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Artiglio Master 28

Operator’s manual

TRAINING CHECK

Qualified Rejected

Safety measures

Warning and caution labels
High risk areas and other potential hazards
Operative safety procedures

Checking maintenance and performance

Head mounting inspection
Adjustment and lubrication
Maintenance and instruction messages

Clamping

Steel/alloy rims
Reverse rims
Closed rims

Bead breaking

Standard wheels
Low profile wheels

Demounting

Bead lubrication when removing the low profile tyres

Reverse rims

Mounting

Standard wheels
Mounting of stiff, low profile tyres

Wheels with reverse rim

Bead lubrication for proper mounting
WDK procedure

Accessories

Instructions for correct use of the accessories

Inflatron user instructions (optional)

Inflating procedure

Safety measures
Lubrication and removal of the valve insert

Tubeless tyre inflation

Содержание Artiglio Master 28

Страница 1: ...0522 639 150 www corghi com info corghi com Artiglio Master 28 Cod 4 137578 09 2019 Italiano Manuale d uso 3 English Operator s manual 85 Fran ais Manuel d utilisation 167 Deutsch Betriebsanleitung 24...

Страница 2: ......

Страница 3: ...isinexcellentworkingorder Incaseanymalfunction or possible dangerous situation are observed immediately shut down the Tyre Changer and resolve the situation before you proceed For any question related...

Страница 4: ...Clamping Steel alloy rims Reverse rims Closed rims Bead breaking Standard wheels Low profile wheels Demounting Bead lubrication when removing the low profile tyres Reverse rims Mounting Standard whee...

Страница 5: ..._________________________________________________________________ _____________________________________________________________________ ________________________________________________________________...

Страница 6: ...LIFTING HANDLING 105 3 2 INSTALLATION 105 4 INSTALLATION AREA 108 5 ARTIGLIO MASTER 28 DESCRIPTION 109 5 1 OPERATOR POSITION 109 5 2 OVERALL DIMENSIONS 110 5 3 EQUIPMENT COMPONENTS MAIN WORKING OPERA...

Страница 7: ...NG AND UNLOADING THE WHEEL 136 6 13 A WHEEL UNCLAMPING 136 WHEEL UNCLAMPING AUTOMATIC VERSION 136 6 13 B WHEEL UNLOADING 137 7 TROUBLESHOOTING 137 7 1 LIST OF DISPLAY SIGNALS 137 8 MAINTENANCE 138 Sch...

Страница 8: ...tain detailed information regarding the equipment procedures and maintenance Italics are used to refer to specific parts of this manual that offer additional information or clarifications These refere...

Страница 9: ...f not avoided could cause material damage CAUTION 1 2 a GENERAL WARNINGS AND INSTRUCTIONS Proceed with caution to prevent any injuries Carefully read understand and follow the warnings and instruction...

Страница 10: ...tions of its parts in surrounding areas with a force sufficient to cause serious injury or death Do not mount a tyre if its dimensions indicated on the side do not correspond exactly to the rim dimens...

Страница 11: ...Do NOT mount tyres on damaged bent rusted worn warped or deformed rims 13 Should the tyre get damaged during the mounting phase do not try to complete the mounting operation Remove it take it away fr...

Страница 12: ...the adhesive labels affixed to the equipment 23 Clamp the rim on the wheel support plate during inflation 1 2 b LABELS PLACEMENT No Code Adhesive Description 1 446429 LABEL INPUT PRESSURE MAX 16 BAR...

Страница 13: ...PLATE ROTAT 12 461933 INFLATION PED 13 446436 DEFLATION PRESSURE GAUGE 14 461936 PROHIBITION OF TWO OPERATORS WORKING SIMULTANEOUSLY 15 346855 ADHESIVE SAFETY STRIP Y B 50X130 16 462081 RISK OF CRUSHI...

Страница 14: ...BEL WHEEL LOCKING UNLOCKING PEDAL AUTOMATIC VERSION ONLY HAZARD LABELS KEY code 462081 Risk of crushing part n 461930 Risk of crushing Part n 461936 Never stand behind the machine Only one operator ma...

Страница 15: ...Artiglio Master 28 Operator s manual 97 EN 21 20 18 16 19 16 9 4 17 14 6 15 7 2 1 5...

Страница 16: ...98 Artiglio Master 28 Operator s manual 10 8 7 13 22 11 12 3 15...

