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CTM HS-268, Руководство по обслуживанию

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Service manual

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Repair Items :

SERVICE - 01 - Steering Cover Repair

                           S1-1 Top Control Panel Repair

                           S1-2 Buzzer Repair

                           S1-3 Starter VR Repair

                           S1-4 Metal Power Switch Repair

                           S1-5 RF Key Setting

                           S1-6 Steering Head Charger Socket Repair

SERVICE - 02 - Steering Bar Repair

                           S2-1 Main Cable Repair 

SERVICE - 03 - Front Lamp Cover Repair

                           S3-1 Headlight Repair

SERVICE - 04 - Front Wheel Repair

SERVICE - 05 - Rear Wheel Repair

SERVICE - 06 - Battery Pack Repair

                           S6-1 Battery Pack -Charger Socket Repair

                           S6-2 Battery Pack -Power Socket Repair

                           S6-3 Battery Removal and Repair

                           S6-4 Charger Repair

SERVICE - 07 - Seat Repair

                           S7-1 Seat Spring Repair

SERVICE - 08 - Seat Bar Mechanism Repair

                           S8-1 Seat Base Repair

                           S8-2 Seat Base Spring Repair

                           S8-3 Seat Locking Pin Repair

SERVICE - 09 - Front Lower Cover Repair

SERVICE - 10 - Front Top Cover Repair

                           S10-1 Front Top Cover– Side Cover Repair

                           S10-2 Footplate Cover Repair

SERVICE - 11 - Rear Top Cover Repair

                           S11-1 DR Controller Repair

                           S11-2 Taillight Repair

                           S11-3 Power Socket Repair

                           S11-4 Rear Fender Repair

                           S11-5 Folding / Unfolding Board Repair

SERVICE - 12 - Rear Lower Cover Repair

                           S12-1 Micro Switch Repair

                           S12-2 Remote Control Board Repair

                           S12-3 Supporting Wheel Repair

SERVICE - 13 - Frame Repair

                           S13-1 Solenoid Valve Repair

                           S13-2 Retractor Repair(manual version only)

                           S13-3 Sliding Track Repair

                           S13-4 Motor Repair

                           S13-5 Electromagnetic Brake Repair

                           S13-6 Butterfly Base Repair

                           S13-7 Linear Actuator Repair

                           S13-8 Gas Spring Repair (manual version only)

Содержание HS-268

Страница 1: ...Service Manual Product Qualified as CE for EU GMP for Taiwan ROC ISO9001 13485 Certification HS 268 HS 268M 581201 26800...

Страница 2: ...Steering Component List Manual Version Automatic Version Accessory Component List Repair Items Preparations for Repairs Basic Maintenance Service procedures SERVICE 01 Steering Head Cover SERVICE 02 S...

Страница 3: ...1...

Страница 4: ...2...

Страница 5: ...3 Manual...

Страница 6: ...4 Automatic...

Страница 7: ...5 Manual...

Страница 8: ...6 Automatic...

Страница 9: ...7...

Страница 10: ...8...

Страница 11: ...9...

Страница 12: ...10 Manual...

Страница 13: ...11...

Страница 14: ...12 Automatic...

Страница 15: ...13...

Страница 16: ...14...

Страница 17: ...15...

Страница 18: ...rroded or damaged it should be replaced When reassembling the scooter please make sure to reassemble it in the proper order Make sure all the parts are secure and the scooter is in a good roadworthy c...

Страница 19: ...ht failure Taillight failure N D lever abnormal does not work or is jammed Scooter forwards or backwards travel abnormal Electromagnetic brakes failure Battery pack has been damaged Battery pack does...

Страница 20: ...the folding unfolding function see figure on the right 2 SERVICE 11 5 Folding Unfolding Board Repair Tapping error on the folding unfolding buttons If the Folding button is pressed when the scooter h...

Страница 21: ...is being charged Turn off the main power and disconnect the charger Micro switch failure SERVICE 12 1 Micro Switch Repair Speed pot SERVICE 1 Steering Cover Repair Motor or relevant circuit failure So...

Страница 22: ...ient for folding or unfolding Riding is not recommended and battery should be charged immediately 23 7v 23 4v Lead acid battery Lithium battery Remarks Number of lights LED 6 lights LED 5 lights LED 4...

Страница 23: ...p it in a suitable dry place When parking ensure the seat is secured the N D lever set to D position and the power switch is Off Before carrying out any maintenance turn off the power and make sure it...

