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MNL_Standard-NoSpecs_ACWC-18to240-E-_(0713).docx

 

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I.

 

IMPORTANT 

A.

 

CODES AND REGULATIONS 

The United States Environmental Protection Agency (EPA) has issued various regulations 

regarding the introduction and disposal of refrigerants in this unit. Failure to follow these regulations 

may harm the environment and can lead to the imposition of substantial fines. Because these 

regulations may vary due to the passage of new laws we suggest that, any work on this unit be done 

by a certified technician. Should you have any questions, please contact the local office of the EPA.  

This product is designed and manufactured to permit installation in accordance with National 

Codes. It is the installer’s responsibility to install the product in accordance with National Codes 

and/or prevailing local codes and regulations. The manufacturer assumes no responsibility for 

equipment installed in violation of any codes or regulations. 

IMPORTANT MESSAGE TO OWNER:

  

These instructions should be carefully read and kept near the product, for future reference. While 

these instructions are addressed primarily to the installer, useful maintenance information is 

included. To insure proper set up, operation, and performance it is recommended that a licensed 

service professional start this piece of equipment. Have your installer acquaint you with the 

operating characteristics of the product and periodic maintenance requirements. 

B.

 

INSPECTION 

This product has been inspected at the factory and released to the transportation agency without 

known damage.  Inspect carton’s exterior for evidence of rough handling in shipment.   Carefully 

remove protective wrap and all banding to uncrate, for inspection; if damage is found, report 

immediately to the transportation agency and Cold Shot Chillers.  Provide a report and photographs 

(highly recommended), if possible. 

Once it is established that the unit has positive pressure, proceed to installation.  Test the system 

service valves with refrigeration gauges to ensure refrigerant pressure is present and no 

undetectable damage (i.e. dropping the unit) has occurred. 

C.

 

SAFETY CONSIDERATIONS 

Installation, start-up, and servicing of this equipment can be hazardous due to system pressures, 

electrical components, and equipment location (roofs, elevated structures, etc.)  Only trained, 

qualified installers and service mechanics should install, start up, and service this equipment.  When 

working on the equipment, observe precautions in the literature, tags, stickers, and labels attached 

to the equipment, and any other safety precautions that apply. 

 

Follow all safety codes. 

 

Wear safety glasses and work gloves. 

 

Use care in handling, rigging, and setting bulky equipment. 

 

Use care in handling electronic components. 

D.

 

REPLACEMENT PARTS 

 

For information on replacement parts, contact Cold Shot Chillers. 

 

When ordering parts, provide complete model and serial number as shown on the unit nameplate. 

 

Most parts will be available through local distributors. 

 

 

Содержание ACWC-024-E-DR-LT-0-2

Страница 1: ...78 281 227 8400 Fax 800 473 9175 281 227 8404 www waterchillers com INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS ACWC 024 E RF and ACWC 240 E outdoor models shown AIR COOLED WATER CHILLERS UP T...

Страница 2: ...oor use to 0 F ambient Includes low ambient fan controls Casters optional M20 Suitable for outdoor use to 20 F ambient Hot Gas Bypass and Wind Baffles may be included Casters optional 7 Electrical Pow...

Страница 3: ...nd periodic maintenance requirements B INSPECTION This product has been inspected at the factory and released to the transportation agency without known damage Inspect carton s exterior for evidence o...

Страница 4: ...process as possible to reduce the system piping pressure drop C MOUNTING 1 Level the unit to ensure proper oil return to compressors and fluid draining 2 When unit is in proper location secure unit t...

Страница 5: ...ccessible in compliance with National Electrical Code NEC Section 440 14 b Verify electrical power on the Cold Shot Chillers label plate with actual voltage c Connect line power supply to terminal blo...

Страница 6: ...of hand near the base of the compressor by the heater F FREEZE PROTECTION 1 Protection of system components from freezing is of the utmost concern Freezing can occur from the external ambient or inter...

Страница 7: ...roperties of refrigerants The performance or COOLING capacity of a chiller is based on a standard set of operating conditions Changing the conditions results in different capacity rating of the chille...

Страница 8: ...tank is full Ensure that the pump and evaporator are filled with fluid prior to starting e Systems with an open tank are typically capable of bleeding excess air that is returned to the tank when the...

Страница 9: ...to turn on for cooling Move the selector switch to Cooling Cycle setting and the unit will begin cooling 8 During the cooling cycle condenser fans may turn on and off due to changes in refrigerant pre...

