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15

 

4.2.  Detail of IPS wiring 

 
 

Magnetic
contactor

ELB

3

φ

 AC200V 50/60Hz

E R S T

N/F

E

U

S
T

r

t

CN5

CISQ-3M

PIN

9

27

10

28

11

29

12

30

13

31

14

32

35

36

1

19

2

20

3

21

4

22

5

23

6

24

17

18

OUT0

OUT1

OUT2

OUT3

OUT4

OUT5

OUT6

OUT7

OUT8

OUT9

OUT10

OUT11

COM

COM

IN0

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

IN9

IN10

IN11

+24V

+24V

Ready
Busy
Alarm
+NG
-NG
OK
Spare
Spare
Out-01
Out-02
Out-04
Spare

Reset
Start

Sparre

Input-01
Input-02
Input-04
Spare

ID1

ID2

V
W

E

CN4

CN2

CN3

RS-485 ( to Master or IPS)

Motor

Encoder

Nutrunner

R

IPS Controller

White/Black

Purple/White

Orange/White

Pink/White
Blue/White

Light-Blue/White

Brown/White

Brown/Black

Green/White

Green/Black

Gray/White

Gray/Black

Black

Black/White

White

Purple

Orange

Pink
Blue

Light-Blue

Brown

Brown/Red

Green

Green/Red

Gray

Gray/Red

Red

Red/White

Torque/Encoder Cable

Motor Cable

Program Select-01
Program Select-02
Program Select-04
Program Select-08

0V DC

24V DC
24V DC

0V DC

RS-485 ( to Master or IPS)

Use when Data collection mode

Use when Data collection mode

Program Select-16

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Содержание Master IPS Nutrunner M-IPS-NR

Страница 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Страница 2: ...1 Master IPS Nutrunner Operation Manual Ver No 1 01 Date 2007 07 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 3: ...2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 4: ...tents and use the product properly Request We have made every effort to ensure the quality of this Manual however should your company have questions or find errors with the content of this Manual we a...

Страница 5: ...3 Parallel I O pin assignment and contents Data collection mode 28 4 5 4 DeviceNet I O assignment and explanation Data collection mode 31 4 5 4 1 Input 31 4 5 4 2 Output 34 4 5 5 Combination of the se...

Страница 6: ...ommunication setup 53 8 1 PC IP address setup 53 8 2 Connection Master IPS setup 54 9 Control mode setup 55 10 Master clock setup 56 11 Sequence and Data table setting 57 11 1 Sequence Control mode Mu...

Страница 7: ...6 Revision Date Ver Contents 2005 05 2007 07 1 00 1 01 Ver1 00 Add the DeviceNet I O information Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 8: ...ssemble repair or modify the product If disregarded it may lead to an electric shock Make sure to connect the protection conductor terminal to ground Electric shock might be caused Do not forcibly twi...

Страница 9: ...se controller might fail When attaching the IPS body allow a space of 25 mm or more for the right and left directions and 80 mm or more for up and down directions for cooling This symbol assumes that...

Страница 10: ...PLC RS 232C 2 2 Regarding the control mode 1 Multi mode Multi spindle control Retry Group Synchronous operation can be possible creating an easy sequence program There is no need to create a complicat...

Страница 11: ...4 5 6 7 8 9 101112 A B 12x 6x 8x 2x 9x 3x 10x 4x 11x 5x 7x 1x Ethernet A 12x 6x 8x 2x 9x 3x 10x 4x 11x 5x 7x 1x C HUB Upper Level User Network MODEL IPS SER No NE00000 MODEL IPS SER No NE00000 MODEL...

Страница 12: ...eNet Profibus under development CC LINK under development Interbus under development EtherNet UDP IP protocol 10M 100Mbps RS 485 Communication For communication with IPS Use either port 19 2K 38 4K 76...

Страница 13: ...12 3 3 Dimensions 230 50 220 110 5 5 25 11 100 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 14: ...2C devices 4 RS 485 Port Ch01 Ch02 Communication port of the IPS 5 Ethernet Port Communication port of the PC 6 Parallel I O Port Parallel I O port No concomitant use with DeviceNet 7 Power LED Power...

