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Introduction

The In-Sight

®

vision system is a compact, network-ready, stand-alone machine vision system used for automated

inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily

configured remotely over a network using an intuitive user interface.

Support

Many information resources are available to assist you in using the vision system:

l

The

In-Sight

®

Explorer Help

and

EasyBuilder Help

files, provided with In-Sight Explorer software.

l

On-demand training:

http://www.cognex.com/on-demand-training.aspx

.

l

The In-Sight online support site:

http://www.cognex.com/Support/InSight

.

Standard Components

The vision system is shipped with the standard components listed below.

Note

: Cables are sold separately.

Table 1-1: Standard Components

Component

In-Sight 5100/5110
In-Sight 5100C
In-Sight 5400C
In-Sight 5400/5410

In-Sight 5401/5411
In-Sight 5403/5413
In-Sight 5600/5610

In-Sight 5603/ 5613

In-Sight 5400S/5410S
In-Sight 5400CS
In-Sight 5403S

In-Sight 5604/5614
In-Sight 5605/5615

50mm Lens Cover Kit
(P/N 800-5842-xR)

X

X

80mm Lens Cover Kit
(P/N 823-0133-xR)

X

IP68 Lens Cover Kit
(P/N 800-5892-xR)

X

Thread Guard
(P/N 370-0361)

X

X

X

X

Mounting Screw Kit
(P/N 800-5843-xR)

X

X

X

X

Table 1-2: Standard Components Descriptions

Component

Description

Vision System

Provides image acquisition, vision processing, job storage, serial and Ethernet
connectivity and discrete I/O.

Lens Cover Kit (includes
lens cover and O-Ring)

Provides environmental protection for the lens.

Thread Guard

Protects the In-Sight vision system lens cover threads when the lens cover is not used.
Remove the thread guard prior to installing the lens cover.

Mounting Screw Kit

Includes M4 screws for mounting the vision system (quantity 4).

1

Содержание In-Sight 5000 Series

Страница 1: ...In Sight 5000 Series Vision System InstallationManual...

Страница 2: ......

Страница 3: ...any means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Cognex P N INS 597 0027 07 Rev B Copyright 2003...

Страница 4: ...ii...

Страница 5: ...15 Class A This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any in...

Страница 6: ...Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interf...

Страница 7: ...s subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired opera...

Страница 8: ...vi...

Страница 9: ...zero ground potential it is strongly recommended that the vision system be mounted on an isolated or non conductive mount l Do not expose the image sensor to laser light image sensors can be damaged b...

Страница 10: ...viii...

Страница 11: ...ecifications 13 5604 Line Scan Vision System Specifications 15 I O Specifications 17 Acquisition Trigger Input 17 Encoder Inputs In Sight 5604 Only 18 High Speed Outputs 19 Ethernet Cable Specificatio...

Страница 12: ...x...

Страница 13: ...Components Component In Sight 5100 5110 In Sight 5100C In Sight 5400C In Sight 5400 5410 In Sight 5401 5411 In Sight 5403 5413 In Sight 5600 5610 In Sight 5603 5613 In Sight 5400S 5410S In Sight 5400...

Страница 14: ...rk devices The pin outs for the cable are listed in the Ethernet Cable Specifications on page 21 This cable is available in the lengths and styles listed below Figure 1 1 Ethernet Cable Table 1 3 Ethe...

Страница 15: ...ifications on page 22 This cable is available in the lengths listed below Figure 1 2 Breakout Cable Table 1 4 Breakout Cables Length Standard Part 45 Degree Key Right Angle Part 135 Degree Key Right A...

Страница 16: ...dule Compatibility I O Module Vision System Discrete Inputs Discrete Outputs CIO 1400 All In Sight 5000 series vision systems except In Sight 5604 7 general 2 high speed 6 general CIO MICRO and CIO MI...

Страница 17: ...to the I O Module Cable Specifications on page 23 User 1 LED Green when active User configurable using Discrete Output Line 4 Line 10 for all I O modules except the CIO 1400 which uses Line 9 User 0 L...

Страница 18: ...field of view required for your machine vision application Figure 2 1 Install the Lens 3 If using a lens cover remove the thread guard and attach the lens to the vision system Connect the Ethernet Cab...

Страница 19: ...Sight 5604 line scan vision system the RS 232RX wire is used as Encoder A and the RS 232TX wire is used as Encoder B For more information refer to Encoder Inputs In Sight 5604 Only on page 18 3 Attach...

Страница 20: ...8...

Страница 21: ...iew Port Material Clear plastic with an abrasion resistant coating on the exterior side Trigger 1 opto isolated acquisition trigger input Remote software commands via Ethernet and RS 232C Discrete Inp...

