include white texture black texture silver vein black chrome and platinum sparkle Optional Features Full length handrails unlimited custom colors...

Страница 18: ...Cybex Sport Treadmill Owner s Service Manual This page intentionally left blank Specifications Page 2 2...

Страница 19: ...Start key Quick Start skips the Program Setup Mode and begins immediately in Manual Mode Manual Mode This begins immediately after pressing the Quick Start key In Manual Mode you can customize your wo...

Страница 20: ...oceed 5 The treadmill begins a countdown 3 2 1 after which it accelerates the belt to 1 0 mph 1 6 kph for Manual Mode or the speed of the program that you selected 6 Hold the handrails while you step...

Страница 21: ...the last default The program will not enter Active Mode until you press the Enter or Quick Start key If no key has been pressed for 20 seconds after displaying the last default then the treadmill wil...

Страница 22: ...s to OFF and the left window shows a flashing pattern of o and o Replacement of the e stop key causes Workout Review to begin 13 When you complete a program the treadmill begins a countdown 3 2 1 and...

Страница 23: ...op key off the console The function of the emergency stop The e stop key functions as the emergency stop In an emergency situation remove the e stop key from the console and the treadmill will come to...

Страница 24: ...l dist cal min mi km Distance The total accumulated distance in miles or kilometers during your workout NOTE Depending on the defaults you ve chosen this measurement will show in English or Metric Cal...

Страница 25: ...s For best results hold the handgrips lightly and ensure that your hands contact both the front and back sensors of each grip NOTE Hold your hands as steady as possible as movement can cause interfere...

Страница 26: ...t rate max by 55 to estimate the lower end of your heart rate training zone Then multiply your estimated heart rate max by 85 to estimate the higher end of your training zone This heart rate training...

Страница 27: ...10 Levels 30 minutes fixed time Cardio 10 Levels 20 minutes fixed time Manual Program Overview Manual Mode is available both through Quick Start and through the Manual program where you are prompted...

Страница 28: ...considered to be a rest segment later In minutes two and three elevation will be increased In minute four the program returns to the first segment baseline or rest level In the fifth minute the speed...

Страница 29: ...15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17 0 18 0 19 0 20 0 16 0 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 11 0 12 0 7 0 12 4 MPH KPH Wa...

Страница 30: ...a moderate jog in the higher levels Elevation is used to emphasize the high intensity portion of this program while decreased elevation and a small increase in speed mark the recovery segment High in...

Страница 31: ...levation Cool Down Warm Up Cool Down Profiles Show Level 10 at 20 Minutes Cardio Custom 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 1 0 3 0 4 0 5 0 2 0 6 0 8 0 9 0 10 0 7 0 12 0 13 0 14 0 11 0 15 0 17...

Страница 32: ...Cybex Sport Treadmill Owner s Service Manual This page intentionally left blank Operation Page 3 14...

Страница 33: ...lified personnel Failure to do so could result in serious injury Preventive maintenance activities must be performed to maintain normal operation of your treadmill Keeping a log sheet of all maintenan...

Страница 34: ...e cover straight up the screws and side covers will stay in place Use a vacuum attachment or hand vacuum to clean the exposed elevation assembly drive motor lower electronics and the surrounding areas...

Страница 35: ...bolt equally on each side B Turn the power on and press the Quick Start key C Press the Speed to bring the speed up to 3 5 4 mph 5 6 6 4 kph Allow the treadmill to run for a minute D Observe the belt...

Страница 36: ...tighten both rear roller adjustment bolts 1 2 of a turn clockwise Adjust the belt until no further slipping is felt If the running belt continues to slip the drive belt could be loose Checking the Be...

Страница 37: ...ed the deck should be replaced In time a worn belt and deck can cause high current draw and ultimately motor failure For instructions on replacing the belt and deck see Running Belt and Deck in the Se...

Страница 38: ...eck Replace the running belt Check the current draw Measure motor voltage at maximum speed with no load NOTE See the Service chapter of this manual for detailed procedures for the maintenance activiti...

