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Mild steel

: Use 75% Argon and 25% CO2 for reduced spatter and reduced penetration for thinner 

materials.  Do  NOT  USE  Argon  gas  concentrations  higher  than  75%  on  steel.  The  result  will  be 

extremely poor penetration, porosity, and brittleness of weld. 

Mild Steel

: Use CO2 for deeper penetration but increased spatter. (A CO2 regulator adapter will be 

needed) 

Stainless steel

: Use a mixed gas consisting of Helium, Argon and CO2.   

Aluminum or bronze

: Use 100% Argon. 

OPERATION 

 

High  voltage  danger  from  power  source!  Consult  a  qualified  electrician  for  proper 

installation of receptacle at the power source. This welder must be grounded while in use to 

protect  the  operator  from  electrical  shock.  If  you  are  not  sure  if  your  outlet  is  properly 

grounded, have it checked by a qualified electrician. Do not cut off the grounding prong or 

alter the plug in any way and do not use any adapter between the welder's power cord and 

the  power  source  receptacle.  Make  sure  the  POWER  switch  is  OFF  then  connect  your 

welder's power cord to a properly grounded 230 VAC (220V - 240V), 60 HZ, single phase, 50 

amp power source.

   

 

1. POWER SWITCH 

The power switch supplies electrical current to the welder. Whenever the power switch is in the ON 

position,  the  welding  circuit  is  activated.  ALWAYS  turn  the  power  switch  to  the  OFF  position  and 

unplug the welder before performing any maintenance. 

 

2. VOLTAGE SELECTOR   

The voltage selector controls the welding voltage/heat. This unit has a 12 position voltage control. 

Refer  to  the  label  inside  the  welder  side  door  for  recommended  voltage  selector  settings  for  your 

welding job. 

 

3. WIRE SPEED CONTROL 

The wire speed control adjusts the speed at which the wire is fed out of the welding torch. The wire 

speed needs to be closely matched (tuned-in) to the rate at which it is being melted off. Some things 

that affect wire speed selection are the type and diameter of the wire being used, the heat setting 

selected,  and  the  welding  position  to  be  used.  Refer  to  the  label  inside  the  welder  side  door  for 

recommended wire speed settings for your welding job. 

 

NOTE:

  The  wire  will  feed  faster  without  an  arc.  When  an  arc  is  being  drawn,  the  wire  speed  will 

slow down. 

 

4. HOLDING THE TORCH 

The best way to hold the welding torch is the way it feels most comfortable to you. While practicing 

to use your new welder, experiment holding the torch in different positions until you find the one that 

seems to work best for you. 

 

5. POSITION OF THE TORCH TO THE WORK PIECE 

There are two angles of the torch nozzle in relation to the work piece that must be consider when 

welding. 

Содержание MIG 250MGS

Страница 1: ...MANUAL 2 2016 WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in seriou...

Страница 2: ...re considered consumable items and are not covered under warranty 1 year Parts and Labor on MIG gun parts except those listed under normal wear items cables regulator and plasma torch except those lis...

Страница 3: ...this equipment Make sure the area is clean dry and ventilated Do not operate the welder in humid wet or poorly ventilated areas Always have your welder maintained by a qualified technician in accordan...

Страница 4: ...a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insulated footwear Insulate yourself from the work piece Avoid contacting the work piece or ground D...

Страница 5: ...ot operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover...

Страница 6: ...ossible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with a wrist strap Put...

Страница 7: ...G welding steel and stainless steel with the correct shielding gas Use the optional MMWEZFSG2 Spool Gun for best results when MIG welding aluminum The quick connect polarity connections make switching...

Страница 8: ...n the shielding gas cylinder for MIG welding with solid wires The regulator controls the compressed gas and allows you to adjust the flow rate of the gas GAS HOSE The gas hose connects to the regulato...

Страница 9: ...aining bolt 1 2 Make note of the retaining groove on the back end of the MIG torch 1 3 Insert the back end of the MIG torch into the MIG socket on the front of your machine Make certain to completely...