Страница 17: ...provided on the machine data plate Fig 1 connect the machine to an industrial socket the machine must not be connected to domestic sockets A good earth connection is essential for correct operation of...

Страница 18: ...7 18 1100 10 2 110V 1ph 50 60Hz MI 0 98 7 18 1100 10 2 Lifter max capacity 85 kg Weight 470 kg T I version 480 kg Noise level A weighted sound pressure level LpA at the working position 70 dB A The no...

Страница 19: ...dewall of the tyre itself 2 Activate the air inflation jets only when inserting the bead 3 Discharge the air pressure system before disconnecting the power supply or other pneumatic components Air is...

Страница 20: ...e barrier or other systems Handling of wheels with rims Tyre inflation Move away from the tyre changer while inflating the tyre and do not lean forward when inspecting the wheel during inflation Wheel...

Страница 21: ...Ambient conditions for machine transport and storage Temperature 25 55 C Do not stack other goods on top of the packing to avoid damaging it CAUTION Handling To move the packing insert the forks of a...

Страница 22: ...ompromise operator safety CAUTION Before removing the machine from the pallet make sure the items shown below have been removed CAUTION Remove the upper part of the cardboard packaging and make sure t...

Страница 23: ...upply networks 3 2 INSTALLATION Remove the hoisting bracket by loosening the screw and the relevant washer Fig 6a Remove the pressure gauge holder cover from its packaging Connect pipeline A Fig 7 to...

Страница 24: ...the spacer and shim Insert the pivot pin F Fig 13 and fix it to the support by means of the M8 screw G Fig 13 supplied Secure the two spring brackets H Fig 14 and H1 Fig 14a using the M6 screws suppl...

Страница 25: ...s support using the 2 provided screws Fig 18 Connect the machine to the power supply and the compressed air supply lines FOR T I VERSIONS ONLY Fixtheinflationhandlesupporttothetyrechanger P Fig 19 usi...

Страница 26: ...narrow area or position it below floor level DANGER WARNING IMPORTANT for the correct and safe operation of the equipment the ambient lighting level should be at least 300 lux Do not install the machi...

Страница 27: ...plateFig 17reportingitsidentificationdataandsometechnicaldata As well as the manufacturer s details it indicates Mod Machine model V Power supply voltage in Volts A Input voltage in Amperes kW Absorbe...

Страница 28: ...18 5 3 EQUIPMENT COMPONENTS MAIN WORKING OPERATING ELEMENTS OF THE MACHINE The main machine parts are indicated in Fig 19 1 Control console 2 Pressure gauge with deflation push button 3 Frame 4 Upper...

Страница 29: ...Artiglio Master 28 Operator s manual 111 EN 1 2 5 6 4 12 11 20 14 13 3 15 16a 7 17 8 9 10 19 19 18 12a 16 14a...

Страница 30: ...ne works is the best way to guarantee safety and machine performance Learn the functions and location of all controls Carefully check that all controls on the machine are working properly The machine...

Страница 31: ...2 Operating lever for lower bead breaker disc vertical movement 3 Push buttonforsimultaneouspenetrationofupperandlowerbeadbreaker Area B Tool head functional controls 4 Push button for 180 head rotati...

Страница 32: ...g positions each corresponding to a rotation speed pedalraised unstableposition slowanticlockwiserotation If the pedal is kept raised for more than 4 seconds rotation gets faster always anticlockwise...

Страница 33: ...Pedal pressed unstable position hands on wheel lifting 2 Pedal pressed unstable position hands on wheel lowering 5 4 e PRESSURE GAUGE WITH DEFLATION PUSH BUTTON Fig 24 1 Pressuregaugedisplayingairpre...

Страница 34: ...CHECKS Check that there is a pressure of at least 8 bar on the filter regulator pressure gauge If the pressure is below the minimum level some machine operations may be limited or insufficient After t...

Страница 35: ...ee the section TABLE FOR USING CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPE in this manual SPECIAL WHEELS Wheels with alloy rims some wheels with alloy rims have a minimum A rim channel or...

Страница 36: ...UHP tyres Remove the old weights from the rim before starting work operations CAUTION 6 4 WHEEL LOADING CAUTION Press the lifter pedals only during the wheel loading unloading phases Never press them...

