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3 Install the Wafer Reader

In this Section…

Verify Required Hardware Components........................................ 11

Attach the Mirror for Horizontal Operation (Optional) .................... 12

Mount the Wafer Reader............................................................... 13

Connect the Network and Breakout Cables .................................. 15

This section describes the connection of the wafer reader to its standard and optional
components. For a complete list of options and accessories, contact your Cognex sales
representative.

3.1 Verify Required Hardware Components

•

In-Sight 1720 Series Wafer Reader

•

24VDC Power Supply and Adapter

•

Network Cable

•

Breakout Cable

•

Mirror for Horizontal Operation (Optional)

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Содержание In-Sight 1720 Series

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Страница 3: ...oration Cognex Corporation is not responsible for any errors that may be present in either this document or the associated software This document may not be copied in whole or in part nor transferred to any other media or language without the written permission of Cognex Corporation Cognex P N 597 0047 01 Copyright 2006 Cognex Corporation All Rights Reserved The hardware and portions of the softwa...

Страница 4: ...th 89 336 EEC Electromagnetic Compatibility Directive Compliance Standards EN 61000 6 4 2001 Class A EN 61000 3 2 2000 A2 2005 EN 61000 3 3 1995 A1 2001 EN 61000 6 2 2001 European Representative Cognex France Immeuble le Patio 104 avenue Albert 1er 92563 Rueil Malmaison France Safety UL 508 Standard for Industrial Control Equipment CUL Certification marks are present on products FCC FCC Part 15 Cl...

Страница 5: ...oltage line noise electrostatic discharge ESD power surges or other irregularities in the power supply route all cables and wires away from high voltage power sources Although the wafer reader is a Class 1 LED Product it is not recommended to stare directly into the illumination LEDs when the wafer reader is receiving power Note that the In Sight 1722 wafer reader LEDs emit infrared light therefor...

Страница 6: ...Precautions iv ...

Страница 7: ...al 12 3 3 Mount the Wafer Reader 13 3 4 Connect the Network and Breakout Cables 15 3 4 1 Connect the Network Cable 15 3 4 2 Connect the Breakout Cable 15 4 Configure the Wafer Reader 17 4 1 Add the Wafer Reader to the Network 17 4 1 1 Install to a DHCP Network 17 4 1 2 Install to a Non DHCP Network 18 4 2 Log On to the Wafer Reader 24 4 2 1 Log On Using In Sight Explorer 24 4 2 2 Log On Using Micr...

Страница 8: ...ts vi Appendix A 39 A 1 Firmware Update Instructions 39 A 1 1 Updating the Firmware 39 A 1 2 Copy the JOB and HTML Files 40 Appendix B 41 B 1 Connecting the Breakout Module 41 Appendix C 43 C 1 Cleaning the Reader 43 ...

Страница 9: ... Horizontal Mounting Configurations 13 Figure 3 4 Location of RJ 45 Ports 15 Figure 4 1 In Sight Connection Manager 18 Figure 4 2 User Name and Password 19 Figure 4 3 MAC Address 20 Figure 4 4 Set Network Configuration Dialog 21 Figure 4 5 Enter IP Address 22 Figure 4 6 Configure In Sight Vision Sensors 23 Figure 4 7 HTTP Logon Dialog 25 Figure 4 8 Location of Focus Adjustment Screw 27 Figure 4 9 ...

Страница 10: ...List of Figures viii ...

Страница 11: ...4 Table 5 1 In Sight 1720 Series Wafer Reader General Specifications 30 Table 5 2 LED Function 32 Table 5 3 Breakout Port Pin Assignments 33 Table 5 4 Acquisition Trigger Input Specifications 34 Table 5 5 CAT5 CAT5e Network Cable Wiring 35 Table 5 6 CAT5 CAT5e Network Cable 568 B Wire Pairs 35 ...

Страница 12: ...List of Tables x ...

Страница 13: ... working distance NOTE For information on the In Sight 1700 1701 wafer reader installation and use refer to the In Sight 1700 Series Wafer Reader User Manual The In Sight wafer reader is configured remotely over a network using either the In Sight software or a Microsoft Internet Explorer browser This allows remote monitoring of the wafer reader s operation during runtime The wafer reader may also...

Страница 14: ...he Mirror for Horizontal Operation Optional Mount the Wafer Reader Connect the Network and Breakout Cables Add the Wafer Reader to the Network Log On to the Wafer Reader Acquire an Image Adjust the Focus Define Config Settings OCR Barcode or 2D Mark Tune the Config Configure the Input Output Test Network Settings Optional Test Serial Settings Optional Refer to the In Sight Explorer Help file for m...

