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GALOPPINO

USAGE AND MAINTANENCE MANUAL

Manual no.

Ed.

Date

Pag.

MCA1001-EN-ED05

05

12/09/14

4/31

This document is the property of CRAMARO TS s.r.l. and cannot be reproduced, even if only partially, without the written authorisation

of the company

Pag 4

ADJUSTABILITY OF THE CONTROL ELEMENTS OF THE TARPAULIN

FRONT ANCHORAGE ASSEMBLY OF THE CANVAS

MOTORISED PULLING ARC

INDICATIONS FOR THE ASSEMBLY OF THE SYSTEM

There are few operations to be carried out before application of the system on a common box (which confirms
the minimum APPLICABILITY characteristics shown above) but these are essential to ensure that the work is
successfully done.

1 ) Check that the front face of the cab is not sloping or contoured in a manner such as to not permit a flat
support and therefore secure mounting of the FRONT RETURN SYSTEM.

N.B. always check before drilling, by placing assembled system close to the point where the hole for the various
fixings must be drilled and that there are no electrical  wires near the holes or the point of union between the
various elements that make up the box.

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Содержание GALOPPINO

Страница 1: ... cramaro com Pag 1 TS S r l CRAMARO TS S r l COLOGNA V TA VR VIA QUARI DESTRA 71 TEL 39 0442 411688 FAX 39 0442 411690 E MAIL info cramaro com WEB http www cramaro com GALOPPINO TECHNICAL SPECIFICATIONS FOR UTILISATATION and ASSEMBLY FOR HANDLING SYSTEM WITH DRIVIING ARC COLOGNA VENETA VR SISTEMI DI COPE RTURA BREVETTATI ...

Страница 2: ... Qualified Personnel must read the instructions contained in this manual carefully In the case of doubts about the correct interpretation of the instructions kindly call your nearest assistance centre to obtain the necessary clarifications Any operative methodology of the plant not included in this instruction manual is to be considered as incorrect or improper RECIPIENTS The abovementioned manual...

Страница 3: ...wn motorisation The great advantages of the GALOPPINO tarpaulin are mainly Easy assembly of the tarpaulin as it does not require laborious transformations of the box on which the tarpaulin must be applied Very rapid assembly given the demands of the pieces that make it up Very rapid replacement of any pieces damaged during use Possibility of removing the tarpaulin completely from the vehicle by on...

Страница 4: ...be carried out before application of the system on a common box which confirms the minimum APPLICABILITY characteristics shown above but these are essential to ensure that the work is successfully done 1 Check that the front face of the cab is not sloping or contoured in a manner such as to not permit a flat support and therefore secure mounting of the FRONT RETURN SYSTEM N B always check before d...

Страница 5: ...ectrical connections already incorporated the power supply cable already inserted in the appropriate pocket within the tarpaulin and with the various lateral anchorage systems already assembled and ready to be fitted on the box DIAGRAM OF CANVAS POSITIONING PACKAGED ON THE BOX Bind the canvas pack and arcs with a cord at the centre to avoid it coming loose during the subsequent operations Turn the...

Страница 6: ...x Spread the canvas thus assembled over the box by cautiously activating the electric movement until the last arc of the tarpaulin is sent to the rear rebate 1 2 1 Check the rotation of the FLAP so that it falls exactly in line with the rear door 2 If instead the tarpaulin has a STANDARD REAR TAIL then position the motorised arc in the rearmost position Assembly Assembly with FLAP without FLAP The...

Страница 7: ...CAL CONNECTION DIAGRAM The control unit has 4 connection elements 2 for the motor and 2 for the battery The connection must be carried out with two electric cables one of which is directed to the tarpaulin s motor while the other one is to the power supply circuit Both cables are tightened with cable glands inserted in a plastic boss with a water repellent gasket CONNECTION DIAGRAM CONNECTION Stap...

Страница 8: ...ontains the following 1 emergency MUSHROOM SHAPED button also used to start the control unit with REMOVABLE keys 2 Knob to open the door that protects the control panel 3 Boss to protect electrical connections Inside the cover of the control unit instead the control panel contains the following 4 Red warning light on when the tarpaulin is moving 5 80 A fuse 6 Spring loaded operating switch OPENING...

Страница 9: ...n maintenance is being performed to wash electrical parts control unit motor electrical contacts with direct jets of water to leave the activation key on the emergency button when the cover is not being used to unload the box without first opening the cover to use the cover to smoothen the load to open or tamper with the control unit body this renders the warranty null and void 8 Plate reporting t...

Страница 10: ...emote control simultaneously until the LED will light up for about 100 ms wait for about 3 s This means that the control unit has is entered the learning mode 4 Release buttons A and D on the remote control and wait at least 1 second within 10 seconds in the control unit learning mode activate the test function 5 Activate the test function as follows press and hold the D button on the remote contr...

