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7:18

UGG050-0517

S Series

SER

VICE

7. SERVICE

Fault tracing

Fault

Probable cause

Actions taken

The granulator

or any optional

equipment does

not start or

stops unexpect-

edly.

Granulator with electrical cabinet

“Advanced”:

A fault message must be attended to.

1. Reset the fault message.

>Page 2:23 “Advanced,

Fault messages”.

The emergency stop is activated

1. Reset the emergency stop(s). >Page 5:1.

The granulator / the optional equipment is/are

not connected to the mains.

1. Connect the granulator to the mains. >Page 4:3.

The main switch is in position “0”.

1. Put the main switch in position “1”. >Page 5:1.

Granule bin, hopper and/or optional equip-

ment are not properly closed, or their safety

switch(es) / star knob(s) is/are open.

1. Close the granulator. >Page 6:3.
2. Check that all safety switches / star knobs are properly

installed.

>Page 2:17 “Safety switch” , “Star knob”.

The IMD-system has stopped the granulator.

(IMD-system is optional)

1. Clean the granulator. >Page 7:10.
2. Check the knife sharpness and the knife clearance.

>Page 7:16 point 5.

3. Reset the IMD-system. >Page 2:25

The ABS-system has stopped the granulator.

(ABS-system is optional)

1. Read page 2:29 “Automatic ABS, Rotor”.
2. Clean the granulator. >Page 7:10.
3. Re-start the granulator. >Page 5:1.

The granulator’s overload protection has

tripped since the granulator has been over-

loaded.

1. Reset the overload protection. >Page 2:26

“Overload protection, Motor”.

Before restart:
2. Clean the granulator. >Page 7:10.
3. Check the transmission. >Page 7:9
4. Check the knife sharpness and the knife clearance.

>Page 7:16 point 5.

The level switch has stopped the granulator or

the optional equipment.
or
The level switch’s mains plug is discon-

nected.

1. Empty the granule bin. >Page 7:10.

Before restart:

2. Check the level switch. >Page 7:7.
3. Connect the mains plug on the level switch.

The rotor still

rotates even if

the hopper is

opened.

The safety equipment is not functioning.

1. Check the safety equipment. >Page 7:2.

Noise from the

granulator.

The plastic damper is worn.

1. Check the transmission. >Page 7:11

The granulator

or any optional

equipment does

not start after

normal fault

tracing.

1. Press the emergency stop(s).
2. Lock the emergency stop with a padlock,

Lock the main switch in position “0”.

3. Contact the personnel responsible for the machine’s

service and safety.

4. In event of any questions, please contact Conair’s

service line at 1-800-458-1960.

Содержание S Series

Страница 1: ...U S E R G U I D E UGG050 0517 S Series Granulators www conairgroup com Corporate Office 1 724 584 5500 l Instant Access 24 7 Parts and Service 800 458 1960 l Parts and Service 1 814 437 6861 ...

Страница 2: ...ser Guide and all manuals engineering prints and parts lists together for documentation of your equipment Date Manual Number UGG050 0517 Serial Number s Model Number s DISCLAIMER Conair shall not be liable for errors contained in this User Guide or for incidental consequential damages in connection with the furnishing performance or use of this information Conair makes no warranty of any kind with...

Страница 3: ...nstruction manual contains instructions how to install operate and maintain the standard versions of the Conair S Series granulators Model number S97 S910 S914 and S918 The performance of your supplied machine may vary from the standard machines described in this instruction manual In event of any questions please contact Conair at 1 800 458 1960 INTRODUCTION ...

Страница 4: ... switch Paddle type 2 24 ABS system 2 25 General rules ABS system 2 25 Automatic ABS Rotor 2 26 Timed ABS Rotor 2 27 Automatic ABS Masher system 2 28 Timed ABS Masher system 2 29 Program 1 Masher system 2 29 Program 2 Masher system 2 30 1 SAFETY RULES General rules Safety 1 1 Symbols on the machine 1 1 Symbols in the instruction manual 1 1 Safety rules During installing 1 2 Risk of machinery damag...

Страница 5: ...ranulator 6 3 Close the granule bin 6 3 Close the cutter housing 6 4 Close the hopper 6 4 Close the transmission 6 5 7 SERVICE General rules Service 7 1 Check the emergency stop s 7 1 Check the flap s 7 1 Service schedule 7 1 Check the safety equipment 7 2 Check the electrical components 7 3 Store the granulator 7 3 Adjust the IMD System 7 4 General rules Adjust the IMD System 7 4 Basic Extended A...

Страница 6: ...ek 8 2 Service actions Once every month 8 3 Service actions Once every 6th month 8 3 Other remarks 8 4 9 SPARE PARTS General rules Spare parts 9 1 Overview 9 1 Designations in the spare part catalogue 9 1 Hopper 9 2 Masher 9 9 Cutter housing 9 21 Rotor 9 25 Knives 9 26 Granule bin 9 29 Transmission 9 31 Body 9 34 Safety 9 36 ...

Страница 7: ...th danger unless a written approval has been obtained from Conair If any materials are processed that are not contractually agreed upon Conair is absolved of any liability and guarantee for safety and functioning of the machine Danger No modifications or alterations to Conair s products are permitted unless written approval has been obtained from Conair This is to prevent injury to maintain the wa...

Страница 8: ... other equipment so that the entire installation complies with the stipulations of the Machinery Directive 2006 42 EC Risk of machinery damage If incorrect material is fed into the machine If the plastic damper between the transmission couplings is worn If the knives tightening screws are tightened with incorrect tightening torque If the knife clearance is wrong If the knives are worn If the scrap...

Страница 9: ...by the personnel responsible for the machine s service and safety The granule bin must be closed The hopper must be closed The funnel must be installed All safety switches must be installed All star knobs must be screwed in until they stop moving All outer safety equipment such as protective screens bars covers plates nets etc must be installed Body with casters The casters must be locked Be very ...

