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Collomix Rühr- und Mischgeräte Gmbh 

 

Shaker 

V

IBA 

15

 

&

 

V

IBA

25

 

D-85080 Gaimersheim 

 Edition 

2.3-05

 37 

POS Art 

No. 

Designation 

11.279  69.018  deep groove ball thrust bearing 51202 
11.280  51.080  6340 DIN washer 8,4 
11.281  50.088  self-locking screw M8x16 galv. F90 
11.282  74.065  clamping unit zop VIBA 25 
11.283  74.066  clamping unit zop VIBA 25 
11.286  74.069  clamping plate VIBA 25 
11.287  74.070  clamping plate VIBA 25 
11.290  64.023  Linatex disk 350x360x10 mm Viba 25 
11.291  64.114  carrier for clamping plate Viba 15/18 
11.292  64.162  carrier for clamping plate Viba 25/25V 
11.293  51.074  7991 DIN countersunk socket head hex scr 
11.294  50.091  self-locking nut M6 galv. F90 
11.295  64.006  spindle nut right VIBA 25 
11.296  50.877  933 DIN hex screw M4x12 galv. 
11.297  50.835  934 DIN hex nut M 4 galv. 
11.298 64.163 sliding 

bearing 

11.299  51.096  7991 DIN countersunk socket head hex scr M8x20 
11.300  51.092  7991 DIN hexagon socket scr M 6x40 galv. 
11.301  50.091  self-locking nut M6 galv. F90 
11.302 64.115 cover 
11.303 64.116 Side 

cheeks 

11.304  64.164  Side cheeks Viba 25/25v 
11.305  50.098  self-locking screw M5x12 galv. F90 
11.306  50.090  self-locking nut M10 galv. F90 
11.307  50.098  self-locking screw M5x12 galv. F90 
11.308  50.090  self-locking nut M10 galv. F90 
11.309  50.832  912 DIN socket head screw M 6x10 galv. 
11.310  50.091  self-locking nut M6 galv. F90 
11.313  64.117  Cross beam for stroke transmission 
11.314  64.165  Cross beam Viba 25/25v 
11.315  69.021  flange bearing FLCTY 15 
11.316  60.086  socket PM 2H25-M 
11.317  61.117  cable strap 92mm 
11.318  50.878  933 DIN hex screw M 6x25 galv. 
11.319  50.091  self-locking nut M6 galv. F90 
11.320  50.088  self-locking screw M8x16 galv. F90 
11.321  50.092  self-locking nut M8 galv. F90 
11.322  64.049  attachment bracket for rotation encoder 
11.323  74.073  stroke transmission Viba 15/18 
11.324  64.166  Bearing flange Viba 15/18 
11.325  69.022  Ball bearing 3206 ZZ Viba15/18 
11.326  64.168  spindle nut VIBA 15/18 
11.327  50.956  988 DIN shim ring D35/d25/S2 
11.328  51.070  6885 DIN feather key form A 6x6x20 
11.329  64.169  spur gear Z 35 
11.330  50.429  471 DIN lock ring 30 
11.331  50.099  self-locking screw M5x12 galv. F90 
11.332  74.074  clamping motor Viba 25 completely 
11.333  74.075  clamping motor V15/18 
11.334  64.170  main motor Viba 25 230 V 0,9 kW 
11.337 64.171 sliding 

bearing 

11.338 62.060 Cable 

conduit 

POS Art 

No. 

Designation 

11.339  64.118  Fixation for clamping motor Viba 15/18 
11.340  51.097  7985 DIN oval head screw M 4x20 galv. 
11.341  50.017  127 DIN split washer B 4 galv. 
11.342  61.104  strain relief device RSGU 1100 8/9 
11.343  51.002  7985 DIN oval head screw M 4x10 galv. 
11.344  50.088  self-locking screw M8x16 galv. F90 
11.345  50.091  self-locking nut M6 galv. F90 
11.346  50.088  self-locking screw M8x16 galv. F90 
11.347  50.092  self-locking nut M8 galv. F90 
11.348  64.172  threaded spindle right VIBA 25 
11.349  64.173  threaded spindle right VIBA 25 
11.351  51.078  7991 DIN countersunk socket head hex scr 
11.352  50.098  self-locking screw M5x12 galv. F90 
11.353  50.090  self-locking nut M10 galv. F90 
11.354  51.089  6885 DIN feather key form A 5x5x16 
11.355  64.029  toothed belt pulley Viba 25 
11.356  64.030  toothed belt Viba 25 
11.357  50.067  self-locking screw M6x12 8.8 
11.358  50.005  125 DIN washer B6,4 zn 
11.359 64.048 rotation 