Страница 24: ...Repair S6 4 Charger Repair SERVICE 07 Seat Repair S7 1 Seat Spring Repair SERVICE 08 Seat Bar Mechanism Repair S8 1 Seat Base Repair S8 2 Seat Base Spring Repair S8 3 Seat Locking Pin Repair SERVICE 0...

Страница 25: ...unfolding board 1 Remove the steering head rear cover and panel screws 12mm 2pcs 2 Remove the three screws 12mm 3pcs on the steering head rear cover 3 Remove the starter rod screws 8mm 2pcs 4 Detach t...

Страница 26: ...g replacement of the top control board do not disturb the metal power switch in the center Make sure to match the connector colors and do not make modifications to any cables or connections Do not for...

Страница 27: ...nnector figure on the right If it is not effective go to Buzzer Replacement below Buzzer Replacement Please refer to SERVICE 1 Steering Cover Repair steps first and then 1 Remove the screws 16mm 2pcs...

Страница 28: ...llows 1 Remove the screws 16mm 2pcs on the handle and steering head front cover 2 Remove the steering head front cover and set it aside carefully 3 Remove the starter rod connector on the board 4 Remo...

Страница 29: ...ws 1 Use needle nosed pliers to unfasten the nut 2 Remove the metal power switch nut 3 Take out the switch and replace it with a new one After the replacement of parts or re installation please follow...

Страница 30: ...ng stops place the RF key near the metal switch the scooter can be unlocked and setting has been completed Replace the steering head top cover If this has not been effective refer to SERVICE 1 1 Top C...

Страница 31: ...ing head charger socket After the replacement of parts or re installation please follow the exact reverse sequence for reassembly Lithium battery charger socket has 4 holes the Lead acid battery charg...

Страница 32: ...ont Top Cover Repair and SERVICE 11 Rear Top Cover Repair Then proceed as follows below 1 Remove the rear frame left side hook 2 pcs main cable 2 Cut and remove the cable tie 2 pcs of the front frame...

Страница 33: ...le on the top of the steering bar 3 Remove the adjustment screw 4 Disengage the central locking pin to separate the steering bar into upper and lower sections 5 Remove the main cable from the upper se...

Страница 34: ...parts or re installation please follow the exact reverse sequence for reassembly Headlight Repair Refer to SERVICE 1 Steering Top Cover Repair steps first and then Find the headlight connector Reconn...

Страница 35: ...in the middle so the wheel will go on properly 1 Rotate the wheel to find the notch on the wheel cap 2 Insert a flat screwdriver into the notch and 3 Lift the wheel cap off to expose the hub 4 Remove...

Страница 36: ...el Repair 1 Rotate the wheel to find the notch on the wheel cap 2 Insert a flat screwdriver into the notch and 3 Lift the wheel cap off to expose the hub 4 Remove the hexagonal headed bolt 12 and wash...

Страница 37: ...v please refer to the following Battery Failure Instructions If the battery voltage is within the normal range but it cannot be charged the charger may be faulty Refer to SERVICE 6 4 Charger Inspectio...

Страница 38: ...es special instructions for the removal and replacement of each kind of battery for the rest of the repair steps refer to SERVICE 6 1 Battery Pack Charger Socket SERVICE 6 2 Battery Pack Power Socket...

Страница 39: ...ery inside the battery pack this can be very dangerous and represents a severe hazard Please refer to SERVICE 6 Battery Pack Repair steps and then Find the charger socket connector inside the battery...

Страница 40: ...k Repair steps 1 Remove the battery pack charger socket 2 Squeeze the two sides of the charger socket inside the battery pack and 3 push it out of the battery pack gently 4 Replace the battery pack po...

Страница 41: ...ft Lithium battery or PB right Lead acid battery 3 This switch resets the parameters to suit the type of battery Make sure to push the switch completely to the end either left or right If this is not...

Страница 42: ...the country or region Input connector four pin Description The charging indicator shows Standby red light Charging orange light Charged green light 3 Lithium Battery Standard 4A Charger see figure on...

Страница 43: ...he seat springs to release the seat latch 5 Push the seat bracket by thumbs towards the back of scooters to release the seat from latch 6 When the seat is released from latch grab the seat and push it...

Страница 44: ...bar mechanism 2 Push the rear fender outwards carefully to separate it from the seat bar mechanism 3 Use an Allen key or driver to remove the socket head screws 5mm 10 2pcs on each side of the holding...

Страница 45: ...se refer to SERVICE 7 Seat Repair to remove the seat first then 1 Uses pliers to open the bar spring notch 2 Separate the bar spring from the seat base 3 4 Remove the hex screws 25mm 10 4pcs on both s...

