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G:\Masters\Installation Sheets\AdBlue\AdBlue Laser Installation Sheet.doc 

Page 15 of 23 

13. 

Mechanical Commissioning and Air Purge 

To test the unit please carry out the following tests: 

 An encoder dummy plug is required to purge the air from the AdBlue system 

during the mechanical commissioning. 

Make sure that the electrical commissioning tests have been carried out and the solenoid 
operation has been verified before carrying out the following tests. 

1. 

Slowly open the AdBlue supply valves to the dispenser, checking for any leaks. 

2. 

Turn on the power supply to the dispenser.  

3. 

Remove the meter encoder lead from J3 on the C4000 processor board and plug in the  

meter dummy plug supplied with the dispenser ( Part Number F-CU-ENC-ABL-PT) 

4. 

Lift the nozzle. (Side A nozzle for dispensers with two AdBlue hoses.) 

5. 

The display will show 

 

888888

 

and the solenoids will energise, starting the pump motor. 

Check that Diodes D8, D10 and D11 turn on, indicating a signal is being sent to the triacs to 
open the solenoid valves 

6. 

Check all the dispenser fittings, solenoids and pipework for leaks. 

7. 

Slowly dispense AdBlue from the dispenser, being careful to shield yourself from splashes as 

there may be air in the system causing it to spray from the nozzle. During this time the 
dispenser will NOT count up as the encoder dummy plug is plugged into the C4000. 

8. 

The solenoids will switch off after four minutes. This is a default time-out setting in the 

software for situations when there is no flow registered.  If this happens, hang the nozzle 
and then lift it to start a new transaction and continue delivering AdBlue. 

9. 

Repeat steps 4 through 6 until the AdBlue flows without any air being present, then hang the 

nozzle 

10. 

Remove the dummy encoder plug and re-install the V40 meter encoder plug. 

11. 

Lift the nozzle and slowly dispense AdBlue from the dispenser. The display and tote should 

increment when AdBlue is flowing. 

12. 

For dispensers with two AdBlue hoses, repeat steps 3 to 11 but install the meter dummy 

plug into J4 to purge the air from the second hose.  

 For units dispensing AdBlue and diesel, only the AdBlue hoses require air purging. 

13. 

Check the diesel hoses (if fitted) dispense fuel. 

14. 

The dispenser can now be set up and calibrated.  

14. 

Setting up the C4000  

 

Once the pump is connected on site, the final setup check and calibration to complete the 
installation must be carried out, using the Parameter Switch and Calibration (K-Factor) Switch. 
These switches are found on the C4000 Microprocessor Board which is housed in a metal 
enclosure located behind one of the inner column panels. 
 

 

14.1 

Configuration Code 

 

The configuration code has been set at Compac and should not be changed   
In the event of it being lost and having to be re-entered the configuration is written on the yellow 
label on the C4000 processor board cover. 
 

14.2 

Submersible Delay (Sd) 

  

This is the time delay from when the Submersible pump starts to when the  solenoids in the 
dispenser open to allow time for the leak detector to reset. 
This is factory set by Compac at 005 (five seconds).  
If problems are experienced with the leak detector tripping, firstly check that 'Sd' is still set and 
then, if necessary, make it longer as follows. 

 

1. Press and release the K factor switch repeatedly until 'Sd' appears on the Dollar display 
'dXXX' will appear in the litres display.  
 

Содержание Laser AdBlue LA 30-160SD

Страница 1: ...l Laser AdBlue Dispenser Version LA 30S LLA 30S AdBlue duo LLA 30S AdBlue duo nozzles on same end LLA 30 40S AdBlue diesel duo LA 30 40SD AdBlue diesel lane specific LLA 30 40SQ AdBlue diesel quad LLA...

Страница 2: ...p switch settings 13 10 1 Standard Pump Comms Setting 13 10 2 Gilbarco Pump comms Setting 13 11 Triac Dip switches 13 12 Electrical Operation Test 14 13 Mechanical Commissioning and Air Purge 15 14 Se...