Страница 37: ...in placed radially on the turntable in one of the fixing bolt holes see Fig 32 6 5 CLAMPING THE WHEEL ON THE TURNTABLE Insert the clamping handle in the central hole of the wheel Turn the handle for c...

Страница 38: ...Takeholdofthecentringhandle1fig 33eandadjust the position of the wheel by hand to fit the serrated rod into its centre hole fig 33e Release the Pedal 3 fig 33d The wheel clamping system is now active...

Страница 39: ...e handle or cone during clamping CAUTION 6 6 CONFIGURATION OF WHEEL DATA Set the rim diameter value using the keyboard 9 The rim diameter in inches will appear on display 8 The displayed value consist...

Страница 40: ...THE TYRE All air pressure inside the tyre must be removed before proceeding Never attempt to break the bead until all air is removed from the tyre Failure to remove all air from tyre may result in inj...

Страница 41: ...erdiscandfullyremove the bead from its seat on the rim 7 Make at least one rotation to finish bead breaking THESE OPERATIONS will completely detach the top bead from the rim see Fig 36c 8 Move the lev...

Страница 42: ...bead breaking easier Fig 36f 12 Press the pedal to turn the turntable 13 Operate the control tapping on it to raise the bead breaker disc and fully remove the bead from its seat on the rim Fig 36g 14...

Страница 43: ...ol completely under the bead Fig 37a To obtain a more precise position press the button located on the top part of the lever during movement 3 Hold down the button to hook the bead Fig 37b Rotate the...

Страница 44: ...ector see Fig 37g 9 Keeping the selector turned press the pedal to turn the turntable and demount the upper part of the tyre from the rim If necessary operate the control to slightly raise the head an...

Страница 45: ...sary operate the control to slightly lift the lower bead breaker disc 6 10 MOUNTING Always check that the tyre rim match mounting is correct in terms of compatibility tubeless tyre on tubeless rim tub...

Страница 46: ...tyre so that the upper shoulder of the rim passes the lower bead and goes into the channel Fig 38a 38b 4 Keep pressed down slightly the section of the tyre with the lower bead not yet inserted in the...

Страница 47: ...e channel 11 Press the pedal to start rotation until the second bead has been mounted Proceed with caution to prevent any injuries Make sure the top bead is correctly inserted in the rim channel throu...

Страница 48: ...the bead pressing tool in the correct rest position so that it does not interfere with the work area CAUTION 6 11 APPROVED UHP AND RUN FLAT TYRE DEMOUNTING AND MOUNTING PROCEDURE For this type of tyre...

Страница 49: ...e beads adhere Stopfrequentlytochecktheinternaltyrepressure on the pressure gauge Proceed with caution to prevent any injuries Carefully read understand and observe the following instructions CAUTION...

Страница 50: ...damage serious injuries or even death Do not mount tyres on rims without first checking the exact correspondence of the dimensions printed on the rim and tyre and for the presence of defects or damag...

Страница 51: ...isoperation andcontinuallycheck tyre pressure on the air pressure gauge 1 Fig 40d to prevent excessive inflation Inflating tubeless tyres requires a higher air flow rate to allow the beads to overcome...

Страница 52: ...oth upper and lower tyre beads and rim bead seat have been properly lubricated with an approved assembly paste 1 Make sure that the rim is correctly clamped on the turntable Fig 41 2 Remove the valve...

Страница 53: ...al part of the valve and then inflate the tyre to the pressure indicated by the vehicle manufacturer Operate the inflation jets only for tyre bead insertion Do not point jets towards people CAUTION Di...

Страница 54: ...turning the handles anticlockwise Fig 42 Press the retainers 1 and move the centring cone away from the rim manually Fig 42a Turn the locking system anticlockwise to release it from the turntable Fig...

Страница 55: ...tting it Using the bead breakers with a vertical movement create space for the mounting demounting tool in order to release it from the tyre 7 1 LIST OF DISPLAY SIGNALS E1 X AXIS LIMITATION SIGNAL THI...

Страница 56: ...Check the connection of the limit microswitches and if one of them is broken ROT INCORRECT ROTATION DIRECTION SIGNAL THIS APPEARS WHEN THE ENCODER CHANNELS ARE CONNECTED INCORRECTLY INVERT THE CONNEC...

Страница 57: ...water or thinner to remove dirt or residues from the machine While cleaning try as far as possible to prevent dust from forming or rising CORGHI declines all liability for claims derived from the use...