Страница 39: ...Service Schedule Cybex Sport Treadmill Owner s Service Manual Preventive Maintenance Page 4 7...

Страница 40: ...ers Total Hours Motor Current 3 mph 4 8 kph Motor Voltage 10 mph 16 1 kph without load with 160 lbs load Notes Total Miles Total Hours Motor Current 3 mph 4 8 kph Motor Voltage 10 mph 16 1 kph without...

Страница 41: ...should be well lit and well ventilated Locate the treadmill on a structurally sound and level surface do not place in recessed areas or on plush carpet a few feet away from walls and other equipment...

Страница 42: ...e the treadmill user s orientation 1 Read and understand all instructions thoroughly before assembling the treadmill NOTE Each step number in the assembly instructions tells you what you will be doing...

Страница 43: ...center with decals 6 1 PL 16465 Motor cover right in box 7 1 PL 16464 Motor cover left in box NA 1 AX 16956 Hardware pack in box NA 1 LT 16602 Sport Manual in box NA 1 LT 16314 Assembly Poster NOTE N...

Страница 44: ...4 7 1 4 3 2 5 2 2 6 2 4 2 3 8x 1x 2x 8x Figure 2 4 3 2 8x 1x 2x 8x Hardware Actual Size Item Qty Part Number Description 2 8 HS 16929 Screw hex head whiz lock 3 8 16 x 5 8 3 2 HS 16950 Screw button he...

Страница 45: ...while pivoting the treadmill See Figure 3 5 Pivot the console and uprights into position A Remove all plastic wrapping except the white wrapping on the uprights B Ensure that the display cable does n...

Страница 46: ...gure 4 B Using a 9 16 socket wrench with a 4 extension attach the uprights with six of the 3 8 16 x 5 8 hex head whiz lock screws NOTE Do not securely tighten the screws until step 7C See Figure 5 C T...

Страница 47: ...e 9 10 Arrange power cord A Decide whether you will plug the power cord into an outlet near the front of the treadmill or the back of the treadmill Follow the corresponding routing procedure below NOT...

Страница 48: ...et on the power cord into the back exit hole with the curved end first d Using a Phillips head screwdriver secure the left end cap See Figure 11 B Wind the excess power cord onto the arms See Figure 1...

Страница 49: ...e the screws are catching the motor cover s holes 12 Level your treadmill A Confirm that your treadmill is on a level surface 13 Attach emergency stop key A Confirm that the emergency stop key is in p...

Страница 50: ...Cybex Sport Treadmill Owner s Service Manual Figure 13 Setup Assembly Page 5 10 Emergency Stop Key Emergency Stop Button...

Страница 51: ...3 2 1 and sounds a tone for each count After it reaches one 1 the treadmill gives a longer tone and then begins accelerating the belt to reach 1 mph 1 6 kph 5 The bottom left display will flash the t...

Страница 52: ...ay you will have 3 seconds to toggle the unit of measurement to your preference by pressing the key Choose English or Metric units English is the default NOTE Metric appears as nnE 4 When line appears...

Страница 53: ...83 Order parts and find information on the web at www eCybex com or by email at techhelp cybexintl com Serial Number Voltage Your serial number and voltage can be found on the front of your treadmill...

Страница 54: ...ir or replacement The technician will assign you an RMA number and will send you an ARS label The ARS label and RMA number must be clearly displayed on the outside of the package that contains the ite...

Страница 55: ...ust be reported to the carrier as soon as possible Upon discovery of the damage a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten...

Страница 56: ...Cybex Sport Treadmill Owner s Service Manual This page intentionally left blank Customer Service Page 6 4...

Страница 57: ...n the two steps WARNING Disconnect the power cord before beginning this procedure Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged...

Страница 58: ...f starts log error codes 1 5 Afterward TEST appears on the display To exit Test Mode press Stop Stuck Key List If Test Mode occurs without holding any keys a key may be stuck closed or Error 7 may hav...

Страница 59: ...ey LED Blinks on once per speed sensor pulse Heart key LED Blinks on when hand grips are held and contact heart rate is activated Key Functions While in Test Mode press the following keys for desired...