Страница 10: ... locked in position 0 Never insert any part of your body into any opening unless the main switch is locked in position 0 Be very careful When opening and closing the machine Risk of cutting or pinch injuries When the cutter housing s upper frame is opened it must be manually locked by a piece of wood Be very careful When the machine is opened the knives are accessible The knives are sharp and they...

Страница 11: ...230 kg S97 2 2 kW 220 kg S910 0 75 kW 240 kg S910 1 5 kW 260 kg S910 2 2 kW 330 kg S914 1 5 kW 330 kg S914 2 2 kW 370 kg S918 1 5 kW 390 kg S918 2 2 kW 750 kg S918 Twin 2 2 kW The weight varies dependent on hopper size type of cutter housing type of rotor motor size enclosure etc Sound level Idle operation 80 dBA The specified sound level is dependent on granulator size capacity temperature etc Fi...

Страница 12: ...ny questions please contact Conair s Service line at 1 800 458 1960 Funnel 1 Flap s 2 Hopper 3 Electrical cabinet Basic 4 Star knob Hopper 5 Switch key Hopper 6 Safety switch Hopper 7 Upper frame Cutter housing 8 Handle Cutter housing s upper frame 9 Fixed knives 10 Scrapers 11 Rotating feed hook 12 Rotating knives 13 Gear motor 14 Transmission cover 15 Body 16 Casters 17 Star knob Granule bin 18 ...

Страница 13: ...2 3 UGG050 0517 S Series DESCRIPTION 2 DESCRIPTION Layout ...

Страница 14: ...plastic residue is caught by the rotating feed hook s and granulated cut up between the rotating knife segments on the rotor and the fixed knives in the cutter housing The cutter housing is also provided with scrapers The scrapers prevent finished granulate from rejecting Rotating knife segments rotating feed hooks fixed knives and scrapers must be reversed grinded or replaced as necessary Importa...

Страница 15: ...ional suffix AV is provided with an airveyor The airveyor empties the granule bin with a pulse of compressed air The compressed air pulse is controlled by a pause pulse relay The pause pulse relay is adjustable The pause pulse relay must be adjusted to correspond to the delivered granulator s size screen hole dimension and volume of plastic material that are to be granulated Page 7 10 Adjust the p...

Страница 16: ...using Page 2 8 Additional suffix Twin Sealings There is one sealing in each short block of the cutter housing The left sealing is a left hand threaded and the right sealing is right hand threaded The reversed thread deflects fed material and prevent it from penetrating the bearings The sealings must be regularly checked and replaced as necessary Page 9 25 Rotor Note The left and the right sealing ...

Страница 17: ...nives Blunt knives cause abnormal wear and damages the granulator Page 7 17 Grind the fixed knives The fixed knives can be provided with IMD technology Page 2 25 IMD system Note Fixed knives with IMD technology are reversible but not grindable Scrapers The scrapers are installed in the cutter housing on the opposite side of the fixed knives The scrapers prevent finished granulate from rejecting Th...

Страница 18: ...d with blunt knives Blunt knives cause abnormal wear and damages the granulator Page 9 26 9 28 Rotating knife Page 7 14 Install the rotating knife segments and the rotating feed hook s Page 7 16 Grind the rotating knife segments Rotating feed hook s The rotor is provided with one or several rotating feed hooks The rotating feed hook s is are mounted between the rotating knife segments The rotor ca...

Страница 19: ... system Note Masher system is only optional in model S918 The Masher system which is installed inside the hopper pushes the plastic residue down to the cutter housing When granulating bulky plastic residue a Masher system increases the efficiency considerably The Masher system is controlled by means of an ABS system Page 2 28 General rules ABS system Page 2 31 Automatic ABS Masher system Page 2 32...

Страница 20: ... a plastic damper The plastic damper must be regularly checked and replaced as necessary Page 7 9 Check the transmission Page 9 25 Rotor Bearings All bearings in the granulator are lubricated for life and must not be re greased Page 9 25 Rotor Note If material get into the bearing housing the material might melt and cause serious or irreparable damage to the bearings There is one sealing in each s...

Страница 21: ...supplied by Conair If any part of the safety equipment is changed or left out Conair s responsibility under the Machinery Directive ceases to apply The safety equipment consists of Funnel Page 2 15 Hopper Page 2 15 Flap s Page 2 15 Granule bin Page 2 16 Protective covers Page 2 16 Main switch Page 2 18 Emergency stop Page 2 18 Safety switch Page 2 17 Star knob Page 2 17 Note All these parts must b...

Страница 22: ...due that the customer has specified before order Page 9 2 9 8 Hopper Flap s The flap s prevents fed material from rejecting The flap s also prevents half finished granulate from stench ing out of the inlet The flap s must be installed during start and operation The flap s must be regularly checked and replaced as necessary The flap s is are designed and adapted to the type of plastic residue that ...

Страница 23: ...ith a level switch option Page 2 27 Level switch Granule bin The granule bin can be provided with an airveyor option Page 2 8 Additional suffix AV Protective covers After service check is done all covers must be rein stalled Key to the electrical cabinet All hatches to electrical cabinet transmission and pneumatics if supplied must be closed and locked during start and operation The key must be ke...

Страница 24: ...machine can be provided with several star knobs The star knob has a screw with a very long thread The thread is so long because it has to take such a long time to unscrew the star knob that the rotor will have time to stop completely The star knob s must be checked regularly A star knob with worn screw must be replaced with a new original screw supplied by Conair Page 7 2 Check the safety equipmen...

Страница 25: ... the emergency stop s can vary The electrical circuit diagram shows the number of emergency stop s installed in the supplied machine Note A granulator with electrical cabinet Basic is provided with a padlock bracket at the emergency stop The granulator s emergency stop must be locked with a padlock during service Electrical cabinet Operating panel The machine s control knobs are found on an operat...

Страница 26: ...ngs Page 2 20 Level 0 messages Level 1 messages are used when the granulator s settings are to be changed and when the counters are to be viewed or reset Page 2 21 2 22 Level 1 messages To access Level 1 a password must be entered Page 7 5 Start Level 1 Information Press the edit buttons Left or Right to jump from one message to another Information Press the edit button MOD to view a cursor Inform...