Страница 15: ... if the PC is running on a Windows NT operating system The instructions in this manual pertain only to the NET User Interface installation For installation instructions and for more information regarding supported applet features refer to the In Sight 1700 Series Wafer Reader User Manual included with the legacy installation NOTE The wafer reader NET user interface and the legacy Java applet can b...

Страница 16: ...ked In Sight wafer reader Perform the Following Steps to Install the In Sight Software 1 Shut down any applications on your PC 2 Insert the In Sight CD ROM into your PC s CD ROM drive If Autoplay is enabled the software should automatically launch the ISSetup exe program 3 Select the appropriate installation option follow the setup dialogs as they appear on screen 4 When the installation program i...

Страница 17: ...igurations A standalone In Sight network configuration includes a direct connection between a wafer reader and a PC equipped with a network card In this configuration the wafer reader and the PC are on a non DHCP network For information on configuring your PC s network settings on a non DHCP network refer to Section 2 3 The In Sight 1720 series wafer reader has an Autosense capability allowing the...

Страница 18: ... the size of this type of network is the number of routers or switches connected and the number of connections they provide To install multiple wafer readers on a standalone In Sight network use a switch router between the wafer readers and the remote host Make all connections via standard straight pinned CAT5 cables Figure 2 2 Figure 2 2 Standalone In Sight Network with Ethernet Switch ...

Страница 19: ...oor network The only physical difference between fab floor networked wafer readers and a standalone wafer reader network is that the switch router is connected directly to the network Groups of wafer readers connected to the fab floor network through a common switch router are referred to as a local network Figure 2 3 shows a local network that includes several wafer readers and a PC Figure 2 3 Lo...

Страница 20: ... Mask 1 Click Start 2 Click on the Control Panel shortcut to open the Control Panel icon group 3 Click the Network and Internet Connections icon to open the Network and Internet Connections Dialog 4 Click the Network Connections icon to open the Network Connections Dialog 5 Right click the Local Area Connections icon and click Properties to open the Local Area Connections dialog 6 Highlight Intern...

Страница 21: ...ter an appropriate Subnet Mask The Subnet Mask defines which portion of the wafer reader s IP address refers to the network and which part refers to the host The network portion of the IP address is the same for all hosts on the same subnet and the remainder is unique to each host The default Subnet Mask setting of 255 255 255 0 is usually appropriate NOTE Consult your network administrator to det...

Страница 22: ...Set Up the PC 10 ...

Страница 23: ...e Network and Breakout Cables 15 This section describes the connection of the wafer reader to its standard and optional components For a complete list of options and accessories contact your Cognex sales representative 3 1 Verify Required Hardware Components In Sight 1720 Series Wafer Reader 24VDC Power Supply and Adapter Network Cable Breakout Cable Mirror for Horizontal Operation Optional ...

Страница 24: ...red NOTE For an increased working distance mount the horizontal mirror in the recommended configuration To attach the mirror mount 1 Align holes of the mirror attachment to holes on the front plate of the wafer reader 2 Insert the two M3 X 14mm hex head screws provided through the mirror mount into the front plate 3 Tighten screws with a 2 5mm Allen wrench Figure 3 1 Recommended Mirror Mounting Co...

Страница 25: ... wafer reader in the vertical position NOTE The Image Orientation may need to be adjusted depending on the configuration of the wafer reader and the mirror attachment installation For more information refer to the In Sight Explorer Help file Figure 3 3 Working Distances in Vertical and Horizontal Mounting Configurations NOTE The wafer reader can be mounted face up or face down in both horizontal m...

Страница 26: ...ng Distance Recommended Mirror Mounting Optional Mirror Mounting Vertical Working Distance To Mirror Mount Face To Housing To Mirror Mount Face To Housing 5 0mm N A N A N A N A 10 0mm N A N A N A N A 15 0mm N A N A N A N A 20 0mm N A N A N A N A 25 0mm 1 0mm N A 1mm N A 30 0mm 6 0mm 4 9mm 6 0mm N A 40 0mm 16 0mm 14 9mm 16 0mm 4 1mm 50 0mm 26 0mm 24 9mm 26 0mm 14 1mm 60 0mm 36 0mm 34 9mm 36 0mm 24 ...

Страница 27: ...to the Network Port labeled Ethernet and plug the other end into an available port on the switch router If you are connecting directly to a wafer reader from a remote host plug one end of a CAT5 network cable or crossover cable into the wafer reader s Network Port labeled Ethernet plug the other end into the remote host s Ethernet port 3 4 2 Connect the Breakout Cable The breakout cable provides a...

Страница 28: ...round brown wire to the corresponding terminals on the power supply 3 Connect the wires for the acquisition trigger discrete outputs and serial communications to their corresponding terminals on remote devices 4 Plug the RJ 45 connector into the wafer reader s Breakout Port labeled 24VDC 5 Restore power to the 24V supply The green power LED will indicate that the wafer reader is receiving power ...

