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Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
 

1998, 

2002, 

9/05, 

9/06 

        Alteration 

Rights 

Reserved

Table of Contents

Important Safety Instructions

General
AC Power Requirements 

2

Personal Precautions 

2

Preparing to Charge 

2

DC Connection Precautions 

2

Introduction

Items Included in System 

3

Additional Items Needed
 

3

Pump & Pipe

Installation Instructions
Direct Discharge to Outside 

4,5

Hookup to Existing Storm Sewer 

6,7

Control Unit Hookup

Mounting the Control Unit 

8

Positioning the Float Switch 

8

Installing the Battery Fluid Sensor  8
Hooking Up the Pump 

8

Hooking Up the Battery 

8

Understanding the Warning Lights 
and Alarms

Power 9
Water 9
Pump 9
Replacing the Pump 

9

Charger Operating 

9

Battery 10
Cable or Terminal Problems 

10

Replacing the Battery 

10

Test Button 

10

Testing the Float Switch 

10

Important Safety Instructions

General

Do not expose the control unit to rain or 
snow.

Do not use an attachment not 
recommended by the manufacturer.

Pull the plug rather than the cord when 
disconnecting the control unit.

An extension cord should not be used 
unless absolutely necessary. If an 
extension cord must be used, be sure 
the plug has the same confi guration as 
the plug on the control unit.

To reduce the risk of electric shock, 
unplug the control unit and disconnect 
the cables from the battery before 
attempting any maintenance or 
cleaning.

Do not disassemble the control unit.

AC Power Requirements

The controller must receive 115  volts  
AC +/- 5% from the AC outlet. Any 
voltage lower than this will cause the 
power failure alarm to activate. Lower 
voltages can be caused by utility 
company brown outs or heavy power 
draw from other appliances on the 
same circuit.

Personal Precautions

Wear eye protection and avoid touching 
your eyes while working near the 
battery.

If battery acid contacts skin or clothing, 
wash immediately with soap and water. 
If acid enters eye, immediately fl ood 
eye with running cold water for at least 
10 minutes and get medical attention.

Never smoke or allow a spark or fl ame 
in the vicinity of the battery.

Remove personal metal items such as 
rings, bracelets, watches, etc. when 
working with a lead-acid battery.

Preparing to Charge

Use the Barnes control unit for charging 
LEAD-ACID batteries only. Do not use 
the control unit for charging dry-cell 
batteries that are most commonly used 
with home appliances.

Be sure the area around the battery is 
well ventilated. Gas can be forcefully 
blown away by using a piece of 
cardboard or other 

nonmetallic

 material 

as a fan.

Clean the battery terminals. Be careful 
to keep corrosion from coming in 
contact with your eyes.

DC Connection Precautions

Connect and disconnect the battery 
cable rings only after removing the 
charger cord from the electric outlet.  

Never allow the rings to touch each 
other.

Coat the terminals with a thin coat of 
petroleum jelly to retard corrosion.

Attach the rings to the battery posts and 
secure them with wing nuts to insure a 
good connection.

Follow these steps when the battery is 
installed. A spark near the battery may 
cause a battery explosion. To reduce 
the risk of a spark near the battery:

Check the polarity of the battery 
posts.  The POSITIVE (POS, P, +) 
battery post usually has a larger 
diameter than the NEGATIVE (NEG, 
N, -) post.

Connect  the large ring on the 
POSITIVE (BLACK) wire from the 
control unit to the positive (+) post of 
the battery. Connect the small ring on 
the NEGATIVE (WHITE) wire from 
the control unit to the NEGATIVE (-) 
post of the battery.

When disconnecting the control unit, 
disconnect the charger, then remove 
the rings from the battery terminals.

Содержание BARNES BUS Series

Страница 1: ...Pumps Systems Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 1806006 Rev F Series BUS ...