Страница 27: ...is running D In this message Masher 1 can be manually reversed by pressing the OK button E In this message Masher 2 can be manually reversed by pressing the OK button F In this message Rotor 1 can be manually reversed by pressing the OK button G In this message Rotor 2 can be manually reversed by pressing the OK button H This message shows the preset time that deter mines how long the rotor will o...

Страница 28: ...age it is possible to change the preset time that determines how long the rotor will operate in forward going direction D In this message it is possible to change the preset time that determines how long the Masher system will operate in forward backward going direc tion E In this message it is possible to change the preset time that determines how long the Masher system will stand still before ch...

Страница 29: ...kward going direction in case the Masher system has been stopped due to stuck plastic residue Page 7 8 Adjust the ABS settings Advanced J This message shows how many times the overload protection has tripped The counter can be reset K This message shows how many times the IMD system has stopped the granulator due to metal detection The counter can be reset L Whenever a thorough inspection is reque...

Страница 30: ...that has detected metal is shown as black on the display Service actions Clean the granulator Re start the granulator Page 7 10 Clean the granulator Page 5 1 Start the granulator Page 2 25 General rules IMD system D F The ABS system has stopped the granulator Rotor 1 Rotor 2 or Masher system are stuck Service actions Clean the granulator Re start the granulator Page 7 10 Clean the granulator Page ...

Страница 31: ...ns Stop the granulator Contact the personnel responsible for the machine s service and safety Page 5 1 Stop the granulator Page 2 1 Personnel responsible for the machine L The motor s contactor is locked in a closed position Service actions Contact the personnel responsible for the machine s service and safety M The motor s rotating direction is wrong Service actions Switch over two incoming phase...

Страница 32: ...etermined Clean the machine thor oughly to prevent the IMD system from immediate tripping when restarting the machine Basic Metal detection is indicated by the red warning lamp The IMD system is reset by pressing the reset button Note Red light can also indicate that the overload protection has tripped Page 2 26 Overload protection Motor Extended Metal detection is indicated by the red warning lam...

Страница 33: ...lectrical cabinet Page 2 18 Electrical cabinet Operating panel Note Before resetting an overload protection and before restarting the machine the reason why the overload protection tripped must be determined Take necessary actions for example clean the machine to prevent the overload protection from immediate tripping when restarting the machine Basic Overload is indicated by the red warning lamp ...

Страница 34: ... is only optional on granulator with electrical cabinet Extended or Advanced Page 2 18 Electrical cabinet Operating panel Level switch Capacitive type A level switch of capacitive type is provided with a sensor that senses non electrically conductive material If the granulate level gets too high the sensor activates the level switch The capacitive level switch s sensitivity can be adjusted from 2 ...

Страница 35: ...the ABS system also controls the operation of the Masher system Page 2 12 Masher system Page 2 31 Automatic ABS Masher system Page 2 32 Timed ABS Masher system The ABS system can operate in two modes Automatic ABS automatic reversal or Timed ABS timed reversal The desired mode is selected in different ways depending on type of electrical cabinet Page 7 5 General rules Adjust the ABS settings If th...

Страница 36: ...ration continues until the next time the rotor get stuck Note A preset not adjustable period of time must expire between three reversals If the sensor gives signal to reverse the rotor a third time after two quite recent reversals the ABS system will automatically shut down the granulator If the rotor gets stuck and stops three times in a row during a short period of time it is most likely that al...

Страница 37: ...o reverse the rotor according to timed cycles whether the rotor is stuck or not The timing relay s cycle times can be adjusted The timing relay is adjusted in different ways depending on type of electrical cabinet Page 7 6 Adjust the timing relay Advanced Note The sensor described in the text Automatic ABS Rotor on page 2 29 works even when Timed ABS mode is selected 2 DESCRIPTION ABS system A Rot...

Страница 38: ...e allows the stuck plastic residue to be released After a brief operation in reverse the ABS system automatically restarts the Masher system s forward going operation The Masher system s forward going operation continues until the next time the Masher system get stuck Note A preset not adjustable period of time must expire between three reversals If the overload protection gives signal to reverse ...

Страница 39: ... Forward going operation for XX seconds 2 Masher system stopped for XX seconds 3 Backward going operation for XX seconds 4 Masher system stopped for XX seconds The timing relay s cycle times can be adjusted Page 7 6 Adjust the timing relay Advanced The Masher system will continue repeating point 1 4 over and over again until the Masher system gets stuck and stops three times in a row during a shor...

Страница 40: ...ction for 5 seconds if the rotor also is stuck it too will reverse at this stage 5 Masher system stops for 15 seconds 6 Masher system re starts and operates in forward going direction for 10 seconds 7 Masher system stops for 15 seconds 8 Masher system exits Program 2 Note When Automatic ABS mode is selected After exiting Program 2 the Masher system will operate in forward going direction until the...

Страница 41: ...ve the granule bin Page 6 3 Open granule bin 3 Install the lifting strap under the body and motor to prevent the granulator from overbalancing when lifted Make sure that the lifting strap that goes under the body also goes behind the hindge and handle Refer to the upper figure on the right Note Make sure that the lifting strap has sufficient capacity to lift the granulator Note Make sure that the ...

Страница 42: ...working place 1 Refer to layout for required working space Page 2 5 2 6 Layout 2 Transport lift the machine to its working area Page 3 1 Transport Lift 3 Check that the machine stands horizontal and steady 4 Lock the casters Remove the rust preventer Un painted components are treated with rust preventer before delivery and transport Remove the rust preventer before operating the machine 1 Read pag...

Страница 43: ...cations 1 Fill in correct information on page 2 1 General data Supplied machine so that the data corresponds with the machine sign on your supplied machine 2 Mark the correct alternatives on page 2 1 General data Conair S Series so that the data corresponds with your supplied machine 3 Sign the personnel responsible for the machine s service and safety on page 2 1 ...

Страница 44: ...r to the electrical circuit diagram 5 When replacing electrical components only use original spare parts supplied by Conair Emergency stop 1 Read page 4 3 General rules Electrical connection 2 Check that the supplied emergency stop is within reach at all positions in the machine s workplace 3 If the supplied emergency stop is not accessible from all positions in the workplace the machine must be p...