Страница 29: ...Configuration Protocol DHCP server is available The DHCP server automatically assigns the wafer reader a network IP address and Subnet Mask NOTE When installing the wafer reader to an existing network consult your network administrator to determine whether a DHCP server is available 4 1 1 Install to a DHCP Network The wafer reader is pre configured for an existing network that uses a DHCP server A...

Страница 30: ... to configure the wafer reader s network settings 1 Ensure that the wafer reader is connected to the network and has power 2 Open the In Sight Connection Manager from the In Sight Wafer ID 3 x x program group on the Start Menu 3 Select the second option Setup one or more In Sight vision sensors to work on my network Figure 4 1 4 Click Next Figure 4 1 In Sight Connection Manager ...

Страница 31: ...ries Wafer Readers 19 5 You may need to supply administrative credentials User Name and Password for at least one In Sight wafer reader on your network in order to proceed Figure 4 2 6 Click Next Figure 4 2 User Name and Password ...

Страница 32: ...igure Alternately you can simply cycle power on any wafer readers you would like to configure and the In Sight Connection Manager will automatically add the corresponding MAC address to the list after they reboot 8 Click Next NOTE The MAC address is located on the serial number label affixed to the wafer reader This identifier is factory assigned unique for every wafer reader and cannot be changed...

Страница 33: ...ortion of the IP address is the same for all hosts on the same subnet and the remainder is unique to each host Consult your network administrator for more information 11 Optionally enter values for the Default gateway DNS server and Domain these settings will be applied to every wafer reader Default Gateway Specifies the IP address of the gateway host if available on the network The gateway host i...

Страница 34: ... 13 For each wafer reader in the table Figure 4 5 enter a unique IP address in the New IP column Optionally you can type in meaningful names for each wafer reader under the New Name column 14 Click Next Figure 4 5 Enter IP Address ...

Страница 35: ...6 Figure 4 6 Configure In Sight Vision Sensors 16 For every wafer reader in the table disconnect the power for five seconds and reconnect it The status text will change once the new network settings have been confirmed 17 Once all wafer readers have been configured click Finish ...

Страница 36: ...ss Live mode Save Load jobs if permitted by their FTP Read Write privileges and Customize the appearance of the interface Monitor Level Locked The most restrictive level of access available a user in Locked mode can only monitor the operation of the current wafer reader NOTE For more information refer to the User List topic in the In Sight Explorer Help file 4 2 1 Log On Using In Sight Explorer NO...

Страница 37: ...ault User Name admin NOTE If you are connecting to a newly installed wafer reader leave the Password field blank If you are connecting to a previously installed wafer reader you may need to enter a password 3 Click OK to log on to the wafer reader The In Sight Wafer ID application will begin loading automatically in the browser Wait for the page to finish loading before making any further selectio...

Страница 38: ...e WaferID html file http is1721_00060b WaferID html isSL admin To log on as admin with the password Cognex and open the WaferID html file http 192 168 0 1 WaferID html isSL admin Cognex 4 3 Acquire an Image Once you ve logged on to the wafer reader you can verify the acquisition of live images 1 Place a polished wafer below the wafer reader read window 2 From the Run tab of the Wafer ID View disab...

Страница 39: ...ing distance is established and an image is acquired the focus can be adjusted using the focus adjustment screw M3 hex screw located in the center of the wafer reader s front face plate see Figure 4 8 To adjust the focus use a 2 5mm Allen wrench Turn the focus adjustment screw clock wise if the wafer reader is moved closer to the wafer turn the screw counter clock wise if the wafer reader is moved...

Страница 40: ... working distance of approximately 30 0mm with a dark field image most often observed when the lighting Mode is set to Mode 4 Mode 9 In most cases these lines will have no impact on reading performance If desired position the mark in an area of the field of view that is free of artifacts To reduce the intensity of the lines the lighting can be optimized using the automated tuning process Figure 4 ...

Страница 41: ...neral Specifications 29 5 2 I O Specifications 32 5 3 CAT5 Network Cable Specifications 35 5 4 Mechanical Specifications 36 5 1 General Specifications The following sections list general specifications for the In Sight 1720 series wafer readers ...

Страница 42: ...et progressive scan supports partial scan full frame integration 256 gray levels 8 bits pixel Image Acquisition Gain controlled by software Working Distance adjustable w factory set option of 50 0mm Vertical Recommended working distance range 1 to 80 0mm Vertical 1 to 56 0mm Horizontal Illumination Area 31 0mm W x 19 0mm H nominal depends on lighting Mode Lighting Optics In Sight 1721 Red LEDs 630...