Страница 58: ...PTFE synthetic gel or equivalent To be carried out every two months Check the condition of the tool carriage stop pads 4 5 Fig 47 No breakage or permanent deformation must be present Otherwise contac...

Страница 59: ...al and electronic equipment must never be disposed of in the usual municipal waste but must be separately collected for proper treatment The barred bin symbol affixed on the product and shown in this...

Страница 60: ...autions for the use of oil Avoid contact with skin Avoid formation and spreading of oil mists into the atmosphere Adopt the following simple sanitary precautions protect against oil splashes appropria...

Страница 61: ...es against lubricating fluid splashes appropriate gloves goggles in case of contact with skin wash immediately with plenty of water in case of contact with eyes rinse immediately with plenty of water...

Страница 62: ...ating conditions 2 Edge or bracing This is a metal fabric or textile insert intheareaoftheouterbeadpart Itprotectsthecasing ply from rubbing against the rim 3 Casing Thisistheresistantstructureandcomp...

Страница 63: ...and This is a circumferential marking in the area of the sidewall which is more exposed to accidental rubbing 8 Sidewall This is the area between the shoulder and the centring band It consists of a mo...

Страница 64: ...helps to maintain air pressure in the casing This type of tyres must be mounted on specific rims on which the valve is fixed directly II Rim Wheel The rim is the rigid metal part which connects the ve...

Страница 65: ...g TubelessInflator Aninflationsystemwhichsimplifies inflating tubeless tyres Bead insertion Operation which takes place during inflation and ensures perfect centring between the bead and the rim edge...

Страница 66: ...er 28 Operator s manual TABLE FOR USING CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPE Rim without central hole E Rim for vans D Reverse rims C Standard rim A Rim with embedded hole B Rim wit...

Страница 67: ...ster 28 Operator s manual 149 EN M9 M2 M15 M4 M10 M13 M14 M7 M11 I Accessori a richiesta GB Accessories on request F Accessoires sur demande D Zubeh r auf Anfrage E Accessorios opcionales M16 FIXING A...

Страница 68: ...150 Artiglio Master 28 Operator s manual M13 M14 M11 M7 M2 M9 A M16 STANDARD RIM...

Страница 69: ...Artiglio Master 28 Operator s manual 151 EN RIM WITH EMBEDDED HOLE M6 M5 M11 M7 M9 B...

Страница 70: ...152 Artiglio Master 28 Operator s manual REVERSE RIM C M11...

Страница 71: ...Artiglio Master 28 Operator s manual 153 EN D M10 M2 M15 M9 RIM FOR VANS...

Страница 72: ...154 Artiglio Master 28 Operator s manual E RIM WITHOUT CENTRAL HOLE...

Страница 73: ...Artiglio Master 28 Operator s manual 155 EN F RIM WITH CENTRAL HOLE...

Страница 74: ...use on AP2 FU11 5x20 H T 16A fuse on AP2 HL1 Switch indicator M1 Motor M2 Vertical movement DC motor M4 Linear actuator encoder QS1 Two pole switch SB4 Demounting selector SQ5 Speed microswitch I CLOC...

Страница 75: ...glio Master 28 Operator s manual 157 EN Pressure gauge Control console Pedal unit Turntable motor UP limit switch X limit switch Y axis motors X axis motor Down limit switch of Y axis brake Solenoid v...

Страница 76: ...158 Artiglio Master 28 Operator s manual...

Страница 77: ...Artiglio Master 28 Operator s manual 159 EN...

Страница 78: ...160 Artiglio Master 28 Operator s manual...

Страница 79: ...Artiglio Master 28 Operator s manual 161 EN...

Страница 80: ...162 Artiglio Master 28 Operator s manual...

Страница 81: ...er D TOOL HEAD MOVEMENT 19 3 2 NO valve 20 3 2 NC Valve 21 Tool head actuator cylinder E TOOL HEAD ROTATION 22 Valve 5 2 23 Tool rotation cylinder F HEAD HORIZONTAL MOVEMENT CONTROL 15 Silencer filter...

Страница 82: ...164 Artiglio Master 28 Operator s manual...

Страница 83: ...Artiglio Master 28 Operator s manual 165 EN...

Страница 84: ...and Directives mentioned above valid only for EC marked machines Fra D clarons que le materiel ARTIGLIO MASTER 28 objet de cette d claration dont nous avons labor le livret technique restant en notre...

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