encoder 

11.360  51.090  6885 DIN feather key form A 3x3x25 
11.361  74.014  clamping motor Viba 25 completely 
11.362  64.001  clamping motor Viba 25 24V DCSG 80 
11.363  64.047  attachment bracket for clamping motor 
11.364  50.852  912 DIN sockedthead screw M 4x12 galv. 
11.365  50.017  127 DIN split washer B 4 galv. 
11.366  50.023  125 DIN washer B 4.3 zn 
11.367 62.060 Cable 

conduit 

11.369  61.104  strain relief device RSGU 1100 8/9 
11.370  74.027  proximity switch manufactured VIBA 25 
11.373 61.123 Biscuit 

connector 

11.374  50.093  self-locking screw M5x12 galv. F90 
11.375  50.008  85 DIN cheese head screw M3x16 zn 
11.376  50.010  127 DIN split washer B 3 galv. 
11.377  50.820  934 DIN hex nut M 3 galv. 
11.378  61.104  strain relief device RSGU 1100 8/9 
11.379  50.945  933 DIN hex screw M4x16 galv. 
11.380  50.835  934 DIN hex nut M 4 galv. 
11.381  50.067  self-locking screw M6x12 8.8 
11.382  50.091  self-locking nut M6 galv. F90 
11.383  64.174  Fixation for pulse generator 
11.384  74.076  proximity switch manufactured VIBA 25 
11.385  62.013  proximity switch 12 
11.386  61.140  end splice 0,75 
11.387  50.936  933 DIN hex screw M 5x12 8.8 galv. 
11.388  51.003  9021 DIN washer D 4,3 zn 
11.390  50.835  934 DIN hex nut M 4 galv. 
11.391  64.119  cover for cross beam Viba 15/18 
11.392  51.098  7985 DIN oval head screw M 4x6 galv. 
11.394  74.001  oscillating lever with ball bearing 
11.395  74.001  oscillating lever with ball bearing 
11.401  64.120  attachment for oscillating lever Viba 15/18 

Содержание VIBA 15

Страница 1: ...Edition 2 3 05 Operating and Servicing Manual Shaker Viba 15 Viba 25 Machine number Year of manufacture...

Страница 2: ...Shaker VIBA 15 VIBA 25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim...

Страница 3: ...xing cycle 12 5 6 Stand by 12 5 7 Triggering the Emergency Stop function 13 5 8 Average mixing cycles 13 6 Program flow 14 6 1 Switching on 14 6 2 Mixing cycle 14 7 The service menu 15 7 1 Activating...

Страница 4: ...cklist 33 10 5 Spare parts list 34 10 6 Exploded drawings 39 10 6 1 Housing 39 10 6 2 Housing VIBA 15 40 10 6 3 Housing VIBA 15 VIBA 25 INOX 41 10 6 4 Housing VIBA 25 42 10 6 5 Housing VIBA 25 DOOR 43...

Страница 5: ...IBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 3 1 Layout drawings 1 1 Machine components Machine components 1 Mixing table 5 Control panel 2 Manual door release 6 Door 3 Clamping plate 7 Loading sh...

Страница 6: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 4 Edition 2 3 05 1 2 Variants VIBA 15 VIBA 15 INOX VIBA 25 INOX VIBA 25 VIBA 25 DOOR...

Страница 7: ...EN the clamping unit QUIT stand by mode STOP mixing cycle prematurely ACKNOWLEDGE messages Button I Mixing cycle I works setting 1 00 minutes Button II Mixing cycle II works setting 2 00 minutes Butto...

Страница 8: ...live components that may pose a risk to life and limb 2 1 Proper use The Viba 25 is a stationary shaker for closed tightly closing round rectangular and oval containers made of metal or plastic It can...

Страница 9: ...of the mixing container are suitable Never lift large and heavy containers into the machine by yourself Use only undamaged and sturdy mixing containers If you don t the container may burst The mixing...

Страница 10: ...machine in areas with a potentially explosive atmosphere to use and install non original replacement parts to run the machine for longer than 20 minutes risk of the mixing container bursting 3 1 Safe...

Страница 11: ...ine runs as smoothly as possible always set the machine feet as low as possible 4 2 Removing the transport brace The mixing unit is secured by a lashing strap to protect it from damage in transit This...