Страница 45: ... granulator Page 5 1 6 Optional equipment IMD system Check that the IMD settings are satisfying Adjust as necessary Page 7 4 Adjust the IMD System 7 Optional equipment ABS system Check that the ABS settings are satisfying Adjust as necessary Page 7 5 Adjust the ABS System 8 Optional equipment Level switch Check that the level switch s setting is satisfying Adjust as necessary Page 7 7 Adjust the l...

Страница 46: ...clearance Page 7 15 point 5 3 Check the tightening torque of the fixed knives and the scrapers Tightening torque 85 Nm Page 7 15 figure B and E 4 Check the tightening torque of the rotor shaft Tightening torque 544 Nm 7 14 figure C Installing complete The machine has been installed and checked in accord ance with the instructions in chapter 4 Date 20 Name ...

Страница 47: ...cal cabinet Basic Unlock the emergency stop s padlock 6 Reset the emergency stop s 7 Reset the IMD system Reset the overload protec tion Read page 2 25 IMD system Read page 2 26 Overload protection Motor 8 Start the granulator Press the start button 9 The granulator is started Information If the granulator or optional equipment does not start once the above points have been attended to read page 7...

Страница 48: ...me and the Masher system if supplied Note The following instructions only applies to a granulator with electrical cabinet Advanced 1 Read page 1 3 Safety rules During start and opera tion 2 Start the granulator Page 5 1 3 Press the edit button Right until the desired message appears Page 2 22 figure D G 3 Press the OK button Note The rotor the Masher system will keep reversing as long as the OK bu...

Страница 49: ...ission couplings S97 S910 S914 S918 slide system Option Information The transmission couplings can easily be separated re assembled since the gear motor slides on two rails The rails are optional for S97 S910 S914 and S918 a Unscrew the tightening screws Figure C b Separate the couplings by pulling out the gear motor Open the granulator A Gear motor B Eye bolt Gear motor C Tightening screws Gear m...

Страница 50: ...hopper is opened Open the cutter housing 1 Read page 2 9 Cutter housing 2 Open the hopper Page 6 2 3 Open fold up the cutter housing s upper frame Note Hold the handle while opening closing the cutter housing s upper frame so it does not fall uncontrolled 4 Lock the cutter housing s upper frame by a piece of wood Check that the cutter housing s upper frame stays in the upper position 5 The cutter ...

Страница 51: ... the granulator 1 Read page 1 4 Safety rules During service 2 Check that there are no tools or other foreign objects in the granulator 3 Check that all surfaces which are going to touch are clean before closing Clean as necessary Close the granule bin 1 Read page 6 3 General rules Close the granulator 2 Read page 2 16 Granule bin 3 Read page 2 17 Safety switch and Star knob 4 Install the granule b...

Страница 52: ...sing is closed Close the hopper 1 Read page 6 3 General rules Close the granulator 2 Read page 2 15 Funnel Hopper 3 Read page 2 17 Safety switch and Star knob 4 Close the cutter housing Page 6 4 5 Close fold the hopper forwards Note Hold the hopper while opening closing it so it does not fall uncontrolled 6 Fit the switch key into the safety switch 7 Tighten the hopper s star knob s 8 The hopper i...

Страница 53: ...d re assembled since the gear motor slides on two rails The rails are optional for S97 S910 S914 and S918 a Re assemble the couplings by pushing back the gear motor Align the couplings b Tighten the tightening screws Tightening torque 98 Nm 5 Install the transmission cover 6 The transmission is closed Close the granulator 6 OPEN CLOSE A Gear motor B Eye bolt Gear motor C Tightening screws Gear mot...

Страница 54: ...et and the granulator can be operated again d Danger If the granulator continues working although the emergency stop has been pressed the granulator must be stopped manually at once Page 5 1 There is a serious risk of personal injury Contact the personnel responsible for the machine s service and safety Check the flap s 1 Read page 7 1 General rules Service 2 Read page 2 15 Flap s 3 Check the flap...

Страница 55: ...ator stops the safety switch es is are functioning and the granulator can be operated again Danger If the granulator continues working although the switch key has been released from the safety switch the granulator must be stopped manually at once Page 5 1 There is a serious risk of personal injury Contact the personnel responsible for the machine s service and safety e Tighten the hopper s star k...

Страница 56: ...here are any damaged or loose cables connectors or components authorized personnel must be called at once to do repairs Store the granulator 1 Treat all components that could rust with rust preven ter for long term rust protection 2 Store the machine in a dry area with even tempera ture 3 Rotate the rotor manually every 3 months Check the electrical components ...

Страница 57: ...instructions in page 2 25 the IMD alarm should cease The sensitivity of the IMD system is adjustable Basic Extended Advanced 1 Read page 7 4 General rules Adjust the IMD Sys tem 2 Adjust the IMD system s sensitivity The sensitivity is adjusted by a potentiometer The potentiometer is situated inside the electrical cabinet Turn the potenti ometer clockwise to increas the sensitivity A Potentiometer ...

Страница 58: ...F or G a Change the values the parameters by pressing the edit buttons Up or Down b Confirm by pressing the OK button 5 Press the edit button Right until Level 1 is terminated and the Level 0 message Timed ABS or ABS appears Refer to figure H or J Start Level 1 The following instructions only applies to a granulator with electrical cabinet Advanced 1 Read page 2 19 2 22 Advanced Level 0 and Level ...

Страница 59: ...BS sys tem 2 Adjust the ABS settings a Stop the granulator Page 5 1 point 1 2 b Start Level 1 Page 7 5 c Press the edit button Right until the desired Level 1 message appears Page 2 21 2 22 Level 1 messages d Press the edit button MOD e A cursor appears f Change the values the parameters by pressing the edit buttons Up or Down g Accept entered values parameters by pressing the OK button 3 Repeat p...