Страница 10: ...witched into the MIG TORCH position 2 SPOOL GUN ASSEMBLY 2 1 This unit is set up to accept the MMWEZFSG2 gun only 2 2 The MMWEZFSG2 has three connection points at the back of the spool gun 1 The gas c...

Страница 11: ...ock High voltage danger from power source Consult a qualified electrician for proper installation of receptacle This welder must be grounded while in use to protect the operator from electrical shock...

Страница 12: ...o the wire spool by hand turning the spool clockwise Be careful not to all the wire to come out of the rear end of the inlet guide tube without holding onto it or the wire spool will unspool itself Pu...

Страница 13: ...e power cord from the AC power source before installing wire NOTE Before installing make sure that you have removed any old wire from the torch assembly This will help to prevent the possibility of th...

Страница 14: ...ool Hold on to it securely so as not to allow unspooling or tangling of the wire as it will result in tangled wire and feeding problems 4 2 8 Cut off any bent portion of the wire using a wire cutter 4...

Страница 15: ...e welder ON 5 SETTING THE DRIVE ROLL TENSION Arc flash can injure eyes To reduce the risk of arc flash make certain that the wire coming out of the end of the torch does not come in contact with the w...

Страница 16: ...nting toward you or any other person Turn the valve on the gas bottle clockwise and quickly close This quick thrust of gas will clear any debris in the connection Connect the regulator to the gas bott...

Страница 17: ...he power switch is in the ON position the welding circuit is activated ALWAYS turn the power switch to the OFF position and unplug the welder before performing any maintenance 2 VOLTAGE SELECTOR The v...

Страница 18: ...sleeved shirt trousers without cuffs high topped shoes and an ANSI approved welding helmet 7 1 Connect the Ground Clamp to a scrap piece of the same type of material which you will be welding It shou...

Страница 19: ...ill prevent proper fusion or create a lumpy uneven bead Travel direction is the direction the torch is moved along the weld joint in relation to the weld puddle The torch is either PUSHED into the wel...

Страница 20: ...ing positions and is most commonly used It is best if you can weld in the flat position if at all possible as good results are easier to achieve HORIZONTAL POSITION Is performed very much the same as...

Страница 21: ...into the nozzle Angle B should be held at zero degrees so that the wire is aiming directly into the weld joint If you experience excessive dripping of the weld puddle select a lower heat setting Also...

Страница 22: ...t fillet weld joints on metals of moderate to heavy thickness will require multiple pass welds to produce strong joint The following figure will show the sequence of laying multiple pass beads into a...

Страница 23: ...allowed to fill up the hole leaving a spot weld that is smooth and flush with the surface of the top piece Select the wire diameter heat setting and tune in the wire speed as if you were welding the...

Страница 24: ...r Too Little Drive Roll Tension See Setting Drive Roll Tension Section Drive Roll is Worn Replace Drive Roll Can Not Create An Arc Work Piece is Painted Or Rusty Remove All Paint And Rust Ground Clamp...

Страница 25: ...Page of 28 25 DIAGRAM PARTS LIST...

Страница 26: ...0080 DOOR LATCH 2 20 105200121 LOWER RIGHT PANEL 1 21 105200122 WHEEL 200 X 50 MM 2 22 105200123 FLAT WASHER 2 23 105200124 AXLE CAP 2 24 105200125 FLAT WASHER 2 25 105200126 DUAL CYLINDER TRAY 1 26 1...

Страница 27: ...LOSURE 1 52 105200151 CONTROL TRANSFORMER 1 53 105200152 MAIN PC BOARD 1 54 105200153 AC CONTACTOR 1 105200154 MIG TORCH 1 105200155 MIG TORCH NOZZLE 1 105200156 MIG CONTACT TIP 023 1 105200157 MIG CO...

Страница 28: ...Page of 28 28 Distributed by CORNWELL QUALITY TOOLS 667 SEVILLE RD WADSWORTH OH 44281 www conwelltools com Made in China...

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