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Assembly

NEWBURY

19963-100 Rev C (05-20)

Page 5

PRE ASSEMBLY INFORMATION

CREATIVE PLAYTHINGS PLAYSETS USE A FEW STANDARD CONNECTIONS.

BECOMING FAMILIAR WITH THESE CONNECTIONS WILL SIMPLIFY ASSEMBLY AND

INSURE A SAFER PLAY PRODUCT FOR YOUR CHILDREN.

Hex Bolt & Weld Nut Assembly Procedure:

Assembly Layout:

Align the holes in the parts to be fastened. Start

preliminary tightening of bolt into weld nut by

hand. Tighten each bolt with a wrench until the

lock washer is fully compressed between the

head of the bolt and the flat washer.

Correct Assembly:

Bolt has been screwed securely into weld nut

and the connection is tight. Check connec-

tions periodically for tightness during the life

of the Playset .

Do not over tighten.

Incorrect Assembly:

During assembly or maintenance the bolt pro-

trudes 1/8" past the weld nut. Call customer

service or replace the bolt at a local hardware

store. You may be overtightening or using the

wrong size bolt.

Failure to replace this bolt with a shorter

one could result in serious injury.

Typical Installation - Lag Screws:

• Pilot drill with the appropriate

diameter drill bit and then use

a socket to tighten.

• DO NOT over tighten

Typical Installation - Wood Screws:

•  Use an electric drill or screw gun to drive screws.
•  Drill 1/8" pilot holes where required.
•  We recommend that you lubricate the

threads of the screws with beeswax or

soap to ease installation and minimize

breaking screws.

•

It is very important to make certain

that the tops of all screws are flush

with the surface of the wood and there

are no protruding sharp edges.

Lag Screw

Flat Washer

Содержание NEWBURY

Страница 1: ...cts with your child s safety in mind However only with careful supervision and proper safety instructions can you be assured of safe play time on any product designed for children This product is intended for single family home residential use only and not intended for use in any public setting Placement in any public setting constitutes a misuse of this product All hardware on this set is special...

Страница 2: ...al devices or bird feeders etc Suspended ropes chains and cables must be secured at both ends Suspended ropes chains and cables must not be capable of looping back on themselves Do not allow more than 120 lbs on Single occupancy swing accessories such as the Sling Swing and Trapeze Do NOT allow more than 175 lbs on multiple use swing accessories such as the Back to Back Plastic Glider Do NOT allow...

Страница 3: ...This leaning puts additional stress on all connections and joints and in time will cause those connections to loosen and fail The Safe Play Area must be free of all structures landscaping trees and branches rocks wires and other obstacles to safe play Children can be seriously injured running or swinging into these obstacles Remove all tripping hazards from the Safe Play Area Tripping hazards incl...

Страница 4: ...x Bolt 5 16 x 4 26 17003 1811 Hex Bolt 5 16 x 4 1 2 4 17003 2211 Hex Bolt 5 16 x 5 1 2 60 17020 106 Screw 8 x 1 5 8 61 17020 112 Screw 8 x 2 28 17020 109 Screw 8 x 2 1 2 38 17138 1025 T25 Deck Screw 10 x 2 1 2 We have packaged more hardware than is required for assembly 1 4 x 3 Truss Head Bolt 1 4 x 4 Hex Bolt 8mm Flat Washer 8 x 2 1 2 Screw 1 4 x 1 1 2 Lag Screw 1 4 Lock Washer 1 4 Weld Nut 5 16 ...

Страница 5: ...ss during the life of the Playset Do not over tighten Incorrect Assembly During assembly or maintenance the bolt pro trudes 1 8 past the weld nut Call customer service or replace the bolt at a local hardware store You may be overtightening or using the wrong size bolt Failure to replace this bolt with a shorter one could result in serious injury Typical Installation Lag Screws Pilot drill with the...

Страница 7: ...ll parts making sure nothing is missing or defective If you find that parts are missing or defective call the Creative Playthings Customer Service Department at 1 800 598 4997 NEWBURY BOX 1 63097 111 NEWBURY BOX 2 63097 121 NEWBURY BOX 3 63097 131 J 8 31682 102 Angle Brace 2 x 4 x 17 1 4 K 1 32753 102 Rope Bottom Supp 5 4 x 4 x 15 3 4 L 1 33978 102 Ladder Slat 5 4 x 4 x 18 3 4 M 1 35177 102 Inner ...