Страница 60: ...ust the function screw If the function screw is changed the level switch s function will be inversed That is the level switch will alarm when the granulate level is low Level switch Paddle type a Unscrew the level switch s cover b Adjust the spring c The level switch has 3 positions of sensibility High medium and low d Close the level switch s cover 5 Close the granule bin Page 6 3 A Level switch ...

Страница 61: ... time Toff a Select the time interval Put the white Toff knob in the desired position b Select the time factor Put the blue Toff knob in the desired position Example Working time Ton Time interval 10 sec Time factor 5 Pause time Toff Time interval 1 min Time factor 2 The settings in the example means The airveyor will be switched on for 10 sec x 5 50 seconds and will pause for 1 min x 2 2 minutes ...

Страница 62: ...18 Twin 1 Read page 7 1 General rules Service 2 Read page 2 13 Transmission 3 Check the oil level in the gear motor If refilling changing of oil should be necessary use Mieral oil EP ISO VG 220 or an equivalent 4 Open the transmission Page 6 1 Open the transmission 5 Check the condition of the plastic damper Change as necessary 6 Close the transmission Page 6 5 Close the transmission 7 SERVICE ...

Страница 63: ...se compressed air and a blow gun since granulate and plastic residue could be blown into safety switches Granulate and plastic residue can make the floor slippery Important Do not use solvents or strong detergents when cleaning a PC hopper 5 Close the granulator Page 6 3 6 5 Important If the rotor is stuck rotate the rotor in the reverse direction if necessary tap carefully with a piece of wood Ne...

Страница 64: ...h month Page 7 1 Service schedule 6 Make a general inspection Check that there are no loose parts screws nuts or components on the machine Check the tightening torque on important machine parts Check the wear on all internal and external machine parts Also check machine parts which not normally are subjected to wear Note When replacing machinery parts only use original spare parts supplied by Cona...

Страница 65: ...ves cause abnormal wear and damages the granulator 7 Every second time tightening screws are unscrewed they must be replaced with new ones 8 Every time washers are unscrewed they must be replaced with new ones 9 When replacing knives scrapers feed hook s tightening screws and washers only use original spare parts supplied by Conair 10 The rotor can rotate by itself Always lock the rotor s position...

Страница 66: ... the right 6 Remove the rotor shaft s tightening screw and washer 7 Lay the coupling down Refer to figure H 8 Open fold up the cutter housing s upper frame Page 6 2 Open the cutter housing 9 Pull out the rotor shaft Refer to figure G Pull out a little bit at the time and at the same time remove the rotating knife segments the rotating feed hook s Note Hold the rotating knife the feed hook while pu...

Страница 67: ...shing in the rotor shaft so that the rotating knife the rotating feed hook does not fall uncontrolled 4 Close fold down the cutter housing s upper frame Page 6 4 Close the cutter housing 5 Re install the coupling 6 Install the rotor shaft s washer and tightening screw Refer to figure C Tighten the tightening screw Tightening torque 544 Nm Keep the rotor still while unscrewing tightening the rotor ...

Страница 68: ...the fixed knife the scraper Tighten the fixed knife s the scraper s tightening screws Tightening torque 85 Nm Note The fixed knives called Side must be installed in the outer ends of the cutter housing The fixed knives called Centre must be installed in the middle of the cutter housing The fixed knives called Side and the fixed knives called Centre must not be mixed up when installing the knives R...

Страница 69: ...le and must be discarded 5 A surface grinder with magnetic table and a grinding fixture ensures that the cutting angles and the relief angles becomes correct Grind the rotating knife segments 1 Read page 7 16 General rules Grind the knives 2 Grind the rotating knife Refer to figure on the right Grind until all irregularities have disappeared 3 Measure the rotating knife s cutting head after grindi...

Страница 70: ...rregularities have disappeared 3 Repeat point 2 until all fixed knives have been grinded on one side 4 Measure the knives thickness after grinding 5 Select the most thin knife 6 Grind the other side of the fixed knife 7 Remove the knife but keep the settings on the surface grinder 8 Measure the knife s thickness after grinding Note If the fixed knife s thickness is less than 10 mm the fixed knife ...

Страница 71: ... granulator ABS system is optional 1 Read page 2 29 Automatic ABS Rotor 2 Clean the granulator Page 7 10 3 Re start the granulator Page 5 1 The granulator s overload protection has tripped since the granulator has been over loaded 1 Reset the overload protection Page 2 26 Overload protection Motor Before restart 2 Clean the granulator Page 7 10 3 Check the transmission Page 7 9 4 Check the knife s...

Страница 72: ... machine s type plate Manufacturing year GB detail Specification Article No and Q Quantity according to this spare part catalogue The performance of your supplied machine may vary from the standard machines described in this instruction manual In event of any questions please contact Conair s service line at 1 800 458 1960 Overview Hopper 9 2 9 8 Masher 9 9 9 20 Cutter housing 9 21 9 24 Rotor 9 25...

Страница 73: ... OR 6 4 16 8 7 9 10 12 15 11 13 12 11 13 12 11 4 KLAFFAR BAVETTE KLAPPE FLAP S235 8B003093 2 8B003098 2 8B003936 2 8B004202 2 5 AXEL CHAPE ACHSE HINGE HOPPER S235 8B005150 1 6 AXEL CHAPE ACHSE HINGE HOPPER FLG 250 8B005151 1 7 AXEL AXE DE CHAPE ACHSE SHAFT HINGE S235 8B200651 2 8 TRATT ENTONNOIR EING TRICHTER FUNNEL 12 9 8B000334 1 8B003097 1 8B000337 1 8B008004 1 9 SKRUV VIS SCHRAUBE SCREW SHS K6...

Страница 74: ...DELLE SCHEIBE WASHER BRB 6 7X14X1 5 FZB 9 94466 16 9 94466 20 9 94466 22 9 94466 22 14 LIST JOINT D ENTONNOIR DICHTUNG FUNNEL SEAL 4610028 SVA 9 70062 1 7 15 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X20 12 9 9 40236 2 16 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X35 12 9 9 40075 2 1 5 3 13 2 14 6 5 OR 6 4 16 8 7 9 10 12 15 11 13 12 11 13 12 11 SPARE PARTS Hopper PC Standard S97 918 ...

