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Cold Trap

CA301

Instruction Manual

First Edition

●

Thank you very much for purchasing this Yamato
Cold Trap CA301.

●

Please read the “Operating Instructions” and
“Warranty” before operating this unit to assure proper
operation. After reading these documents, be sure to
store them securely together with the “Warranty” at a
handy place for future reference.

Warning:

Before operating the unit, be sure to read
carefully and fully understand important
warnings in the operating instructions.

Yamato Scientific America Inc.

Santa Clara, CA

This paper has been printed on recycled paper.

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Содержание CA301

Страница 1: ...this unit to assure proper operation After reading these documents be sure to store them securely together with the Warranty at a handy place for future reference Warning Before operating the unit be sure to read carefully and fully understand important warnings in the operating instructions Yamato Scientific America Inc Santa Clara CA This paper has been printed on recycled paper ...

Страница 2: ......

Страница 3: ... Cautions for Handling 14 6 Maintenance 16 Daily inspection maintenance 16 When the unit is not to be used for a long time or when disposing 17 When the unit is not to be used for a long time or when disposing 17 Requests in case of disposal 17 8 Troubleshooting Guide 18 Check list 18 9 After sales service and warranty 19 When requesting a repair 19 10 Specifications 20 11 Connection Diagram 21 Co...

Страница 4: ...require hospitalization or outpatient visits for a long time Note 2 Minor injury means a wound or an electrical shock that does not require hospitalization or outpatient visits for a long time Note 3 Property damage means damage to facilities devices and buildings or other properties Meanings of pictograms This pictogram indicates a matter that encourages the user to adhere to warning caution incl...

Страница 5: ... Hazard of explosion Caution General cautions Electrical shock Burning Caution for no liquid heating Caution for water leak For water only Poisonous material Prohibitions General bans Fire ban Do not disassemble Do not touch Compulsions General compulsions Connect ground wire Install levelly Pull out the power plug Regular inspection ...

Страница 6: ...th a strong force or twist to prevent electrical power cords from damaging A fire or an electrical shock may result Ensure sufficient ventilation when using flammable and combustible solutions If left at the room temperature or below for certain solutions flammable and combustible solutions ethanol etc may be vaporized and thus ignited and exploded by any ignition source switch etc Never try to di...

Страница 7: ...ulting a personal injury We recommend making safety measures such as to avoid installing the unit at a place other than busy places This trap incorporates an air cooling refrigerator which produces waste heat Use the trap in a well ventilated or air conditioned place to prevent rising of the ambient temperature Higher ambient temperature causes drop of operation efficiency Moreover the refrigerato...

Страница 8: ...with the main body lying on its side or in the tilted condition 6 Secure sufficient ventilation for the unit Do not operate the unit when its front side panels and vent holes are blocked Internal temperature of the unit will rise degrading the performance and an accident a malfunction or a fire may result 7 Do not operate the unit at such a place that may subject to splash Do not operate the unit ...

Страница 9: ...ur customer service center Do not connect the grounding wire to any parts or lines other than a correct grounding terminal such as a gas pipe a water pipe or a telephone line Otherwise an accident or a malfunction may result 10 Use a dedicated outlet for the power supply Use a power supply that meets the electrical capacity of the unit Electrical capacity AC115V 50 60Hz 5 1A When the unit will not...

Страница 10: ...etween objects to avoid it from being damaged Otherwise a fire or an electrical shock may result Do not place the power cord close to a stove or other heat generating device Sheath of the cord may burn and result in a fire or an electrical shock If the power cord should be damaged exposure of core wire or disconnection immediately turn the power switch of the main body off pull off the power plug ...

Страница 11: ...excessive shock to the caster wheels and may damage them If such trouble is expected lift the unit and transport it over the gap When lifting never allow the product to tilt or lay on its side 3 When the installation place has been determined lock the product by pressing down the caster stopper lever 4 Check the drain plug Confirm that the drain plug has not been removed 5 Connect the power plug C...

Страница 12: ... Rear view Lid For details see subsequent pages 詳細次頁参照 Power cord Casters Two stoppers provided to the front only Power switch Earth leakage breaker Operation panel For details see subsequent pages Air hole Rating nameplate serial No nameplate Drain hose ...

Страница 13: ...n Refrigerator error lamp ON when the refrigerator is overloaded Temperature indicator Shows the temperature of cooling coil in the cold trap Used to display the temperature The indicator does not show any change even when the button is pressed Lid No Nomenclature Control operation IN side Connect to the vacuum equipment OUT side Connect to the vacuum pump Used to display the temperature These dis...

Страница 14: ... any dust Damage or dust adhesion if any may deteriorate the degree of vacuum inside the trap tank Set gently the lid with nozzle on the trap packing while ensuring that IN and OUT are in the correct direction If the lid is not in tight contact with the trap packing vacuum leak may occur 4 Connect the vacuum hose Connect the IN side of the lid with nozzle to the vacuum unit and the OUT side to the...

Страница 15: ...from IN and OUT nozzles Turn OFF the vacuum pump Allow ice in the trap to thaw in air or thaw it by pouring hot water When ice has been thawed remove the drain plug to discharge the entire amount Caution To prevent oil backflow in the vacuum pump return the vacuum pump switch to the atmospheric pressure once then turn it OFF this is to purge air 7 Turn OFF the power switch leakage breaker Turn OFF...