Страница 8: ...f deterioration If upon inspection hardware has sharp edges rusted or structural pieces have signs of premature failure replace them through Creative Playthings Customer Service Oil all metallic moving parts monthly during the usage season The swings trapeze tent rope ladders and any other removable plastic accessories should be removed and taken indoors when outside temperatures drop below 32 F 0...

Страница 9: ... 50 apart as shown at lower right Fasten one End Support AA to the Posts near the bottom using four 5 16 x 4 Hex Bolt Assemblies A Hex Bolt Assembly consists of one Hex Bolt one Lock Washer one Flat Washer and one Weld Nut Fasten the Platform Front AE to the Posts near the middle using two 5 16 x 4 Hex Bolt Assemblies Use the top holes at each end of the Plat form End Make sure the other holes in ...

Страница 10: ... right Fasten one End Support AA to the Posts near the bottom using four 5 16 x 4 Hex Bolt Assemblies A Hex Bolt Assembly consists of one Hex Bolt one Lock Washer one Flat Washer and one Weld Nut Fasten the Platform Back AF to the Posts near the middle using two 5 16 x 4 Hex Bolt Assemblies Use the top holes at each end of the Platform End Make sure the other holes in the Plat form End are aligned...

Страница 11: ...two 5 16 x 5 1 2 Hex Bolt Assemblies as shown The Hex Bolt should start from the outside of the Gym Push each bolt through a Lock Washer a Flat Washer then the bottom hole in the Platform End and the Posts before passing through the End Stringer Make sure the bottom edges of the Platform Ends and Stringers align The holes in the End Stringers are offset from the center of the board you may have to...

Страница 12: ... Boards Lay out the eight Deck Boards AD two End Deck Boards T and the Narrow Deck Board U across the End and Inner Stringers in the pattern shown at right Space the Boards evenly between the Posts The gap between the boards will be approximately 1 4 Attach each Board to the Stringers using one 8 x 2 Screw in each hole U T T AD AD AD AD AD AD AD AD STEP 9 Angle Braces to Platform Supports Move the...

Страница 13: ...ameter drill to bore a pilot hole up through the bottom of a Tent Support and one wall of the steel Tent Pipe as shown Secure the Tent Pipe to the Tent Support using one 8 x 2 1 2 Screw Repeat with the three other ends of the Tent Pipes Drill a 1 8 diameter pilot hole through one side of a Tent Post and one wall of the center Tent Pipe Secure the Tent Pipe to the Tent Post using one 8 x 1 5 8 Scre...

Страница 14: ...Angled Rails are square to the gym parallel to each other and at the same angle to the ground Fasten the Rope Board Q at the bottom of the Angled Rails using one 10 x 2 1 2 T25 Screw in each corner Drill 1 8 diameter pilot holes for each Screw Use two 1 4 x 4 Hex Bolt Assemblies to fasten the Top Rock Board S to the Angled Rails Thread each Bolt through one 1 4 Lock Washer one 8mm Flat Washer the ...

Страница 15: ...ess Brack ets on the Platform Support Check for obstructions behind the board before drilling 3 8 diameter holes through the support Fasten the Access Ladder Brackets to the platform using 5 16 x 1 1 2 Hex Bolt Assemblies Tighten all hardware STEP 18 Assemble Access Ladder Slide the Ladder Steps A into the slots cut into the Left and Right Ladder Rails V W as shown Make sure the lower corners on t...

Страница 16: ... the Deck Boards Fasten each Slat to the platform support and the wall support using four 8 x 1 5 8 Screws The gap will be approximately 24 1 2 between slats 1 2 gap below all Slats Parts omitted for clarity Parts omitted for clarity 1 2 gap below all Slats 3 1 2 typical 2 3 8 typical 2 1 2 typical Fasten two Wall Slats N to the slide side tent support and platform support using four 8 x 1 5 8 Scr...

Страница 17: ...Rope The Climbing Rope AI comes pre knotted on approximate ly 12 centers This is done to prevent the rope from sepa rating and it provides a better grip Additional knots can be added to shorten the rope DO NOT MODIFY THE DESIGN OF THIS ROPE IF THE ROPE IS REPLACED IT IS EX TREMELY IMPORTANT THAT YOU MAINTAIN THE SAME DESIGN AND CONSTRUCTION Insert the Climbing Rope AI though the hole in the Rope T...

Страница 18: ...attach the Platform Board and continue attaching the Slide STEP 27 Swing Beam Swings Install the Swing Beam as instructed by the assembly guide included with the Beam Hang the Swings and Ring Trapeze in the positions shown at right U S safety standards require a minimum clearance of 8 from the bottom of each Swing Accessory to the ground U K E U safety standards require a minimum clearance of 350m...

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