Страница 46: ...ick release screw out 3 Remove the top washer 4 Remove the seat locking pin and spring from the other side of the seat base 5 Take out the seat spring When reassembling follow the exact reverse sequen...

Страница 47: ...When removing the screws start with those on the sides and when replacing them start with those in the middle This makes it easier to set the cover outer locking pins in place 1 There are 9 holding sc...

Страница 48: ...then 1 Find the three locking pins at the sides of the front lower cover left and right side cover 2 Push the pins outwards 3 Take the side cover off both sides When reassembling please follow the ex...

Страница 49: ...he user and may also damage the scooter Spring Re installation Instructions Spring location Figure a on the right Long end to the left short end to the right Re install at the locking pin on the left...

Страница 50: ...Remove the rear footplate cover by disengaging the three locking pins and pulling it upwards 3 Take out the rear footplate cover 4 Remove the four screws 12mm 4pcs at the rear of the top cover 5 Rais...

Страница 51: ...in cable connector Micro switch connector Electromagnetic brake connector Motor power connector Linear actuator power connector Remote control board power connector If the connections are good the wir...

Страница 52: ...the right Check the connector for security and reconnect figure on the right If this is not effective go to the following Replacement Instructions Replacement Instructions Please follow the SERVICE 11...

Страница 53: ...e possible to reinstall the battery pack Replacement Instructions Complete the SERVICE 11 Rear Top Cover Repair to remove the cover then 1 Unplug the rear top cover power socket connector 2 Squeeze th...

Страница 54: ...separate it from the frame 5Take the rear fender off For re installation follow the exact reverse sequence of these steps Complete the steps of SERVICE 11 Rear Top Cover Repair to remove the cover th...

Страница 55: ...ble ties on both sides 2 Cut and remove the cable ties on the wires on both sides 3 4 Unplug all the connectors on the rear lower cover and DR controller 5 Locate the four screws 12mm 4pcs holding the...

Страница 56: ...nector Instructions 1 Connector wiring needs to be passed through the rectangular areas marked in the figure and the wires must be sorted according to the connector codes shown in the picture 2 When r...

Страница 57: ...and unlock the scooter 2 Long press the folding and unfolding buttons at the same time for 2 seconds The board indicator orange light comes on to indicate it is ready for setup 3 Press either the fold...

Страница 58: ...er and set it aside 2 Check all the connectors on the rear lower cover with the DR controller only connectors without locking Refer to the connector instructions in SERVICE 12 Rear Lower Cover for det...

Страница 59: ...Refer to the SERVICE 12 2 Remote Control Board Repair steps then 1 Detach the battery connectors from the hooks on the rear lower cover 2 Remove the connectors from the remote control board 3 Remove...

Страница 60: ...VICE 11 Rear Lower Cover Repair SERVICE 12 Rear Top Cover Repair SERVICE 5 Rear Wheel Repair SERVICE 2 Steering Bar Repair SERVICE 11 1 DR Controller Repair and after removing the above items then 1 U...

Страница 61: ...ing re installation of the screws and washers please be careful about the placement of the gears on each side The flat side of the gear must be flush with the front frame and the white dot must face u...

Страница 62: ...Before re installation apply a little gel to the threads on the valve to ensure they do not come loose see the picture on the right Be careful not to get any gel on the plunger because this will cause...

Страница 63: ...tie x1pc on the frame and remove the steel cable 4 Use a cross head screwdriver to remove the screws 12mm 2pcs from the plastic shroud 5 Use a cross head screwdriver to remove the screws 20mm 2pcs th...

Страница 64: ...driver 5 to unfasten the Allen socket screw 1pcs holding the inner side of the sliding track 2 Use the hex driver 5 to unfasten the other screw 1pcs at the front of the sliding track 3 Push the left...

Страница 65: ...plates and the bolts and nuts need to be kept because they will not be provided with a new motor Please carry out the SERVICE 11 Rear Top Cover Repair SERVICE 12 Rear Lower Cover Repair SERVICE 5 Rea...

Страница 66: ...cable which would disturb the connections Please follow the steps in SERVICE 13 4 Motor Repair and then 1 Remove the motor and locate the four screws holding the electromagnetic braking device to the...

Страница 67: ...or gas spring for the manual version 4 Use an Allen driver 6 to hold the hex screws and turn the quick release nut by hand for removal 5 Take out the sliding base 6 At this stage the rear frame is com...

Страница 68: ...pair manual version only Please carry out the SERVICE 13 Frame Repair SERVICE 13 1 Folding Unit Repair SERVICE 13 2 Sliding Track Repair SERVICE 13 6 Sliding Base Repair steps and then 1 Locate the ga...

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