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MNL_Standard-NoSpecs_ACWC-18to240-E-_(0713).docx

 

- 11 -

 

 

8.  

 

FLOW SAFETY THERMOSTAT 

(FS):

 

a.

 

Generally the cause will be low or insufficient 

water flow caused by a clogged “Y” strainer or 

restricted flow in the process.  Resetting this 

control and not  determining  the cause for 

tripping can cause the evaporator to  freeze 

and rupture. 

b.

 

 Indoor chillers are normally equipped with a 

Low Flow Safety temperature sensor that 

detects temperature of the refrigerant.  This 

safety will automatically trip and requires 

manual resetting before the cooling cycle will 

resume. This safety can also be tripped by low 

ambient conditions overnight or during 

shipping.  

c.

 

Do not reset this control unless the exact 

cause for its tripping is determined. 

9.  

 

FREEZE SAFETY (FZ): (IF EQUIPPED) 

a.

 

Indoor chillers are  typically  equipped with a 

Freeze Safety temperature sensor that 

detects low temperature of the fluid in the 

system.  This safety will automatically trip and 

is reset automatically when the water 

temperature returns to the higher sensor 

setting difference. 

10.  

 

FLOW SWITCH SAFETY (FSS): (IF EQUIPPED) 

a.

 

Refer to the LOW FLOW 

SAFETY for explanation 

and cautions. 

b.

 

Outdoor units with Low 

Ambient Kits are normally 

equipped with a 

mechanical flow switch 

which monitors the 

fluid 

entering the 

evaporator.  This switch is automatically reset 

when the fluid flow returns to the proper flow 

rate.  Adjustment should not be performed 

unless necessary.  If adjustments are made, 

ensure that the flow entering the evaporator 

is greater than 3 gallons per minute per ton of 

refrigeration rating of the chiller.  For 

example, a 2 Ton chiller will need a minimum 

of 6 gpm. 

11.  

 

REFRIGERANT LOW PRESSURE SAFETY (LPS) 

a)

 

Monitors the pressure of the refrigerant 

suction line and will automatically open 

when the pressure drops below the set 

point and will automatically reset when 

pressure is above the non-adjustable 

reset setting.  (See specifications for 

details)

 

12.  

 

REFRIGERANT

 

HIGH PRESSURE SAFETY (HPS) 

a)

 

Monitors the pressure of the refrigerant 

and will automatically open when the 

pressure rises above the sensor fixed set 

point. (See specifications for details) 

b)

 

Reset types are manual or automatic, 

depending on design and system. 

a)

 

Manual Reset -  requires that a 

button be pressed. 

b)

 

Automatic Reset - automatically reset 

when pressure is below the reset 

setting. 

13.  

 

CAPACITY CONTROLS 

a.

 

System with multiple compressor permit the 

use of capacity control using the temperature 

controller system. 

b.

 

Hot Gas Bypass (Option) - A bypass valve in 

the refrigerant system that permits that 

cooling output capacity of the chiller to vary 

based on the load of the system. 

14.  

 

LOW AMBIENT CONDITION CONTROLS 

(OPTIONS)

 

a.

 

Low Ambient Conditions to 0°F Kit (Option) 

b.

 

Temperature of the chiller’s ambient 

condition is monitored and will change the 

operation of the chiller  fans  to reduce the 

possibility of freezing condenser fan cycling. 

c.

 

NOTE: Low Ambient chillers typically  do not 

have the Low Flow Safety or a Freeze Safety. 

They are equipped with a pressure controlled 

fan control system which is used to operate 

the fan (or Fan #2 or #3 only on multiple fan 

unit chillers). 

15.  

 

WIND BAFFLES 

(Depending on design)

 

a.

 

Panels mounted in or on the condenser coil 

section to limit/control the amount of air 

entering the coils. (Option) 

b.

 

Typically used with Low Ambient kit systems 

with controls down to -20°F Kit. 

16.  

 

LOW CHILLED WATER TEMPERATURE (Low LCWT) 

a.

 

Low Temperature refers to the temperature 

of the fluid leaving the chiller is lower than 

the temperature of the standard temperature 

machine’s Leaving Chill Water Temperature 

(LCWT).  Glycol or some other freeze 

protected fluid is required. 

b.

 

The temperature controller parameters must 

be setup for the lower leaving temperatures 

that the system will generate. 

Figure 1  Low Flow 

/ Freeze Safety 

Figure 2  Flow Switch 

Содержание ACWC-024-E-DR-LT-0-2

Страница 1: ...78 281 227 8400 Fax 800 473 9175 281 227 8404 www waterchillers com INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS ACWC 024 E RF and ACWC 240 E outdoor models shown AIR COOLED WATER CHILLERS UP T...

Страница 2: ...oor use to 0 F ambient Includes low ambient fan controls Casters optional M20 Suitable for outdoor use to 20 F ambient Hot Gas Bypass and Wind Baffles may be included Casters optional 7 Electrical Pow...

Страница 3: ...nd periodic maintenance requirements B INSPECTION This product has been inspected at the factory and released to the transportation agency without known damage Inspect carton s exterior for evidence o...

Страница 4: ...process as possible to reduce the system piping pressure drop C MOUNTING 1 Level the unit to ensure proper oil return to compressors and fluid draining 2 When unit is in proper location secure unit t...