Страница 15: ...00V 15 30 VA 1 50 60Hz MADE IN JAPAN RISK OF ELECTRIC SHOCK DO NOT REMOVE WIRING AND COVER REFER SERVICING TO QUALIFIED SERVICE PERSONEL 60 70C WIRE ONLY USE COPER CONDUCTORS ONLY REFER TO MANUAL FOR...

Страница 16: ...RS 485 to Master or IPS Motor Encoder Nutrunner R IPS Controller White Black Purple White Orange White Pink White Blue White Light Blue White Brown White Brown Black Green White Green Black Gray White...

Страница 17: ...second digit of Master IPS ID and ID2 is the first digit The ID 01 to 16 is available Master ID Switch Master ID Setting ID ID1 ID2 01 0 1 02 0 2 03 0 3 15 1 5 16 1 6 0 5 1 4 2 3 6 9 8 7 0 5 1 4 2 3...

Страница 18: ...1 and 2 are used to configure the Baud rate and switches 3 through 8 are used to configure the Mac ID Mac ID SW3 SW4 SW5 SW6 SW7 SW8 0 OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OF...

Страница 19: ...request 15 In15 Output Bank bit01 16 In16 Output Bank bit02 17 24V DC Plus common 18 24V DC Plus common 19 Out01 Master ready 20 Out02 Sequence running 21 Out03 Master alarm 22 Out04 Total OK 23 Out05...

Страница 20: ...32C port2 data request to option device CN5 15 In15 Output shift bit01 16 In16 Output shift bit02 Output Bank Out07 to 14 select bit These 2 inputs form a binary code which is capable of selecting Ban...

Страница 21: ...oup10 OK Output each group judgment only OK 30 Out12 31 Out13 32 Out14 Pin No Signal type Signal Name Output Bank1 Explanations 25 Out07 Alarm code bit01 26 Out08 Alarm code bit02 27 Out09 Alarm code...

Страница 22: ...ce stop 9 Alarm reset A Judgment reset B QL backup input C CH1 request D CH2 request E Output Bank bit01 I1 F Output Bank bit02 Same as P I O input 0 Dormant SP01 1 Dormant SP02 2 Dormant SP03 3 Dorma...

Страница 23: ...o dormant spindle signal is turned OFF 0 01 1 02 2 04 3 08 4 16 5 Data request Work Position select bit 32 These 6 inputs form a binary code which is capable of selecting up to 32 Data request Work po...

Страница 24: ...4 7 Serial No bit128 8 Serial No bit256 9 Serial No bit512 A Serial No bit1024 B Serial No bit2048 C Serial No bit4096 D Serial No bit8192 E Serial No bit16384 I5 F Serial No bit32768 These 15 inputs...

Страница 25: ...arm 2 Total OK 3 Total NG 4 Data flag 5 Sequence running 6 01 Alarm code bit01 Group01 OK Group06 OK 7 02 Alarm code bit02 Group02 OK Group07 OK 8 04 Alarm code bit04 Group03 OK Group08 OK 9 08 Alarm...

Страница 26: ...r O2 F Dormant SP16 answer Output Dormant SP No which is being selected now 0 Dormant SP17 answer 1 Dormant SP18 answer 2 Dormant SP19 answer 3 Dormant SP20 answer 4 Dormant SP21 answer 5 Dormant SP22...

Страница 27: ...ese 5 outputs are OFF A Torque NG B Angle NG C Time NG D Tr1 NG E Tr2 NG O4 F Output Upper NG item of Work position which is selected when Data request is turned ON If the result is OK these 5 outputs...

Страница 28: ...6 bits binary data when Data request is turned ON The decimal point is not attached 0 Angle data bit1 1 Angle data bit2 2 Angle data bit4 3 Angle data bit8 4 Angle data bit16 5 Angle data bit32 6 Angl...

Страница 29: ...2 13 In13 CH1 data request 14 In14 CH2 data request 15 In15 Output shift bit01 16 In16 Output shift bit02 17 24V DC Plus common 18 24V DC Plus common 19 Out01 Master ready 20 Out02 Data collecting 21...