Страница 75: ...APPE FLAP PLASTIC CLOTH 8B000850 1 8B000851 1 8B000852 1 8B000853 1 5 AXEL CHAPE DE GOULOTTE ACHSE HINGE HOPPER S235 8B005150 1 6 AXEL CHAPE DE GOULOTTE ACHSE HINGE HOPPER S235 8B005151 1 7 AXEL AXE DE CHAPE ACHSE SHAFT HINGE FGL 250 8B200651 2 8 TRATT ENTONNOIR EING TRICHTER FUNNEL S235 8B000341 1 8B000342 1 8B000343 1 8B000344 1 9 SKRUV VIS SCHRAUBE SCREW SHS K6S 8X20 12 9 9 40662 1 10 BRICKA RO...

Страница 76: ...DELLE SCHEIBE WASHER BRB 6 7X14X1 5 FZB 9 94466 13 9 94466 17 9 94466 19 9 94466 19 14 LIST JOINT D ENTONNOIR DICHTUNG FUNNEL SEAL 4610028 SVA 9 70062 1 7 15 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X20 12 9 9 40236 2 16 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X35 12 9 9 40075 2 1 5 3 13 2 14 6 5 OR 6 4 16 8 7 9 10 12 15 11 13 12 11 13 12 11 SPARE PARTS Z Hopper PC S97 918 option ...

Страница 77: ...HOPPER C ALU 20X3 8B000929 5 2 8B003097 2 8B000929 5 2 8B003697 2 4 KLAFFAR BAVETTE KLAPPE FLAP PLASTIC CLOTH 8B003093 2 8B003098 2 8B003697 2 8B004202 2 5 AXEL CHAPE DE GOULOTTE ACHSE HINGE HOPPER S235 8B005150 1 8B003697 1 8B003936 1 8B005150 1 6 AXEL CHAPE DE GOULOTTE ACHSE HINGE HOPPER S235 8B005151 1 8B005150 1 8B005150 1 8B005151 1 7 AXEL AXE DE CHAPE ACHSE SHAFT HINGE FGL 250 8B200651 2 8B0...

Страница 78: ...316 10 9 40236 10 13 BRICKA RONDELLE SCHEIBE WASHER BRB 6 7X14X1 5 FZB 9 94466 10 9 40316 10 14 LIST JOINT D ENTONNOIR DICHTUNG FUNNEL SEAL 4610028 SVA 9 70062 1 7 15 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X20 12 9 9 40236 2 16 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X35 12 9 9 40075 2 17 BRICKA RONDELLE SCHEIBE WASHER POLYAMID 6 4X 18X1 5 NYLON 9 94465 8 18 HANDTAG POIGNÉE GRIFF HANDLE CLAMP WN 130 132 ...

Страница 79: ... 8B006631 1 8B006224 1 7 FÖNSTER HUBLOT DE GOU LOTTE FENSTER WINDOW PC 8B003697 1 8 KLAFF BAVETTE KLAPPE FLAP CLOTH 8B006655 2 8B006654 2 8B006633 2 9 KLAFFHÅL LARE PLAT DE MAINTIENT BAVETTE KLAPPE HALTER FLAP HOLDER ALU 20X3 8B006638 2 10 FJÄDER FÄSTE EXENTRIQUE VERIN GASFEDERHALTER GAS JACK HOLDER S235 8B004102 2 11 ANSLUTNING BIELLETTE ANSCHLUSS ROD S235 8B005115 1 12 SÄKERHETS DEL BUTÉE ANTI P...

Страница 80: ...X16 9 50789 1 17 SKRUV VIS SCHRAUBE WELLE SCREW FITTING BOLT 6X8X12 9 50786 4 18 SKRUV VIS SCHRAUBE WELLE SCREW FITTING BOLT 10X12X20 9 50790 2 19 AXEL ARBRE MASHER ACHSE SHAFT MASHER S235 8B003331 1 8B002861 1 8B002019 1 20 LUTANDE KROK COUTEAU MESSESHAKEN INCLINED HOOK C45 E 8B007167 3 21 DISTANS ENTRETOISE INCLINÉE DISTANZHALTER INCLINED SPACER S235 8B007168 2 8B007168 4 8B007168 6 1 5 3 4 13 9...

Страница 81: ... 16 1 6 COUPLING S235 8B000572 29 BRICKA RONDELLE SCHEIBE WASHER COUPLING S235 8B003141 30 SKRUV VIS SCHRAUBE SCREW K6S MÖBEL NV5 M6X16 FZB 12 9 9 94463 31 BRICKA RONDELLE SCHEIBE WASHER POLYAMID 6 4X 18X1 5 NYLON 9 94465 32 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X20 12 9 9 40236 33 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X35 12 9 9 40075 34 SKRUV VIS SCHRAUBE SCREW SHS K6S 8X20 12 9 9 40662 35 BRICKA RO...

Страница 82: ...0 12 9 12 9 9 41002 1 45 SKRUV VIS SCHRAUBE SCREW SHS MF6S 16X40 12 9 9 40537 1 46 SKRUV VIS SCHRAUBE GRUB SCREW SK6SS 8X30 12 9 9 40172 2 47 MUTTER ÉCROU MUTTER NUT M6M M 8 FZB 9 40045 2 48 MUTTER ÉCROU MUTTER NUT LOC KING M 8 9 40317 2 49 BRICKA RONDELLE SCHEIBE WASHER SCHNORR BR M8 OBEH 9 94539 2 50 SPÄNNSTIFT GOUPILLE ELAS TIQUE SPANNSTIFT SPRING PIN FRP 4 X 20 9 50046 2 51 SKRUV VIS SCHRAUBE ...