Страница 5: ...ccessible in compliance with National Electrical Code NEC Section 440 14 b Verify electrical power on the Cold Shot Chillers label plate with actual voltage c Connect line power supply to terminal blo...

Страница 6: ...of hand near the base of the compressor by the heater F FREEZE PROTECTION 1 Protection of system components from freezing is of the utmost concern Freezing can occur from the external ambient or inter...

Страница 7: ...roperties of refrigerants The performance or COOLING capacity of a chiller is based on a standard set of operating conditions Changing the conditions results in different capacity rating of the chille...

Страница 8: ...tank is full Ensure that the pump and evaporator are filled with fluid prior to starting e Systems with an open tank are typically capable of bleeding excess air that is returned to the tank when the...

Страница 9: ...to turn on for cooling Move the selector switch to Cooling Cycle setting and the unit will begin cooling 8 During the cooling cycle condenser fans may turn on and off due to changes in refrigerant pre...

Страница 10: ...rical protection will shut down the compressor d To manually reset ASTP the compressor should be stopped and allowed to cool If the compressor is not stopped the motor will run until the motor protect...

Страница 11: ...and will automatically reset when pressure is above the non adjustable reset setting See specifications for details 12 REFRIGERANT HIGH PRESSURE SAFETY HPS a Monitors the pressure of the refrigerant a...

Страница 12: ...t can be setup to change automatically based on a system safety situation 21 TANK LEVEL OPTIONS a Float Valve a Located inside the tank the float valve is a mechanically float actuated valve supplied...

Страница 13: ...ERIFY a System water should be clean and free of contaminants If the chiller has a reservoir check for debris or contaminants which could reduce the efficiency of your chiller If the chiller has a flo...

Страница 14: ...YSTEM FOR LEAKS INSPECT AND TEST a If the system is operating and there is no indication of leaks avoid accessing the system unless necessary b Have a certified refrigeration technician check the refr...

Страница 15: ...s Adjust fluid bypass valve to increase flow Do not reset unless issue has been resolved Troubleshoot the switch DO NOT BYPASS IMPORTANT This condition can occur when the fluid in the evaporator nears...

Страница 16: ...on valve 3 Shortage of refrigerant due to leak 3 Repair leak and recharge 4 Overcharged system 4 Remove refrigerant adjust charge FROSTED LIQUID LINE AFTER DRIER 1 Restricted filter drier 1 Remove res...

Страница 17: ...ose wires cable connections or faulty contactors Another issue may be the components themselves Troubleshoot if needed If the supply TEMPERATURE CONTROLLER ERROR 1 Temperature indication not accurate...

Страница 18: ...is engaged FLASHING indicates that Controller Pre Tune mode is engaged FLASHING indicates that an alarm condition is present FLASHES in unison with Time Proportioning Primary outputs or turns ON with...

Страница 19: ...detected in the input sensor or wiring opeN Normal Display Auxiliary input over range Normal Display HH Auxiliary input under range Normal Display LL Auxiliary Break Break detected in the auxiliary in...

Страница 20: ...LED readout Refrigeration Components Efficient scroll compressors sight glass moisture indicators balance port expansion valves filter drier pump down valves fan cycling head pressure controls Proces...

Страница 21: ...0_ 0414 doc PUOD 000 001 2 0 1 Hp 1 Motor ODP Pump with 4 75 Impeller and 0 160 Vane at 3500rpm ASP SSPC Pump Motor Assembly Exploded View If needed the pump label is located on the pump casing near...

Страница 22: ...BACK VIEW DRAWN ENGINEERING ISSUED SIZE NOTES DWG NO REV A Front Right Back Drawing ACWC 24 E with Full Metal Cabinet 1 27 September 2013 SCALE 1 16 DWG INST_ACWC 24 E TypicalWithFMC _ 0613a pg1 vsd S...

Страница 23: ...ssor Models only Equalizing Tube Suction Accumulator DRAWN ENGINEERING ISSUED SIZE DETAIL REFRIGERATION CHILLED FLUID CIRCUIT REV A ref circuit Typical Air Water Cooled Water Chiller ACWC and WCWC Sin...

Страница 24: ...RETURN IN STRAINER Customer Process Bypass MANUAL TANK FILL TANK LEVEL SIGHT GLASS THERMOCOUPLE TO TEMPERATURE CONTROLLER Heat Exchanger Note Flow Switch typical on Low Temp Low Amb units FLOW SWITCH...

Страница 25: ...PC BLK BLK BLK BLK DISCONNECT FIELD SUPPLIED BRN L3 L1 T3 T1 SC BLK RED RED VIO ORN COMPRESSOR C S R CH BLK BLK GRN YEL GND CC HERM COM FAN RED DRC 1 5 2 BLK STRIPED PR M FAN MOTOR M CHILLER PUMP ORN...

Страница 26: ...ll piping is connected properly as appropriate Yes No 12 All chilled water valves are open as appropriate Yes No 13 Crankcase heaters energized for 24 hours before start up Yes No 14 Outdoor piping wr...

Страница 27: ...ight charges to ship these parts EXCLUSIONS The foregoing provisions state the exclusive remedy for any breach of warranty or any other claim in respect to the product described on the reverse side of...

Страница 28: ...s that are not manufacturing defects and are therefore not included in this Limited Warranty 1 Damage to unit or unsatisfactory operation due to improper cleaning or use of unit in corrosive atmospher...

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