Страница 43: ...with nickel plated black end caps Mounting Eight 7 3mm deep M4 threaded mounting holes four per side Maximum torque 1 5 N m 13 5 in lb Dimensions 125 8mm 4 95in x 70 4mm 2 77in x 36 9mm 1 45in Horizontal configuration length 151 2mm 5 95in Mechanical Weight 379 9 g 13 4 oz Temperature 0 to 45 C Operating 10 to 65 C Storage Environmental Humidity 10 to 90 non condensing Operating and Storage CE UL ...

Страница 44: ...nction of each LED is listed in Table 5 2 Figure 5 1 LED Outputs Table 5 2 LED Function LED Number LED Color LED Function Description 1 Green Network Traffic Network Status Flashes when receiving data and when connected to the network 2 Green User Configurable User configurable using Discrete Output Line 4 3 Red User Configurable User configurable using Discrete Output Line 5 4 Green Power On when...

Страница 45: ...5 16 24V 2 Trigger Green 5 TRG 3 Trigger White Orange 4 TRG 4 CTS Blue RS 232 serial 9 pin DSUB connector 5 RTS White Blue RS 232 serial 9 pin DSUB connector 6 Serial Receive Orange RS 232 serial 9 pin DSUB connector 7 Serial Transmit White Brown RS 232 serial 9 pin DSUB connector 8 Ground Brown 1 2 3 GND Refer to the In Sight Breakout Module Installation and Reference P N 597 0008 xx for more det...

Страница 46: ...trigger and start of acquisition Input pulse should be minimum of 1ms wide The acquisition trigger input is opto isolated To trigger from an NPN pull down type photo detector or PLC output connect pin 2 TRG to 24V and connect pin 3 TRG to the output of the detector When the output turns ON it pulls TRG down to 0V turning the opto coupler ON To trigger from a PNP pull up photo detector or PLC outpu...

Страница 47: ...AT5e specifications using 568 B standard wire pairing Table 5 5 CAT5 CAT5e Network Cable Wiring Straight Pinned Signal Name RJ 45 Connectors Wire Color TPO 1 White Orange TPO 2 Orange TPI 3 White Green TRMA 4 Blue TRMB 5 White Blue TPI 6 Green TRMC 7 White Brown TRMD 8 Brown Table 5 6 CAT5 CAT5e Network Cable 568 B Wire Pairs Pair Wire Pairs 1 4 5 2 1 2 3 3 6 4 7 8 ...

Страница 48: ...Specifications 36 5 4 Mechanical Specifications The following sections present dimensional drawings for the In Sight 1720 series wafer readers NOTE All dimensions are shown in millimeters inches ...

Страница 49: ... 1720 Series Wafer Reader Dimensions Figure 5 3 In Sight 1720 Series Wafer Reader Dimensions CAUTION The wafer reader must be mounted from only one side Mounting the wafer reader from both sides may damage optical components The maximum torque is 1 5 N m 13 5 in lb ...

Страница 50: ... Reader Dimensions with Horizontal Mirror Mount Recommended Horizontal Configuration CAUTION The wafer reader must be mounted from only one side Mounting the wafer reader from both sides may damage optical components The maximum torque is 1 5 N m 13 5 in lb ...

Страница 51: ...he wafer reader is Offline 2 click File New Job and 3 try the update again If the jobs on an In Sight wafer reader consume a large portion of available flash memory the firmware update may be interrupted due to lack of empty flash memory If this occurs 1 backup or delete the job files from the wafer reader and 2 try the update again If you receive an error Error 6029 Unable to establish native mod...

Страница 52: ...l of the files currently installed on the In Sight wafer reader are displayed in the Internet Explorer window 6 Open a separate Microsoft Windows Explorer window and navigate to the In Sight Wafer ID 3 x x directory The default directory is C Program Files Cognex In Sight In Sight Wafer ID 3 x x 7 Copy and paste the WafID00 JOB and HTML files located in the In Sight Wafer ID 3 x x directory to the...

Страница 53: ... connect the 9 pin male DSUB connector of an RS 232 serial cable into the corresponding 9 pin female connector on the Breakout Module 4 Plug the Breakout Module cable s 15 pin male DSUB connector into the corresponding female connector on the Breakout Module 5 Plug the RJ 45 connector of the Breakout Module cable into the wafer reader s Breakout Port The cable s connectors are keyed to the notch i...

Страница 54: ...Connecting the Breakout Module 42 ...

Страница 55: ...ss read window free of dust and fingerprints To remove dust use a pressurized air duster If the window needs cleaning use a lens cleaning cloth or a cleaner approved for use on coated optics Do not spray water or cleaning fluids directly onto the glass window which could allow moisture to enter the case ...

Страница 56: ...P N 597 0047 01 www cognex com Installing the In Sight 1720 Series Wafer Reader ...

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