Страница 12: ...ome to rest on the floor You can now push the machine along on its rollers with ease 4 5 Manual door release The door of the VIBA Shaker comes with a safety interlock The door is locked when a mixing...

Страница 13: ...se items from the inside of the machine If the machine wobbles while it is working adjust the machine feet to compensate the differences in height It is prohibited to operate the machine on its shipme...

Страница 14: ...aturely before the selected mixing time is over by pressing button E The mixing cycle is ended as normal The clamping plate opens and the door interlock is released The machine is then ready for the n...

Страница 15: ...released You can then remove the container CAUTION The Emergency Stop button only interrupts the program flow The machine is not disconnected from the mains supply Therefore before performing any mai...

Страница 16: ...to be in the basic display to start a mixing cycle Ready 1 00 2 00 3 00 Select the cycle with the mixing time required by pressing button I II or III The corresponding mixing times are indicated in th...

Страница 17: ...accept no warranty claims or liability for any damage due to changes to the parameters 7 1 Activating the service menu The service menu is activated by repositioning jumper ST8 on the control pcb Cau...

Страница 18: ...physical variable can be determined through the assignment tables in the menu description See 7 4 Setting the operating parameter C Parameters Setting for clamping pressure or electric current consum...

Страница 19: ...IME 3 3 00 7 4 3 only VIBA 25 SMALL POT HEIGHT 220 Low high clamping pressure changeover point 7 4 4 Open and close mixing unit by hand DC MOT FREERUN 3 CLS OPEN 7 4 5 Mixing unit end position DC MOT...

Страница 20: ...ed TEST OUTPUTS M_DOOR Press button E to call up the next menu point 7 4 2 Changing the mixing times TIME 1 3 Buttons I II and III can be assigned 3 different mixing times The works settings can be ch...

Страница 21: ...nu point DC MOT CLAMP HIGH see 7 4 7 The changeover point between low and high clamping pressure is set with the value SMALL POT HEIGHT The set value equals the opening of the mixing unit in millimete...

Страница 22: ...her value for DC MOT ENDPOS means a higher level of electric current consumption and hence force of the clamp motor The value should not be set too high however or the threaded spindles may jam Please...

Страница 23: ...e container working loose during the mixing cycle and wandering on the mixing table Too high a clamping pressure setting may cause the container to burst Setting the correct clamping pressure Load the...

Страница 24: ...4 6 DC MOT CLAMP HIGH 3 CLS 75 OPEN EDIT Change the high clamping pressure Button I CLS close the mixing unit Button II OPEN open the mixing unit Button III EDIT edit the parameter DC MOT CLAMP HIGH 3...

Страница 25: ...ped in place Press button II ON to start the motor SHAKER MOT ON ON OFF The motor runs until you press button III OFF SHAKER MOT OFF ON OFF Press button E to call up the next menu point 7 4 9 Saving c...

Страница 26: ...lf test routine follows after switch on Display of the software version Collomix VIBA init Version X XX d 40 c 80 25 220 Display of d DC MOT ENDPOS c CLAMP HIGH LOW SMALL POT HEIGHT Display of mixing...

Страница 27: ...d Function 1 1 2 3 4 2 clamp motor ST 6 Lead Function 1 brown 2 brown 230V AC to the transformer 3 black L1 4 blue N mains 5 green yellow PE ST 10 Leitung Funktion 1 wei 2 3 4 wei emergency stop ST 14...

Страница 28: ...its two contact faces is parallel to the end face of the proximity switch Set the proximity switch a distance of approx 1 5 mm from the rotary pulse encoder Fix the proximity switch in place with the...

Страница 29: ...ks the door as soon as the mixing cycle is started Releasing the safety door interlock Remove the plastic plug cap from the left side of the machine Use a screwdriver to push the release button of the...

Страница 30: ...11 234 is mounted underneath the oscillating frame The motor used is an asynchronous motor with a capacitor 10 269 It is connected to ST3 on the pcb 10 313 and operated at constant voltage speed The c...

Страница 31: ...eave the machine unattended when open be sure to disconnect the machine from the power supply by pulling out the power plug 9 1 Cancelling messages The VIBA Shaker features intelligent error diagnosti...

Страница 32: ...ntrol pcb is defective 230 V 24 V Ready 1 00 2 20 3 00 Connector for control buttons in wrong position buttons do not work 230 V 24 V Door open Close door Check the 24 V fuse Check the connector cable...

