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Cooper Crouse-Hinds GmbH
eLL. 92 LED
1 Safety instructions
Target group:
Skilled electricians and instructed
personnel in accordance with IEC/EN
60079-14
- The light fitting must not be operated in
zone 0 and 20 hazardous areas!
- The light fitting must not be used if
excessive dust deposits exist
(acc. to IEC/EN 60079-31).
- The technical data indicated on the
light fitting are to be observed!
- Alterations or modifications to the LED
module are not permitted.
- The light fitting shall be operated as
intended and only in undamaged and
perfect condition!
- Only genuine Cooper Crouse-Hinds
(CCH)/CEAG spare parts may be
used for replacement!
- Do not keep these operating
instructions inside the light fitting during
operation!
The national safety rules and regulations
for prevention of accidents and the
following safety instructions which are
marked with an ( ) in these operating
instruction, will have to be observed!
2 Technical data
EC type examination
certificate:
BVS 09 ATEX E 034
Marking acc. to 94/9/EC and standard:
II 2 G Ex d e mb IIC T4 Gb
II 2 D Ex tb IIIC T80°C Db IP66
IECEx Certifikation of
Conformity:
IECEx BVS 09 .0033
Type of protection IECEx: Ex d e mb IIC T4 Gb
Ex tb IIIC T80°C Db IP66
*no longer effective when installing light fittings and
eLLK types without CG-S module.
Insulation class
accd. to IEC/EN 60598:
I
Degree of protection
accd. to IEC/EN 60529:
IP66/67
Permissable ambient temperatures
1)
eLL. 92 ...
-25 °C to +50 °C
Storage temperature in
original packing:
-25 °C to +60 °C
Supply terminal clamping capacity
2 x per terminal:
single-wire multi-wire
min.
1.5 mm
2
1.5 mm
2
max.
6.0 mm
2
6.0 mm
2
Conductor cross-section with
through-wiring:
2.5 mm
2
for max. 16 A
Ex-e cable entry
standard version:
M25x1.5 for cable
Ø (8 to 17 mm)
metal thread:
M20x1.5
Test torque for cable entry
M 25 x 1.5 Ex-e:
5.0 Nm
Test torque for pressure
screw:
2.3 Nm (for sealing off the
cable or the blanking plug)
1)
Intensive sun radiation in areas of high ambient temperatures
may cause inadmissible temperature rise inside of the
luminaire. This may result a decrease in lifetime of the
electronic ballast (EVG). Therefore those luminaires should be
switched off during daytime by a photocell control.
4 Installation
The respective national regulations as
well as the general rules of engineering
which apply to the installation and
operation of explosion protected
apparatus will have to be observed
(IEC/EN 60079-14)!
The light fitting shall be transported and stored
in the original packing and in the specified
position only!
4.1 Mounting
see fig. 2.1
The integrity of the fitting may be
The integrity of the fitting may be
The integrity of the fitting may be
The integrity of the fitting may be
The integrity of the fitting may be
compromised if the fixing centres are not
compromised if the fixing centres are not
compromised if the fixing centres are not
compromised if the fixing centres are not
compromised if the fixing centres are not
aligned corr
aligned corr
aligned corr
aligned corr
aligned correctly
ectly
ectly
ectly
ectly, see Fig. 2.10-2.11.
, see Fig. 2.10-2.11.
, see Fig. 2.10-2.11.
, see Fig. 2.10-2.11.
, see Fig. 2.10-2.11.
When fixing the mounting accessories
When fixing the mounting accessories
When fixing the mounting accessories
When fixing the mounting accessories
When fixing the mounting accessories
on to the light fitting, observe the max.
on to the light fitting, observe the max.
on to the light fitting, observe the max.
on to the light fitting, observe the max.
on to the light fitting, observe the max.
depth of thread of 12 mm!
depth of thread of 12 mm!
depth of thread of 12 mm!
depth of thread of 12 mm!
depth of thread of 12 mm!
Do not use too long screws!
Caution! If the light is emitted upwards,
the light is emitted upwards,
the light is emitted upwards,
the light is emitted upwards,
the light is emitted upwards,
additional protective measures shall be taken
additional protective measures shall be taken
additional protective measures shall be taken
additional protective measures shall be taken
additional protective measures shall be taken
to avoid permanent water accumulations in
to avoid permanent water accumulations in
to avoid permanent water accumulations in
to avoid permanent water accumulations in
to avoid permanent water accumulations in
the area of the protective bowl gasket.
the area of the protective bowl gasket.
the area of the protective bowl gasket.
the area of the protective bowl gasket.
the area of the protective bowl gasket.