Страница 10: ...rical protection will shut down the compressor d To manually reset ASTP the compressor should be stopped and allowed to cool If the compressor is not stopped the motor will run until the motor protect...

Страница 11: ...and will automatically reset when pressure is above the non adjustable reset setting See specifications for details 12 REFRIGERANT HIGH PRESSURE SAFETY HPS a Monitors the pressure of the refrigerant a...

Страница 12: ...t can be setup to change automatically based on a system safety situation 21 TANK LEVEL OPTIONS a Float Valve a Located inside the tank the float valve is a mechanically float actuated valve supplied...

Страница 13: ...ERIFY a System water should be clean and free of contaminants If the chiller has a reservoir check for debris or contaminants which could reduce the efficiency of your chiller If the chiller has a flo...

Страница 14: ...YSTEM FOR LEAKS INSPECT AND TEST a If the system is operating and there is no indication of leaks avoid accessing the system unless necessary b Have a certified refrigeration technician check the refr...

Страница 15: ...s Adjust fluid bypass valve to increase flow Do not reset unless issue has been resolved Troubleshoot the switch DO NOT BYPASS IMPORTANT This condition can occur when the fluid in the evaporator nears...

Страница 16: ...on valve 3 Shortage of refrigerant due to leak 3 Repair leak and recharge 4 Overcharged system 4 Remove refrigerant adjust charge FROSTED LIQUID LINE AFTER DRIER 1 Restricted filter drier 1 Remove res...

Страница 17: ...ose wires cable connections or faulty contactors Another issue may be the components themselves Troubleshoot if needed If the supply TEMPERATURE CONTROLLER ERROR 1 Temperature indication not accurate...

Страница 18: ...is engaged FLASHING indicates that Controller Pre Tune mode is engaged FLASHING indicates that an alarm condition is present FLASHES in unison with Time Proportioning Primary outputs or turns ON with...

Страница 19: ...detected in the input sensor or wiring opeN Normal Display Auxiliary input over range Normal Display HH Auxiliary input under range Normal Display LL Auxiliary Break Break detected in the auxiliary in...

Страница 20: ...LED readout Refrigeration Components Efficient scroll compressors sight glass moisture indicators balance port expansion valves filter drier pump down valves fan cycling head pressure controls Proces...

Страница 21: ...0_ 0414 doc PUOD 000 001 2 0 1 Hp 1 Motor ODP Pump with 4 75 Impeller and 0 160 Vane at 3500rpm ASP SSPC Pump Motor Assembly Exploded View If needed the pump label is located on the pump casing near...

Страница 22: ...BACK VIEW DRAWN ENGINEERING ISSUED SIZE NOTES DWG NO REV A Front Right Back Drawing ACWC 24 E with Full Metal Cabinet 1 27 September 2013 SCALE 1 16 DWG INST_ACWC 24 E TypicalWithFMC _ 0613a pg1 vsd S...

Страница 23: ...ssor Models only Equalizing Tube Suction Accumulator DRAWN ENGINEERING ISSUED SIZE DETAIL REFRIGERATION CHILLED FLUID CIRCUIT REV A ref circuit Typical Air Water Cooled Water Chiller ACWC and WCWC Sin...

Страница 24: ...RETURN IN STRAINER Customer Process Bypass MANUAL TANK FILL TANK LEVEL SIGHT GLASS THERMOCOUPLE TO TEMPERATURE CONTROLLER Heat Exchanger Note Flow Switch typical on Low Temp Low Amb units FLOW SWITCH...

Страница 25: ...PC BLK BLK BLK BLK DISCONNECT FIELD SUPPLIED BRN L3 L1 T3 T1 SC BLK RED RED VIO ORN COMPRESSOR C S R CH BLK BLK GRN YEL GND CC HERM COM FAN RED DRC 1 5 2 BLK STRIPED PR M FAN MOTOR M CHILLER PUMP ORN...

Страница 26: ...ll piping is connected properly as appropriate Yes No 12 All chilled water valves are open as appropriate Yes No 13 Crankcase heaters energized for 24 hours before start up Yes No 14 Outdoor piping wr...

Страница 27: ...ight charges to ship these parts EXCLUSIONS The foregoing provisions state the exclusive remedy for any breach of warranty or any other claim in respect to the product described on the reverse side of...

Страница 28: ...s that are not manufacturing defects and are therefore not included in this Limited Warranty 1 Damage to unit or unsatisfactory operation due to improper cleaning or use of unit in corrosive atmospher...

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