Страница 3: ...has no control over each installation s unique operating environment Hence Compac Industries Limited makes no representations or warranties concerning the performance of the unit under the actual ope...

Страница 4: ...transit in particular damage to electronics due to vibration or jarring All terminals and plugs should be checked including IC chips to ensure they are securely in place 4 AdBlue pump specifications E...

Страница 5: ...Where local regulations for flammable substances require a sump to be fitted a Sumps must be provided at all dispenser installations with secondary containment pipework and at all new installations an...

Страница 6: ...G Masters Installation Sheets AdBlue AdBlue Laser Installation Sheet doc Page 6 of 23 7 Footprints 7 1 LLA 30S two hose with nozzles on opposite ends...

Страница 7: ...G Masters Installation Sheets AdBlue AdBlue Laser Installation Sheet doc Page 7 of 23 7 2 LLA 30S Duo two hose with nozzles on same end...

Страница 8: ...G Masters Installation Sheets AdBlue AdBlue Laser Installation Sheet doc Page 8 of 23 7 3 LA 30S...

Страница 9: ...G Masters Installation Sheets AdBlue AdBlue Laser Installation Sheet doc Page 9 of 23 7 4 LA30 40SD LA30 80SD LLA30 40S LLA30 80S...

Страница 10: ...G Masters Installation Sheets AdBlue AdBlue Laser Installation Sheet doc Page 10 of 23 7 5 LA 30 160SD LLA 30 160S...

Страница 11: ...G Masters Installation Sheets AdBlue AdBlue Laser Installation Sheet doc Page 11 of 23 7 6 LLA 30 40SQ LLA30 80SQ LLA30 160SQ...

Страница 12: ...s Electrical cables are terminated at the C4000 Power Supply which is housed in the Flameproof Enclosure located in the bottom of the dispenser behind the door The incoming cables are terminated as sh...

Страница 13: ...3 ON 4 OFF These are factory set to the standard setting unless ordered otherwise eg Gilbarco 10 2 Gilbarco Pump comms Setting Special software and interface board required 1 OFF 2 ON 3 OFF 4 ON 11 T...

Страница 14: ...olenoids will energise starting the pump motor Check that Diodes D8 D10 and D11 turn on indicating a signal is being sent to the triacs to open the solenoid valves 8 The diagnostic LED D18 flashes qui...

Страница 15: ...transaction and continue delivering AdBlue 9 Repeat steps 4 through 6 until the AdBlue flows without any air being present then hang the nozzle 10 Remove the dummy encoder plug and re install the V40...

Страница 16: ...ose For a single hose only Pn will appear 14 3 2 Setting the Price Using the Parameter Switch follow the chart to set the price for the hose s in question Step ACTION RESULT 1 Ensure that the nozzle i...

Страница 17: ...14 Not used J3 Input from meter side A J9 Power for meters J15 Not used J4 Input from meter side B J10 Totes J16 Not used J5 Not used J11 Buzzer J17 Backlighting J6 Not used J12 Nozzle Switches Connec...

Страница 18: ...ser into a certified measuring container and compare the display value with the amount dispensed Example Display shows 10 00 True volume 20 00 To calculate the correct K Factor from the information ab...

Страница 19: ...n on again For unattended refuelling sites the dispensers should not be able to work in stand alone mode in the event of a controller failure Therefore the dispenser should be set up to inhibit standa...

Страница 20: ...Laser Installation Sheet doc Page 20 of 23 18 2 ZVA AdBlue Nozzle The ZVA AdBlue nozzle with a magnetic safety catch is commonly used on AdBlue dispensers The following image is included for reference...

Страница 21: ...ioner Although generators are fitted with power regulators most are not filtered sufficiently for powering sensitive electrical components We recommend installing a commercial power conditioner and or...

Страница 22: ...ice agent contact details Use this information when contacting service agent or help desk Model number Serial number Date of manufacture Date of installation Software version Equipment connected to th...

Страница 23: ...co nz Copyright 2014 Compac Industries Limited All Rights Reserved Contact your service agent in the first instance for any installation issues 26 Revision History Previous revision date Summary of ch...

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