TT250
Owner’s
and
Service
Manual
www.CSCMotorcycles.com
115
If
the
starter
relay
closes,
use
a
multimeter
and
check
to
see
if
electrical
energy
is
reaching
the
starter
motor.
The
connection
is
on
the
starter
motor
just
behind
the
starter
motor
case
on
the
left
side
of
the
motorcycle.
If
the
starter
motor
is
receiving
electrical
energy
but
does
not
crank,
the
problem
is
most
likely
the
starter
motor.
You
will
need
to
remove
the
exhaust
pipe
to
get
access
to
the
starter
motor.
The
starter
motor
is
removed
by
removing
the
two
bolts
retaining
it
(accessible
from
the
right
side
of
the
motorcycle,
and
the
electrical
connection.
If
you
need
a
starter
motor,
please
call
us
at
909
445
0900.
If
the
starter
motor
spins
freely
but
the
engine
does
not
turn,
either
the
starter
motor
output
gear
is
stripped
or
there
is
a
problem
in
the
starter
gear
train.
Remove
the
starter
motor
transfer
gear
train
cover
and
examine
the
gears.
The
starter
motor
transfer
gear
train
cover
is
restrained
by
three
8mm
bolts.
If
the
starter
motor
output
gear
or
the
gear
train
exhibits
any
anomalies,
replace
any
defective
components.
Please
call
us
at
909
445
o900
for
replacement
parts.
Note
that
the
gear
cluster
has
thin
shims
on
either
side;
take
care
not
to
lose
these.
If
no
defects
are
apparent,
it
will
be
necessary
to
remove
the
left
engine
crankcase
cover
for
further
troubleshooting.
Place
a
drip
pan
under
the
engine,
as
engine
oil
will
escape
from
the
engine
during
the
following
steps.
Remove
the
gear
shift
lever.
The
left
engine
crankcase
cover
and
the
countershaft
cover
are
secured
by
several
8mm
bolts.
Remove
all
of
them.
Note
that
the
bolts
are
of
differing
lengths.
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