Страница 33: ...P button Check the lead connector to the EMERGENCY STOP button E025 door not locked The door has been unlocked by hand Lock the door by hand The door has not been unlocked by hand Check the door inter...

Страница 34: ...R 2 Plus Important Never clean the machine with a high pressure cleaner or the like This could wash the lubricating grease out of the ball bearings leaving them to run dry and resulting in serious dam...

Страница 35: ...nd tension Check the flange and pedestal bearings of the crankshaft for wear Check the shock absorbers Check the upper and lower spindle bearings Check the toothed belt of the clamp motor for ear and...

Страница 36: ...screw M 4x12 galv 10 271 50 017 127 DIN split washer B 4 galv 10 272 50 023 125 DIN washer B 4 3 zn 10 273 51 099 7985 DIN oval head screw M 4x20 galv 10 274 50 820 934 DIN hex nut M 3 galv 10 275 50...

Страница 37: ...931 DIN hex screw M 6x40 8 9 galv 10 391 50 888 934 DIN hex nut M 6 galv 10 392 51 019 9021 DIN washer B 6 4 zn 10 393 64 086 actuator bent Viba 25 POS Art No Designation 10 394 50 943 933 DIN hex scr...

Страница 38: ...IBA 25 11 220 64 150 crankshaft arm right VIBA 25 11 221 50 841 914 DIN threaded pin M 8x16 galv 11 222 64 007 crankshaft pin VIBA 25 11 223 69 020 pedestal bearing RASEY 30 POS Art No Designation 11...

Страница 39: ...ba 25 230 V 0 9 kW 11 337 64 171 sliding bearing 11 338 62 060 Cable conduit POS Art No Designation 11 339 64 118 Fixation for clamping motor Viba 15 18 11 340 51 097 7985 DIN oval head screw M 4x20 g...

Страница 40: ...t M 10 galv 11 410 50 067 self locking screw M6x12 8 8 11 411 50 091 self locking nut M6 galv F90 11 412 69 019 flange bearing UCF 204 POS Art No Designation 69 026 flange bearing RAY 20 11 413 50 089...

Страница 41: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 39 10 6 Exploded drawings 10 6 1 Housing...

Страница 42: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 40 Edition 2 3 05 10 6 2 Housing VIBA 15...

Страница 43: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 41 10 6 3 Housing VIBA 15 VIBA 25 INOX...

Страница 44: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 42 Edition 2 3 05 10 6 4 Housing VIBA 25...

Страница 45: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 43 10 6 5 Housing VIBA 25 DOOR...

Страница 46: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 44 Edition 2 3 05 10 6 6 Door VIBA 15 and VIBA 15 25 INOX...

Страница 47: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 45 10 6 7 Door Viba 25...

Страница 48: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 46 Edition 2 3 05 10 6 8 Door Viba 25 DOOR...

Страница 49: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 47 10 6 9 Sliding door guide Viba 25 DOOR...

Страница 50: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 48 Edition 2 3 05 10 6 10 Mixing frame Viba 15...

Страница 51: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 49 10 6 11 Mixing frame Viba 25...

Страница 52: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 50 Edition 2 3 05 10 6 12 Clamp motor VIBA 25...

Страница 53: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 51 10 6 13 Oscillating frame Viba...

Страница 54: ...Shaker VIBA 15 VIBA25 Collomix R hr und Mischger te GmbH D 85080 Gaimersheim 52 Edition 2 3 05 10 6 14 Drive Viba...

Страница 55: ...Collomix R hr und Mischger te Gmbh Shaker VIBA 15 VIBA25 D 85080 Gaimersheim Edition 2 3 05 53 10 6 15 Control unit...

Страница 56: ...e paid to our factory Collomix reserves the right to decide on whether cost free parts replacement is applicable Parts and labor covered by the warranty will be supplied free of charge The warranty do...

Страница 57: ...ration of CE conformity We declare herewith that this product conforms with the following standards and standard setting documents EN 292 1 EN 292 2 EN 294 EN 349 EN 954 1 EN 55011 61000 6 2 61000 4 2...

Страница 58: ...omix R hr und Mischger te GmbH D 85080 Gaimersheim 56 Edition 2 3 05 Collomix R hr und Mischger te GmbH Daimlerstr 9 D 85080 Gaimersheim Federal Republic of Germany Tel 49 0 8458 32 98 0 Fax 49 0 8458...

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