Страница 60: ...rection in process See I E C then B Err3 Speed sense lost See I E A B and C Err5 No 0 switch sense within timed limits This is declared when the timed elevation reaches 2 without tripping the index Se...

Страница 61: ...er display and the weight of the person NOTE Call Cybex Customer Service to confirm that the load is within acceptable range Loads over 200 are generally unacceptable E Press Stop to exit Test Mode 2...

Страница 62: ...6 Attach the motor cover A Lower the motor cover center into position See Figure 2 B Using a Phillips head screwdriver tighten the three screws on each side Speed Sensor Adjustment Tools Required Phil...

Страница 63: ...ower left window If it fluctuates in over 0 5 mph increments then your speed sensor gap needs to be readjusted E Press Stop and turn the power switch to the off O position F Enter Test Mode again and...

Страница 64: ...ess the Speed Up key once to set the treadmill speed to 1 0 mph 1 6 kph WARNING Do not touch components on the lower board A charge can remain after unplugging the power cord and turning off the tread...

Страница 65: ...ghten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes Speed Calibration 1 Calibrate the speed A Stay off the running belt during this procedure CAUTIO...

Страница 66: ...ench 9 16 Socket wrench with a 3 extension WARNING Disconnect the power cord before beginning this procedure 1 Disconnect the external power source A Turn the main power switch on the left side to the...

Страница 67: ...socket wrench loosen the two rear roller bolts one roller bolt on each side NOTE Loosen each bolt evenly making sure not to loosen either bolt too many turns before moving to the other bolt See Figur...

Страница 68: ...not need to remove it for this procedure B Place a 9 16 socket wrench with a 3 extension in the left front roller access hole Remove the left front roller screw See Figure 8 NOTE Leave the front rolle...

Страница 69: ...a 1 2 socket wrench loosen but do not remove the two screws on the motor saddle See Figure 9 12 Remove the drive belt A If you are changing the drive belt slip the drive belt around the flywheel pulle...

Страница 70: ...in first and then hold the rear roller up while you pivot the group of hardware into the rear roller slot Be sure the bronze bushing is touching the head of the bolt See Figure 11 C Using a 3 4 socket...

Страница 71: ...e Keep wet items away from inside parts of the treadmill Electrical shock could occur even if the treadmill is unplugged Do not touch components on the lower board A charge can remain after unplugging...

Страница 72: ...eld It will snap out C Disconnect the motor cable from the lower board and line filter NOTE You will disconnect four wires red black yellow and green See Figure 13 D Carefully remove the drive motor N...

Страница 73: ...the flywheel screw washers and motor ansi square key from the old motor See Figure 14 B Place the flywheel in position on the new motor and slide the motor key into the slot on the flywheel See Figur...

Страница 74: ...brush covers to remove it from the motor See Figure 15 B Lift off the round brush cover See Figure 15 If necessary carefully pry the cover up using a flathead screwdriver 12 Remove the brushes A Usin...

Страница 75: ...s new brushes wear in If you reinstall the original brushes it is good to install them facing their original position Reversing the orientation of the brush can cause a clicking noise during operation...

Страница 76: ...e motor cables A Connect the motor cable to the lower board and line filter as shown in Figure 13 red to A1 black to A2 yellow to BW and green to the line filter NOTE For internationally installed tre...

Страница 77: ...the screws are catching the center motor cover s holes 21 Perform the appropriate procedures A Follow the Speed Calibration procedure located in this chapter required B If you replaced the motor follo...

Страница 78: ...be required to properly lift the treadmill Always use proper lifting methods when moving heavy items A While two people are lifting the front of the treadmill have a third person place a wooden block...

Страница 79: ...ower board NOTE The board is labeled P3 at the elevation port The connector can only fit in one direction E Place the lower board shield in position and push the clips down NOTE The clips will snap in...

Страница 80: ...ews on each motor cover side left and right See Figure 2 B Lift the motor cover center up and off the treadmill The screws will stay in place See Figure 2 3 Disconnect the cables from the lower contro...