Страница 11: ...out the written authorisation of the company Pag 11 Identify the new control unit CODE 4WCE4C03031A by looking at the label inside the cover The serial number is written in the lower left part and only a barcode is present compared to the previous version NEW LABEL OLD LABEL The control unit learning procedures are compatible with the 4 button remote control as well as the 2 button remote control ...

Страница 12: ...e STD with the following additional commands PARTIAL OPENING timed CONTROL IN CABIN PARTIAL OPENING CABIN CONTROL CONTROL FOR VIBRATOR The FULL OPTIONAL control unit is only available with the 24V version WIRING CONNECTION DIAGRAM M M M motor AUX B battery CC cabin control B B AP partialopening AUX vibratorcontrol AP CC CC WIRING CONNECTION CONTROL DIAGRAM IN CABIN FOR DRIVING IC switch in the cab...

Страница 13: ... the company Pag 13 WIRING CONNECTION CONTROL DIAGRAM IN CABIN FOR SEMI TRAILER IC switch in the cabin normally open and with the positive connected in power e g on the dashboard WIRING CONNECTION DIAGRAM FOR PARTIAL OPENING TIMED 7 s IC command from PTOs with positive connected in power e g on the dashboard BATTERY MOTOR BATTERY MOTOR FUSE 24 V dc IC MOTOR 2 x 2 mm 2 2 x 2 mm 2 FUSE 24 V dc IC MO...

Страница 14: ... Pag 14 FUSE 24 V dc MOTOR MOTOR MOTOR BATTERY BATTERY WIRING CONNECTION DIAGRAM FOR VIBRATOR CONTROL RELAY The RELAY to be used to control the vibrator is the E T106A2 model of RAVIOLI A 4 CHANNEL TRANSMITTER must be used to use the VIBRATOR CONTROL B A D C Button A cover activation OPENING function Button B cover activation CLOSING function Button C VIBRATOR activation Button D cover activation ...

Страница 15: ...e configured correctly to be able to use the radio control Below are the steps to recognise and save one or several radio controls Learning how to use the Remote Control The control unit can learn i e it can recognise and save a new remote control The control unit can associate up to 5 remote controls When an additional remote control is recognised and saved the oldest one is deleted A D 1 Button ...

Страница 16: ...ning mode Repeat the steps above to recognise and save a new remote control IMPORTANT NOTE You can only add one remote control at a time Deleting from the Control Unit Memory The control unit s memory used to recognise the remote controls can be erased at any time Proceed as follows to erase the control unit s memory 1 Press the red mushroom shaped emergency button to switch the device off and wai...

Страница 17: ...COVER 11 REDUCER 12 ELEMENT OF TRANSMISSION REDUCERS JUNCTION IN ARC LATERAL JUNCTION FRONT JUNCTION 24 V BATTERY MOTOR The electrical cables 8 are inserted in the appropriate internal pocket of the tarpaulin pas within the rear of the arc and connected with the wires these also pass within the final arc that come from the motor placed at the extremity of the same arc The connection takes place th...

Страница 18: ... tarpaulin completely above the box Spread pulling the front part of the canvas gently until it rests on the front edge of the box corresponding to the furthest forward point possible Fix the lateral parts of the canvas with the Teflon reinforcement phed plate with the screws in the lateral supports of return mechanism during this operation also position the pulleys protection guard Finally rivet ...

Страница 19: ...tivating metallic fixings These FIXNGS called RAPID HOOKS are supplied with a further safety system or else cables and lateral elastics RAPID LATERAL ANCHORAGES OF THE BAYONET TYPE The rapid hooks for the GALOPPINO tarpaulin are of the BAYONET type and the number provided is 2 rapid hooks per side A LONG and a MEDIUM hook FINISHING OPERATIONS AND PRE UTILISATION CHECK When all the operations indic...

Страница 20: ...ct the wires to the cable that passes within the arc paying attention to the polarity colour of the wires VIII Replace the motor in its housing within the final arc IX Check the distance of the lateral mountings of the motor from the lateral sides of the box and adjust it to the original measure if necessary X Definitively tighten the screws that hold the motor attached to the final arc REPLACEMEN...

Страница 21: ...iding cables of the GALOPPINO tarpaulin is quite easy to do First and foremost it is indispensable to bind the tarpaulin so that it cannot cause injury to whoever is doing the replacement work LIST OF ELEMENTS 1 REAR ANCHORAGE 2 FRONT CLAMP FOR TENSIONING THE CABLE 3 FRONT PULLEY FOR DEFLECTION OF THE CABLE Free the cable by unhooking it from the front and rear tensioners and then remove it from t...