Страница 16: ...0 60 時間分温度 2 Liquid temperature with the trap filled by 3 L of ethanol loaded state エタノール 3Ｌ 50 40 30 20 10 0 10 20 30 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 時間分温度 Conditions 115V 50Hz Room temperature 20 Conditions 115V 50Hz Room temperature 35 Room temperature 20 Trap cooling block cooling coil surface temperature no load Temperature Time minutes 3L of ethanol Temperature Time ...

Страница 17: ...any possible dangers Caution 1 Maximum trap capacity The maximum trap capacity for the aqueous system is about 0 9Kg Filling the trap beyond this limit may cause clogging of IN and OUT nozzles 2 Never climb on the unit Never climb on the unit The unit may topple over or be damaged and a personal injury or a malfunction may result 3 Do not place objects on the unit Do not place objects on the unit ...

Страница 18: ...ange may activate the refrigerator overload relay protection circuit and stop the refrigerator 9 Cautions for re startup When turn OFF the refrigerator switch once and turn it ON again take three or more minutes of interval Otherwise the refrigerator overload relay protective circuit is activated disabling startup of the refrigerator 10 About condensation Condensate may generate depending on the o...

Страница 19: ...wer cord and conduct a test while it is activated First turn the ELB off Then turn it on and push the test button of the ELB with a pointed object such as a ball point pen and it is normal if it is turned off Clean the air vent Clogged filter will degraded cooling efficiency It also may cause a malfunction of the freezer Extent of clogging will differ depending on the environment or operating time...

Страница 20: ...l components and materials used of this trap are as shown below Names of major parts Major materials Major components of the outer finish Outer finish Chromium free electro galvanized steel plate SECC Chemical proof bake coating Internal bath SUS304 stainless steel Nameplate Polyethylene PET resin film Corner Alkyl benzene sulfide resin ABS resin Trap packing Silicon rubber Principal components of...

Страница 21: ...rmeasure Refrigerator error lamp ON Refrigerator overload Turn OFF power supply immediately and remove the cause of trouble in Check list Temperature does not drop After taking a certain time turn ON power supply again If the error lamp goes ON again call the service center If power outage occurs When the power is applied again after the unit has stopped due to power outage the unit will automatic...

Страница 22: ...es and please fill in your dealer date of purchase and other information and store securely Warranty period is one full year from the date of purchase Repair service for free is available according to the conditions written on the warranty card For repairs after the warranty period consult your dealer or one of our sales offices Paid repair service is available on your request when the product s f...

Страница 23: ...235mm Inner volume About 4L liquid level 3L Power supply rated current value 5 AC115V 50 60Hz 5 1A 15A Outer size 6 W345mm D475mm H726mm Mass About 50kg Accessories Operation manual guarantee card 1 The performance applies to the conditions with room temperature of 23 5 humidity of 65 RH 20 rated supply voltage of AC115V 50Hz and without load 2 The lowest achieving temperature is the temperature o...

Страница 24: ...LB Earth leakage breaker EL Refrigerator error lamp SW Refrigerator switch PS Pressure switch TM Terminal board RC Running condenser ＣＭ X1 Relay SC Starting condenser OLR Overload relay FM Fan motor MC Temperature indicator CM Compressor motor Pt Pt sensor PTC PTC starter Black White Red ...

Страница 25: ... plug CA30040200 Polyacetal Yamato Science ELB Power switch Earth leakage breaker LT00029774 NV L22GR 15A 30MA Mitsubishi Electric SW Refrigerator switch LT00021833 LLK35L1 OTAX X1 Relay A0089 AP3822K Panasonic MC Temperature indicator LT00034914 TTM 204Q RI RUV Toho Denshi EL Refrigerator error lamp W0062 BN5701 100V Red Sato Parts TF Transformer LT00033683 UD11 01KB2 Toyozumi ...

Страница 26: ...hlorate and other perchlorates Potassium peroxide sodium peroxide barium peroxide and other inorganic peroxides Potassium nitrate sodium nitrate ammonium nitrate and other nitrates Sodium chlorite and other chlorites Calcium hypochlorite and other hypochlorites Flammable substances Ethyl ether gasoline acetaldehyde propylene chloride carbon disulfide and other substances with ignition point at a d...

Страница 27: ...Before operating the unit Be sure to connect the ground wire Power supply is 10 Specifications Specification power supply P 6 P 6 P 20 2 Operation start Start operation 4 Installation procedures 5 Operation method Operation method P 8 P 11 12 Description 1 Operational descriptions Explain the customer about each assembly as per the operation manual 5 Operation method Operation method 1 Safety prec...

Страница 28: ...ating instruction Never attempt to perform matters prohibited in this operation instruction Otherwise an unexpected accident may result Notice Descriptions in this operating instruction are subject to change without notice We will replace a manual with a missing page or paging disorder Instruction Manual Cold Trap CA301 First edition July 25 2016 Yamato Scientific America Inc 925 Walsh Avenue Sant...

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