Страница 2: ...wer draw from other appliances on the same circuit Personal Precautions Wear eye protection and avoid touching your eyes while working near the battery If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flood eye with running cold water for at least 10 minutes and get medical attention Never smoke or allow a spark or flame in the vicinity ...

Страница 3: ...ry and power conditions constantly It will also detect irregularities sounds an alarm and pinpoints problems and solutions on the control panel The alarm will sound to these potential problems Battery needs water Battery is old and needs to be replaced Battery is discharge Battery is defective Power plug is out of wall Power is out Charger needs to be replaced Pump has been activated MODEL NUMBER ...

Страница 4: ... the controller and the float switch 1 Battery cap for the sensor 1 Battery charger You will also need to supply A deep cycle marine battery Do not use a sealed or maintenance free battery 1 1 4 1 1 2 PVC pipe and fittings depending on the installation method you choose PVC cement and primer A rubber union with hose clamps or a Y connector and two 2 check valves depending on the installation metho...

Страница 5: ...re so that the plug on the end will not fall into the sump Attach the wire to the pipe with a piece of tape 3 Place the pump with the 4 PVC pipe attachment on the bottom of the sump floor next to the main AC pump Do not mount the pump to any existing pipes It should be placed on the floor of the sump A brick may be placed under the pump if there are rocks or other debris on the sump floor 4 Attach...

Страница 6: ...fitting that is attached to the elbow on the pump 4 Secure the pump wire so that the plug on the end will not fall into the sump Attach the wire to the pipe with a piece of tape 5 Attach a rubber union not included to the top of the 1 1 4 pipe This will allow the pump to be removed easily should the need arise The path of the rest of the pipe and the details of each installation will vary Using so...

Страница 7: ...DRILL A 1 8 HOLE IN THE 1 1 4 PVC PIPE THREE INCHES 3 ABOVE THE CONNECTION TO THE BACK UP SUMP PUMP Drill the hole at a 45 angle toward the bottom of the sump to avoid splashing water outside the sump pit 3 If there is no check valve on the main AC pump one must be installed at this time Then install a Y connector above the check valve on the discharge pipe for the main AC pump 4 Secure the pump w...

Страница 8: ...t to the threaded fitting that is attached to the elbow on the pump 4 a Install a check valve on the PVC pipe on the back up sump pump b IMPORTANT WHEN A CHECK VALVE IS USED DRILL A 1 8 HOLE IN THE 1 1 4 PVC PIPE THREE INCHES 3 ABOVE THE CONNECTION TO THE BACK UP SUMP PUMP Drill the hole at a 45 angle toward the bottom of the sump to avoid splashing water outside the sump pit 5 If there is no chec...

Страница 9: ...or any incoming rush of water 3 Installing the battery fluid sensor Replace the battery cap that is 2nd from the POSITIVE post of the battery with the sensor cap that is provided in the back up sump pump package There are two holes in the sensor cap Insert the fluid sensor in the hole that is off center on the top of the cap Do not glue the sensor into the cap If your battery will not accommodate ...

Страница 10: ...stem automatically pumped the water out of the sump It is also possible that your check valve is stuck and needs to be replaced After determining the source of the problem push the RESET button to silence the alarm REPLACING THE PUMP 1 Unplug the pump from the back of the control unit 2 Release the rubber union or check valve and remove the pump and the rigid PVC pipe section from the sump 3 Unscr...

Страница 11: ...ay have to press the RESET button to silence the pumping alarm REPLACING THE BATTERY IMPORTANT REVIEW THE SAFETY INSTRUCTIONS BEFORE YOU PROCEED 1 Unplug the charger from the wall outlet 2 Remove the battery cables from the battery posts 3 Coat the new battery terminals with petroleum jelly and replace the battery cables BLACK to the POSITIVE post and WHITE to the NEGATIVE post 4 Plug the charger ...

Страница 12: ... nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSE...

Страница 13: ...Notes ...

Страница 14: ...Notes ...

Страница 15: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Страница 16: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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