Страница 83: ...LLE SCHEIBE WASHER FBB 16 2 9 40133 1 56 BRICKA RONDELLE SCHEIBE WASHER FBB 10 2 9 40198 4 57 BRICKA RONDELLE SCHEIBE WASHER FBB 8 1 9 94540 2 58 BRICKA RONDELLE SCHEIBE WASHER FBB 12 2 9 94541 2 1 5 3 4 13 9 2 8 11 14 7 25 17 18 18 19 28 21 20 22 42 43 10 51 10 17 17 51 6 14 11 2 OR 3 9 8 23 26 45 29 32 36 33 15 53 30 55 56 37 31 30 53 57 52 50 58 39 54 38 40 44 27 48 49 47 46 35 34 42 4 12 16 36...

Страница 84: ...JO 8B007926 1 8B007918 1 8B007904 1 8B007934 1 6 ÖVRE VÄ SIDA FLANC SUP COTÉ PALIER OBERE LINKE SEITE UPPER LEFT SIDE S355 JO 8B008063 1 7 ÖVRE HÖ SIDA FLANC SUP DROIT OBERE RECHTE SEITE UPPER RIGHT SIDE S355 JO 8B007905 1 8 GUID AUGE DE COUTEAU LENKER GUID KNIFE HOOK ENGJS 400 12 8B200094 2 9 AXEL ÖVRE CHARNIÈRE MOBILE DE BLOC OBERE ACHSE HINGE UPPER E355 8B000478 2 10 AXEL NEDRE CHARNIÉRE FIXE D...

Страница 85: ...LLES STIFT PIN 10X40 9 94361 1 19 LIST JOINT DE BLOC LEISTE SEAL NR 44 NITRILE 9 94419 1 20 HANDTAG POIGNÉE PLASTIQUE GRIFF HANDEL 94 9 94364 1 132 9 91984 1 1 1 21 SKYDD CABOCHON DECKEL COVER ELECTRIC CABLE S235 8B007928 1 22 SKRUV VIS SCHRAUBE SCREW FHC 4X10 922 22 G14 10 12 14 16 23 SKYDD CABOCHON DECKEL COVER ELECTRIC CABLE S235 922 22 G1 1 922 22 G2 1 922 22 G3 1 922 22 G4 1 1 14 5 3 4 7 6 13...

Страница 86: ...OTOR ENGJS 400 12 8B000574 1 2 6 BRICKA RONDELLE BOUT D ARBRE SCHEIBE WASHER D 60 16 1 6 COUPLING 40 CND8 8B000572 2 4 7 LAGER ROULEMENT LAGER BEARING 6210 2 RS 9 94405 2 4 8 SPÅRRING CIRCLIPS FÜHRUNGSRING RETAINING RING SGH 90 9 94362 2 4 9 HYLSA MANCHON HÜLLE SLEEVE XC 38 8B200631 1 2 10 AXELHYLSA MANCHON ARBRE ACHENHÜLLE SLEEVE WELLE XC 38 8B200632 1 2 11 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X20...

Страница 87: ...ERAL SEITLICHES MESSER IMD MESSER FIXED SIDE IMD IMD 4 FAST KNIV MITT PEIGNE REVERSIBLE CENTRAL FESTSTEHENDES MESSER MITTE KNIFE FIXED CENTER S FAST IMD KNIV MITT PEIGNE IMD CENTRAL MESSER MITTE IMD MESSER FIXED CENTER IMD IMD 5 AVSKRAPARE CONTREPEIGNE GEGENMESSER SCRAPPER 6 SKRUV VIS SCHRAUBE SCREW HHS M6S 10X35 10 9 7 BRICKA RONDELLE SCHEIBE WASHER SCHNORR BR M10 FORM S IMD KNIVES STADARD KNIVES...

Страница 88: ...976 9 40976 8B008675 1 9 40976 9 40976 9 40976 8B008675 1 0 IMD 1 IMD 2 IMD 3 IMD 5 IMD 5 8B008041 3 8B007902 3 8B008042 3 8B008678 3 8B008041 2 8B007902 2 8B008042 2 8B008678 2 2 3 4 5 7 6 9 40976 9 40976 9 40976 9 40976 9 40976 9 40976 8 12 16 20 9 94410 9 94410 9 94410 9 94410 9 94410 9 94410 9 94410 9 94410 36 7 9 40978 9 40978 9 40978 9 40978 9 40978 9 40978 9 40978 9 40978 8 12 16 20 36 8 8B...

Страница 89: ...T ON FIXED KNIFE HOLDER 928 01 R14 2 3 4 5 927 01 RT 7 2 ISOLERINGSDEL PLOT ISOLANTE ISOLIERSTÜCK ISOLATION PLOT 8B009761 2 3 4 5 9 3 ISOLERINGS PLATTA SIDA PLAQUE ISOLANTE SUR PORTE PEIGNE BORD SOLIERPLATTE AUF MESSER HALTER SEITE ISOLATION SHEET ON FIXED KNIFE HOLDER SIDE 928 03 RT 2 2 2 1 3 2 1 1 1 1 2 SPARE PARTS Connection Cutter housing and IMD knives S97 918 option ...

Страница 90: ...ON AUSGANG MAHLGUTKASTEN GRANULE BIN OUTLET 8B190701 1 8B001668 4 UTLOPPSRÖR CANNE D ASPIRATION AUSLASSROHR SUCTION PIPE D 38 8B190702 1 8B006589 5 MUTTER ÉCROU MUTTER NUT KNURLED LN26 A2 24 M6 9 94365 1 9 94365 6 BULTKOPPLING COLLIER DE SERRAGE BOLZEN KUPP KUNG BOLT COUPLING JB120 9 93533 1 9 92926 7 SKRUV VIS SCHRAUBE SCREW K6S MÖBEL NV5 M6X26 FZB 9 94548 1 9 40803 8 SKRUV VIS SCHRAUBE SCREW SHS...

Страница 91: ...LASSROHR SUCTION PIPE D 38 8B190702 1 8B006589 5 MUTTER ÉCROU MUTTER NUT KNURLED LN26 A2 24 M6 9 94365 1 6 BULTKOPPLING COLLIER DE SERRAGE BOLZEN KUPPLUNG BOLT COUPLING JB120 9 93533 1 9 92926 7 SKRUV VIS SCHRAUBE SCREW K6S MÖBEL NV5 M6X26 FZB 9 94548 1 9 40803 8 SKRUV VIS SCHRAUBE SCREW SHS MC6S 6X16 9 40039 6 9 FÖNSTER FENETRE FENSTER WINDOW GRANULE BIN 150X70X4 8B000875 2 80X70X4 8B000876 10 SK...