Страница 22: ...d on the front of the box on the indispensable condition that it is adequately anchored to the structure of the box itself It is absolutely prohibited to utilize the tarpaulin as a means of levelling the material transported It is absolutely prohibited to unload material without having first completely uncovered the box It is absolutely prohibited to wash the electrical parts control unit motor el...

Страница 23: ...at ensure a better movement of the tarpaulin Periodically check the integrity of the self releasing system so as not to compromise the correct functioning of the tarpaulin Periodically check the cleanliness and the correct functioning of the electrical contacts placed between the chassis and box Periodically check that the electrical connection cables are not damaged Periodically wash the canvas t...

Страница 24: ...k No current Check the entire electrical system for interruptions or disconnected cables When the tarpaulin selector is activated the ON lamp does not flash and the tarpaulin selector does not work Electrical contacts not in position or motor disconnected Check the correct position of the electrical contacts between the chassis and the box and the connection to the motor When the tarpaulin movemen...

Страница 25: ...AS OF THE ADHESIVE PLATES 1 IT IS ABSOLUTELY PROHIBITED TO 2 REMOVE THE NOTICES FOR THE UTILISATION OF THE TARPAULIN 3 REMOVE THE RAPID ANCHORAGE HOOOKS 4 5 TO WASH WITH A WATER JET N B The FAILURE TO APPLY the above described adhesive plates will result in the automatic invalidation of the warrantee by CRAMARO TS S r l which shall not be liable in any manner for any damages suffered by persons or...

Страница 26: ...8 37 consequently the manufacturer s obligation to supply it and the user s obligation to comply with the regulations The CHECKS REGISTER constitutes an irreplaceable tool for complying with the obligations dictated by the prevailing legislation on the matter of the employer s accountability on the use and maintenance of the equipment for work LEGISLATIVE DECREE no 626 of 19 09 1994 and LEGISLATIV...

Страница 27: ...HE SCREWS WITH A MANUAL KEY NOT ELECTRIC SCREWDRIVERS 5 MINUTES ELECTRICAL CONTACTS WEEKLY REINSTATE THE CONTACT BY CLEANING IT AND CHECK CORRECT CLEARANCE 15 MINUTES ELECTRIC CABLES WEEKLY INSULATE WITH ADHESIVE TAPE OR REPLACE THE CABLES WITH DEFECTS OR LACERATIONS 15 MINUTES SELF RELEASING TARPAULIN SYSTEM WEEKLY CH ECK FOR ANY DEFORMATIONS OF THE RODS OF THE PLASTIC PARTICULARS 15 20 MINUTES I...

Страница 28: ...NTION SIGNATURE OF THE MAINTANENCE OPERATOR PROTECTION ELEMENTS OF THE ELECTRICAL DEVICES MONTHLY CHECK THE FUNCTIONALITY OF THE FUSES POSSIBLY CHANGING THEM ONLY WITH OTHERS OF THE SAME AMPERAGE DO NOT INTERVENE WITH BY PASS BRIDGES 10 MINUTES SLIDING SHOES HALF YEARLY IF NORMAL MATERIALS ARE TRANSPORTED CAREFUL VISUAL CHECK OF THE STATE OF WEAR OF THE SUPPORT SURFACES AND POSSIBLE REPLACEMENT OF...

Страница 29: ... cannot be reproduced even if only partially without the written authorisation of the company Pag 29 MONTHLY CHECKS OPERATIONS CARRIED OUT PARTICULARS OF REPLACEMENTS DATE OF INTERVENTION SIGNATURE OF THE MAINTANENCE OPERATOR MONTHLY CHECKS OPERATIONS CARRIED OUT PARTICULARS OF REPLACEMENTS DATE OF INTERVENTION SIGNATURE OF THE MAINTANENCE OPERATOR ...

Страница 30: ... cannot be reproduced even if only partially without the written authorisation of the company Pag 30 MONTHLY CHECKS OPERATIONS CARRIED OUT PARTICULARS OF REPLACEMENTS DATE OF INTERVENTION SIGNATURE OF THE MAINTANENCE OPERATOR MONTHLY CHECKS OPERATIONS CARRIED OUT PARTICULARS OF REPLACEMENTS DATE OF INTERVENTION SIGNATURE OF THE MAINTANENCE OPERATOR ...

Страница 31: ...ERATIONS CARRIED OUT PARTICULARS OF REPLACEMENTS DATE OF INTERVENTION SIGNATURE OF THE MAINTANENCE OPERATOR MONTHLY CHECKS OPERATIONS CARRIED OUT PARTICULARS OF REPLACEMENTS DATE OF INTERVENTION SIGNATURE OF THE MAINTANENCE OPERATOR CRAMARO TS reserves the right to modify what it shall consider appropriate to improve its product at any time without the obligation to give any prior notice or substi...

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