Страница 22: ...les four front and four back Dimensions 83 4mm 3 28in x 124 2mm 4 89in x 61 4mm 2 42in with lens cover installed 43 5mm 1 71in x 124 2mm 4 89in x 61 4mm 2 42in without lens cover installed includes Th...

Страница 23: ...tion refer to I O Modules on page 4 Unlimited inputs when using an Ethernet I O system Discrete Outputs 2 built in high speed outputs Additional outputs available using a compatible I O module For mor...

Страница 24: ...F Humidity 95 non condensing Operating and Storage Protection IP68 with appropriate lens cover properly installed Shock Shipping and Storage 80 G Shock with 150 gram lens attached per IEC 68 2 27 Vib...

Страница 25: ...uts Additional outputs available using a compatible I O module For more information refer to I O Modules on page 4 Unlimited outputs when using an Ethernet I O system Status LEDs Power Network Status...

Страница 26: ...on condensing Operating and Storage Protection IP67 with appropriate lens cover properly installed Shock Shipping and Storage 80 G Shock with 150 gram lens attached per IEC 68 2 27 Vibration Shipping...

Страница 27: ...stem Encoder Inputs 2 built in encoder inputs for use with a 24VDC signal Status LEDs Power Network Status Network Traffic 2 user configurable Network Communication 1 Ethernet port 10 100 10002 BaseT...

Страница 28: ...d per IEC 68 2 27 Vibration 10 G from 10 500 Hz with 150 gram lens per IEC 68 2 6 Regulatory Compliance CE FCC KCC T V S D NRTL RoHS 1 The vision system should be mounted with sufficient clearance on...

Страница 29: ...y between leading edge of trigger and start of acquisition Input pulse should be a minimum of 1ms wide In Sight 5604 5614 1 line approximately equivalent to 23 s based on a 1 4 s Exposure is the maxim...

Страница 30: ...rature encoder For single encoders the ENCODER A pin must be used For quadrature encoders the ENCODER A or ENCODER B pin can be used The signal from the encoder must be 24VDC For more information refe...

Страница 31: ...loads require external protection diode In Sight 5600 series 100mA maximum sink current OFF state leakage current 200 A maximum External load resistance 280 Ohms to 10 kOhms Each line rated at a maxi...

Страница 32: ...esired For more information refer to Breakout Cable Specifications on page 22 Figure 3 4 High Speed Output PNP Configuration High Speed Output Relay LED Configuration The Breakout cable can be used to...

Страница 33: ...ia a network switch or router Table 3 8 Ethernet Cable Pin Out P1 Pin Signal Name Wire Color P2 Pin 6 TPO White Orange 1 4 TPO Orange 2 5 TPI White Green 3 7 TRMA Blue 4 1 TRMB White Blue 5 8 TPI Gree...

Страница 34: ...Only Encoder A Orange 7 RS 232 TRANSMIT TxD 2 In Sight 5604 Only Encoder B White Brown 8 24V COMMON Brown Note l Cables are sold separately l Unused bare wires can be clipped short or tied back using...

Страница 35: ...Module Cable Pin Out P1 Pin Signal Name P2 Pin 1 24VDC 1 2 TRIGGER 2 3 TRIGGER 3 4 HS OUT 0 4 5 HS OUT 1 5 6 RS 232 RECEIVE RxD In Sight 5604 Only Encoder A 6 7 RS 232 TRANSMIT TxD In Sight 5604 Only...

Страница 36: ...03 Vision System Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 6 5100 5100C 5400 5401 5400C...

Страница 37: ...Figure 3 7 5100 5100C 5400 5401 5400C and 5403 Vision System Dimensions Without Lens Cover Specifications 25...

Страница 38: ...System Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 8 5403S 5400CS and 5400S Vision System...

Страница 39: ...Figure 3 9 5403S 5400CS and 5400S Vision System Dimensions Without Lens Cover Specifications 27...

Страница 40: ...ystem Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 10 5600 and 5603 Vision System Dimensio...

Страница 41: ...Figure 3 11 5600 and 5603 Vision System Dimensions Without Lens Cover Specifications 29...

Страница 42: ...ystem Dimensions Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications may be changed without notice Figure 3 12 5604 and 5605 Vision System Dimensio...

Страница 43: ...Figure 3 13 5604 and 5605 Vision System Dimensions Without Lens Cover Specifications 31...

Страница 44: ...32...

Страница 45: ...ssurized air duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil smudges still remain c...

Страница 46: ...34...

Страница 47: ......

Страница 48: ...P N INS 597 0027 07 Rev B...

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