Страница 30: ...on device CN5 15 In15 Output Bank bit01 16 In16 Output Bank bit02 Output Bank Out07 to 14 select bit These 2 inputs form a binary code which is capable of selecting Bank 19 Out01 Master ready Output w...

Страница 31: ...t10 Alarm code bit08 When alarm occurs these 4 outputs form a binary code which stands for alarm code 29 Out11 30 Out12 Work No input OK Output when the work No input by RS 232C is completed 31 Out13...

Страница 32: ...rm reset A Data flag reset B C CH1 data request D CH2 data request E Output Bank bit01 I1 F Output Bank bit02 Same as P I O input 0 Dormant SP01 1 Dormant SP02 2 Dormant SP03 3 Dormant SP04 4 Dormant...

Страница 33: ...o dormant spindle signal is turned OFF 0 01 1 02 2 04 3 08 4 16 5 Data request Work Position select bit 32 These 6 inputs form a binary code which is capable of selecting up to 32 Data request Work po...

Страница 34: ...4 7 Serial No bit128 8 Serial No bit256 9 Serial No bit512 A Serial No bit1024 B Serial No bit2048 C Serial No bit4096 D Serial No bit8192 E Serial No bit16384 I5 F Serial No bit32768 These 15 inputs...

Страница 35: ...Output Bank2 Signal Name Output Bank3 0 Master ready 1 Data Collecting 2 Master alarm 3 4 5 Data flag 6 01 Alarm code bit01 7 02 Alarm code bit02 8 04 Alarm code bit04 9 08 Alarm code bit08 A Data ta...

Страница 36: ...r O2 F Dormant SP16 answer Output Dormant SP No which is being selected now 0 Dormant SP17 answer 1 Dormant SP18 answer 2 Dormant SP19 answer 3 Dormant SP20 answer 4 Dormant SP21 answer 5 Dormant SP22...

Страница 37: ...ese 5 outputs are OFF A Torque NG B Angle NG C Time NG D Tr1 NG E Tr2 NG O4 F Output Upper NG item of Work position which is selected when Data request is turned ON If the result is OK these 5 outputs...

Страница 38: ...6 bits binary data when Data request is turned ON The decimal point is not attached 0 Angle data bit1 1 Angle data bit2 2 Angle data bit4 3 Angle data bit8 4 Angle data bit16 5 Angle data bit32 6 Angl...

Страница 39: ...Red Black 3 In03 Blue 21 Out03 Green Black 4 In04 Gray 22 Out04 Brown Black 5 In05 Orange 23 Out05 Blue Black 6 In06 Purple 24 Out06 Gray Black 7 In07 Pink 25 Out07 Orange Black 8 In08 Sky blue 26 Ou...

Страница 40: ...coupler input is 24V DC Current is approximately 5mA one circuit 4 6 2 Wiring on output side Open collector output 30mA one output Master IPS 17 18 24V DC IN IN IN Master IPS DC24V L L L OUT OUT OUT 1...

Страница 41: ...e wired to the connector as below Pin No Signal Description 1 V 0V DC 2 CAN_L CAN_L bus line 3 SHIELD Cable Shield 4 CAN_H CAN_H bus line 5 V 24V DC Connector M IPS NR DEV 1 2 3 4 5 Artisan Technology...

Страница 42: ...r Bank input answer bit01 is turned ON Master Ready Sequence runnning Seq Answer bit Seq Select bit Sequence start 100ms OK NG Data flag Seq stop 100ms NG Judgment reset 100ms 3 Master Ready Bank inpu...

Страница 43: ...ld be received after Data read enable is turned ON Data request Work Position selelt Bit I4 0 thru 5 100ms Bit assigned data Judgment data O4 16bit binary data Torque result data O6 10 Binary 10 Binar...

Страница 44: ...tions Collection start must be maintained until a Data flag is turned ON Master Ready Data collecting Data table answer bit Data table select bit Collection start IPS resutl data WP01 WP02 WP03 Data f...

Страница 45: ...e device and baud rate of the each channel After transmitting power must be cycled for this setting to take effect No Name Explanation 1 Device Select the device 2 Baud rate Select the Baud rate Other...