Страница 92: ... 40285 1 5 7 SKRUV VIS SCHRAUBE SCREW HHS M6S 12X50 9 40056 8 ALL 8 BRICKA RONDELLE SCHEIBE WASHER BRFB 13 X 24 X 2 5 9 40816 4 ALL 0 75 9 40816 8 1 5 9 BRICKA RONDELLE SCHEIBE WASHER BRB 8 4 FZB 9 40162 4 ALL 0 75 MEDRÄKNAD I P8 VOIR P8 SIEHE P8 INCLUDED IN PUNKT P8 SEE P8 1 5 10 SKRUV VIS SCHRAUBE SCREW SHS MC6S 10X50 9 40003 1 ALL 0 75 MEDRÄKNAD I P7 VOIR P7 SIEHE P7 INCLUDED IN PUNKT P7 SEE P ...

Страница 93: ...DELLE SCHEIBE WASHER D16XD60X6 S235 8B000572 1 2 5 KOPPLING DEMI ACCOUPLE MENT KUPPLUNG KUPPLUNG MOTOR D50 ENGJS 400 12 8B009946 1 2 6 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X40 S235 9 40050 4 6 7 SKRUV VIS SCHRAUBE SCREW HHS M6S 16X30 12 9 9 40427 1 2 8 BRICKA RONDELLE SCHEIBE WASHER BRB 12 0 9 40640 4 6 9 BRICKA RONDELLE SCHEIBE SCHEIBE GROWER 12 9 94541 4 6 10 SKRUV VIS SCHRAUBE SCREW SHS MC6S 10X...

Страница 94: ...AUBE SCREW HHS M6S 16X30 9 40427 4 5 BRICKA RONDELLE SCHEIBE WASHER BRB 17 0 9 40035 2 6 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X60 9 40048 4 7 HANDTAG POIGNÉE GRIFF HANDLE MOTOR 0 75KW S235 8B009853 1 0 75 8B009854 1 5 8 SKRUV VIS SCHRAUBE SCREW SHS MC6S 8X20 9 40070 4 9 BRICKA RONDELLE SCHEIBE WASHER BRB 8 4 FZB 9 40162 4 10 MUTTER ÉCROU MUTTER NUT LOC KING M 8 9 40317 4 0 75 MOTOR 0 75 KW 1 5 MOTO...

Страница 95: ... SHS MC6S 12X60 9 40048 4 10 3 HJUL ROULETTE RAD CASTOR 3370POR100P62 9 94418 2 934 03 RT 4 HJUL LÅSBAR ROULETTE LAUFROLLE MIT BREMSE CASTOR 3377POR100P62 BRAKE 9 94417 2 934 04 RT 5 SKRUV VIS SCHRAUBE SCREW SHS MC6S 8X20 9 40070 16 6 BRICKA RONDELLE SCHEIBE WASHER BRB 8 4 FZB 9 40162 16 7 MUTTER ÉCROU MUTTER NUT LOC KING M 8 9 40317 16 3 2 1 4 3 2 1 4 7 6 5 5 7 6 SPARE PARTS Body S97 918 ...

Страница 96: ...UNG EXTENSION LEG S235 H 190 8B001206 4 H 190 8B001206 H 100 8B001208 H 100 8B001208 H 100 8B002870 2 SKRUV VIS SCHRAUBE SCREW SHS MC6S 8X20 12 9 9 40070 16 3 BRICKA RONDELLE SCHEIBE WASHER BRB 8 4 FZB 12 9 9 40162 16 4 MUTTER ÉCROU MUTTER NUT LOC KING M 8 9 40317 16 3 2 1 4 SPARE PARTS Body extension S97 918 option ...

Страница 97: ... 5 NYCKEL CLÉ SCHLÜSSEL KEY OPERATOR CLAMP SCH B3 9 11575 1 6 FÄSTE SUPPORT SÉCU TRÉMIE BEFESTIGUNG BRACKET SWITCH GRANULE BIN S235 8B500110 1 7 FÄSTE FERMETURE GAUCHE BEFESTIGUNG BRACKET BREAKING SCREW E335 8B005277 1 8 FÄSTE FERMETURE DROITE POUR SÉCU BEFESTIGUNG BRACKET BREAKING SCREW SWITCH E335 8B005276 1 9 1 SKRUV VIS DE FERMETURE GOULOTTE SCHRAUBE BREAKING SCREW HOPPER 42CRM04 8B001521 2 9 ...

Страница 98: ...RUV VIS SCHRAUBE SCREW SHS MC6S 6X20 9 40104 2 19 MUTTER ÉCROU MUTTER NUT CAR SMG M6 8 9 94535 2 20 SKRUV VIS SCHRAUBE SCREW SHS MC6S 8X16 12 9 9 40032 4 21 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X20 12 9 9 40236 4 22 SKRUV VIS SCHRAUBE SCREW SHS MC6S 12X35 12 9 9 40075 4 23 SKRUV VIS SCHRAUBE SCREW SHS K6S 10X12 12 9 9 40810 2 24 BRICKA RONDELLE SCHEIBE WASHER SCHNORR BR M10 FORM S 9 40978 2 25 SPÄN...

Страница 99: ... is supplied to the equipment Make sure that all connectors and wires within and between control systems and related components have been installed correctly Check the troubleshooting guide of this manual for a solution Thoroughly examine the instruction manual s for associated equipment especially controls Each manual may have its own troubleshooting guide to help you Check that the equipment has...

Страница 100: ...ptions Inspect the equipment and perform alterations or adjustments to satisfy performance claims Charges for such inspections and corrections will be waived unless failure to meet warranty is due to misapplication improper installation poor maintenance practices or improper operation Replace the original equipment with other Conair equipment that will meet original performance claims at no extra ...

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