Note:
For handrail mounting (e.g. mounted at 45°)
we recommend replacing the existing cover
of the locking bolt with the version with Ident.
No. 22216904000.
Accessories for mounting:
See CCH/CEAG catalogue.
4.2 Opening and closing the light fitting
- Turn the central locking device with a box
spanner (opening of the spanner SW 13)
through 90° to its lock-in position and fold
down the protective bowl, see fig. 2.3.
Caution:
If unsuitable tools are used, a strong
tightening of the central locking system is
not guaranteed and it will be damaged.
- See Figs. 2.6 and 2.7 for how to fit or
remove the protective bowl.
-The protective bowl can be hinged on either
side.
-To close the light fitting, press the protective
bowl tightly on to the housing and turn the
central locking device through 90°.
3 Conformity with standards
The light fitting is suitable for use in
zone 1, 2, 21 and 22 hazardous areas acc. to
IEC/EN 60079-10-1and IEC/EN 60079-10-2.
•The pole-mounted light fitting eLLM92 is only
available in the version with plastic light fitting
enclosure.
It has been designed, manufactured and
tested according to the state of the art and
according to DIN EN ISO 9001: 2008 and
IEC 80079-34:2011.
The light fitting complies with the standards
specified in the EC Declaration of Conformity.
4.3 Mains connection
To open the connection box, turn the green
handle in the direction of the arrow until it
reaches the stop, then pull it and fold down
the flap, see Figs. 2.4 and 2.5.
Use cables with copper conductors for the
mains connection.
- Feed the cable through the Ex cable entry,
see fig. 2.5. Use both sealing inserts for
cables from 10 to 13 mm, and the outer
sealing insert only for cables from 13,5 to
17,5 mm. Ensure that the remaining sealing
insert in the cable gland fits properly.
- Connect the conductors to the terminals
PE, N, L1, (L, L2, L3) in accordance with the
terminal marking (see wiring diagram,
page 2). With single connection of the
terminal no bending (loop) of the conductor
required! Also tighten vacant terminals!
- When using multi- or fine-wire connection
cables, the wire ends must be provided
with wire end sleeves or cable lugs.
Attention
In case of unused cable entries, remove
In case of unused cable entries, remove
In case of unused cable entries, remove
In case of unused cable entries, remove
In case of unused cable entries, remove
the protective cove
the protective cove
the protective cove
the protective cove
the protective covers and seal the entries
rs and seal the entries
rs and seal the entries
rs and seal the entries
rs and seal the entries
with a blanking plug (see T
with a blanking plug (see T
with a blanking plug (see T
with a blanking plug (see T
with a blanking plug (see Technical data).
echnical data).
echnical data).
echnical data).
echnical data).
When sealing the gland with a blanking
When sealing the gland with a blanking
When sealing the gland with a blanking
When sealing the gland with a blanking
When sealing the gland with a blanking
plug, always use both sealing inserts!
plug, always use both sealing inserts!
plug, always use both sealing inserts!
plug, always use both sealing inserts!
plug, always use both sealing inserts!
When metal cable entries are used, the yellow
protective caps of the unused entries are to
be removed and the entries sealed with
certified Ex blanking plugs!
4.3.1 Installation of the eLLM 92 ...
The pole mounted light fitting is assembled
and installed in the following order:
- Unscrew the three recessed head screws
in the cover of the pole connecting
compartment, see fig. 2.2, item 1.
- Open the connecting compartment by
folding down the cover, see fig. 2.2, Item 2.
- Pull the stay shackle of the cable entry
socket up to its stop and take off the cover
plate, see fig. 2.2, item 3.
- Remove the cable entry sockets from the
guiding grooves in in the connecting
compartment.
- Then the pole mounting tube or the tube of
the wall socket of 42 mm Ø each
(fig. 2.2, item 4) is pushed home into the
opening of the light fitting, see fig. 2.2,
item 4a.
- Adjust the light fitting and screw down the
preassembled M6 special screws, applying
a torque of 3.0 Nm, see fig. 2.2, item 5.
- Feed the cable through the tube and strip
the insulation to the required length.
- Feed the cable through the Ex cable entry
(KLE) and tighten it down with the pressure
screw of the cable entry
(see Technical data).
- The complete gland (with the cable) is put
into the guiding grooves of the pole
mounted light fitting, see fig. 2.2, item 6.
- Lock the gland with the retaining piece,
see fig. 2.2, item 3.
- Insert the cable into the pull-relief and
tighten it down, see fig. 2.2, item 7.
- Then connect the cable in accordance with
the terminal marking.