Страница 46: ...ud rate bps 9600 19200 38400 Selective from PC Data length 8 Fixed Parity No Fixed Stop bit 1 Fixed Header No Terminator CR LF 0Dh 0Ah No Item Name Byte size No Item Name Byte size 1 Work Position No...

Страница 47: ...46 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 48: ...5 16 17 18 1 means the space 20h 2 means the comma 2Ch 3 The decimal point Torque Time TR1 TR2 data is not appended 4 Each number under line corresponds with the chart No of preceding page 5 Product N...

Страница 49: ...from PC Data length 8 Fixed Parity No Fixed Stop bit 1 Fixed Header No Terminator CR LF 0Dh 0Ah PLC Signal direction Master IPS 1 Send command ENQ K CR LF ENQ 05h K 4Bh CR 0Dh LF 0Ah 3 Send command S...

Страница 50: ...as no parameter 4 11 Red Lighting Orange Lighting Sequence execution error Start signal is input before IPS alarm will be released 5 12 Red Lighting Red Lighting Data check error IPS data sum check er...

Страница 51: ...the Master IPS 2 Connect the battery to the Master IPS 3 Put the battery in the battery case 4 Set the date of installment from MasterIPS exe Display Master Setting Maintenance 2 Connect the battery 3...

Страница 52: ...he Master IPS 2 Disconnect the battery from the Master IPS 3 Connect the new battery to Master IPS 4 Put the battery in the battery case 5 Set the date of replacement from MasterIPS exe Display Master...

Страница 53: ...window appears click Next 9 When Setup complete window appears click Finish 10 Remove CD from the CD ROM drive 7 3 Communication setting Connect CN8 of Master IPS and PC LAN port with crossing cable W...

Страница 54: ...ication according to the following procedure For Win2000 or XP Procedure My Network Property 1 Local Area Connection LAN port for MasterIPS Property 2 Internet Protocol 3 TCP IP Setup Set value IP add...

Страница 55: ...Master is correct or not Select the Master IPS you would like to configure No Name Explanation 1 Master No ID This application communicates the Master IPS selected by this radio button 2 Status indic...

Страница 56: ...h PC is displayed 2 Connection Spindle Configure the number of IPS ID connected with the Master IPS 3 RS 485 Configure the Baud Rate of between Master and IPS Default 19200 4 I O Mode Select the Devic...

Страница 57: ...clock to Master IPS No Name Explanation 1 Current Master IPS clock Indicate current Master IPS clock 2 Current PC clock Indicate current PC clock 3 Receive Receive clock data from Master IPS 4 Transmi...

Страница 58: ...nline Sequence window is displayed automatically Create Sequence window Fastening sequence can be created in this window Multi spindle synchronous control and group motion can also be set up Click a t...

Страница 59: ...Control Synchronous control will NOT be performed S Synchro Control Synchronous control will be performed using I O bit which is input in Synchro Bit The same I input and O output value should be setu...

Страница 60: ...er window No Name Function 1 Group Function Select to use or not to use Group Function for each position No Use Group function NOT to be used Use Group function to be used 2 Group No Setup Input Posit...

Страница 61: ...ected N Only NG Work Position Only NG Work Position will be retried Default G Group Work Position Retry All Work Positions under the same Group No will be retried 7 Treatment of NG Work Position Set u...

Страница 62: ...e same Group will be retried RN or RG can be selected in the Group Retry area in the Sequence Parameter window 4 Retry Prg No IPS Program No for Retry If Retry Condition 3 is N No Retry this value sho...

Страница 63: ...Configure the operation spindle and program No treatment of the collection data here No Name Explanation 1 Table No Select the table No 01 31 2 Data Acquisition setup Configure treatment of the collec...

Страница 64: ...to PC Numerical data only H Graph Data Only Master sends IPS data to PC Waveform data only B Both Data Master sends IPS data to PC Both numerical and waveform data No Name Explanation 1 SP No Spindle...

Страница 65: ...please contact us at the address and numbers listed below Coretec Fastening Innovators CFI Business Division 500 Akahama Soja City Okayama Prefecture 719 1121 Sales Division TEL 0866 94 9016 FAX 0866...

Страница 66: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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