Страница 81: ...s head screwdriver secure the four screws that hold the bracket to the base 7 Connect the cables to the lower control board A Connect the cables to the lower control board This includes the elevation...

Страница 82: ...sure the screws are catching the center motor cover s holes See Figure 2 12 Calibrate speed A Follow the Speed Calibration procedure located in this chapter Power Cord NOTE This procedure will cover t...

Страница 83: ...gure 4 4 Remove the left side panel A Pull the left side panel out and off the treadmill Power Switch 5 Remove the power switch A Using a Phillips head screwdriver remove the two screws that hold the...

Страница 84: ...t the black cable to the front left fast on on the line filter and route it through the access hole C Connect the ends of these two cables to the lower board The white connects to the fast on labeled...

Страница 85: ...the left side to the off O position B Unplug the treadmill from the power outlet NOTE The display board is susceptible to damage from a discharge of static electricity While handling parts underneath...

Страница 86: ...head screws that hold the display board to the console C Gently pull the display board up to disconnect it from the CSAFE board 4 Attach the display board A Place the display board in position and gen...

Страница 87: ...will cover the contact heart rate board and the CSAFE board with a jumper Tools Required Phillips head screwdriver ESD Electro Static Discharge grounding strap 1 Disconnect the external power source A...

Страница 88: ...t hold the heart rate board in place F Turn the heart rate board over and use a Phillips head screwdriver to remove the screw from the heart rate bracket See Figure 26 5 Attach the heart rate bracket...

Страница 89: ...nd heart rate bracket and secure it tightly See Figure 25 C Using a Phillips head screwdriver secure the console front to the handrail with other eight black screws removed during step 4B D While bein...

Страница 90: ...se an ESD grounding strap This eliminates the potential voltage static difference between you and the equipment you are working on Wear an ESD strap for the rest of this procedure 2 Remove the top con...

Страница 91: ...See Figure 28 C Push the display cable down through the handrail and out the handrail s bottom hole See Figure 29 NOTE Twisting the cable as you push will help it go through D Push the display cable...

Страница 92: ...r tighten the three screws on each side NOTE Be sure the screws are catching the center motor cover s holes Cybex Sport Treadmill Owner s Service Manual Service Page 7 36 Figure 29 Shield Display Cabl...

Страница 93: ...e top console back NOTE The display board is susceptible to damage from a discharge of static electricity While handling parts underneath the console cover use an ESD grounding strap This eliminates t...

Страница 94: ...Standard or or Custom Color 17 DE 16705 Decal Safety walk 18 HS 16875 Screw SEM ext 1 4 20 x 1 2 PNHD Phil 19 EH 10291 Anchor Cable Tie 20 EH 00986 Cable Tie without anchor 21 PL 16737 Plug Power Cor...

Страница 95: ...AX 17762 Motor Base Plate Assy 70 HS 16849 Screw 5 16 18 x 2 0LG H x HD GR5 Tap 71 HW 00165 Washer Lock Ex 5 16 Zinc 72 FM 16774 Spacer Motor Base 73 HB 16426 Bushing Flanged 1 0ID x 1 12OD x 75LG 74...

Страница 96: ...rew Sems 10 32 x 3 8 PNHD ext BL ZN 122 FS 16990 Plate Switch Power On Off 123 SW 10523 Switch On Off NS AF 16833 Bracket Salutron Ground NS AF 16834 Bracket Salutron Mount NS LT 16602 4 Owner s Servi...

Страница 97: ...Cybex Sport Treadmill Owner s Service Manual Page 7 41...

Страница 98: ...L 2 SWITCH 5 ROW 1 SWITCH J3 7 5V 5 9v REG REF GND ELEV UP Zero Switch AD 17275 ASSY SPORT DISPLAY BOARD C B A 4 3 2 6 5 ROW 3 SWITCH COL 2 SWITCH COL 1 SWITCH ROW 2 SWITCH ROW 1 SWITCH S N E STOP MAG...

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