Cloos GLW 322 Скачать руководство пользователя страница 23

Cod.006.0001.1861 
01/09/2014 v2.0

 

ENGLISH

 

 

GLW 322

 

 
 

22/38 

 

PEAK TIME 

Time for which the current pulse is at the maximum value. 
Consequences of a higher value: 
-

 

Greater weld penetration. 

-

 

Facility to make deeper cuts. 

Consequences of a lower value: 
-

 

Reduction of heat-affected zone. 

-

 

Difficult to create a weld pool. 

 

PULSED CURRENT FREQUENCY 

Consequences of a higher value: 
-

 

Slower melt speed. 

-

 

Reduction of heat-affected zone. 

 

BASE TIME 

Time during which current output is at the base value. 
Consequences of a higher value: 
-

 

The filler material is spread more evenly. 

-

 

Increase of heat-affected zone. 

 

DOWN SLOPE 

Time during which the current changes from the welding value to the 
end value by means of a slope. 

 

FINAL CURRENT 

During electrode welding the parameter makes it possible to obtain a 

uniform deposit of filler material from the start to the end of the 
welding process, closing the deposition crater with a current such as 
to deposit a final droplet of filler material. 

By keeping the torch trigger pressed during the 3rd time, the crater 
filler current is maintained thereby ensuring optimal crater filling, until 

the post gas time is started by releasing the torch trigger (4th time). 
 

POST GAS TIME 

Time of post gas delivery when the welding arc is extinguished. 
Consequences of a higher value: 
-

 

More effective pickling (improved appearance of workpiece at the 

end of the welding pass). 

-

 

Higher gas consumption. 

Consequences of a lower value: 
-

 

Lower gas consumption. 

-

 

Oxidation of electrode tip (more difficult arc strike). 

 

VRD 

This parameter reduces the potential across the welding sockets 
when welding is not in progress. 
The arc strike procedure is as follows: 

-

 

Touch the workpiece with the electrode tip. 

-

 

Raise the electrode. 

-

 

Power is released for several seconds. 

-

 

Touch the workpiece with the electrode tip. 

-

 

The welding arc will strike. 

 

LONG ARC VOLTAGE 

This parameter inhibits power output when the potential between 

electrode and workpiece exceeds the preset threshold level. 
Consequences of a higher value: 
-

 

The welding arc persits even with a significant distance between 

the electrode and the workspiece. 

-

 

Consequences of a lower value: 

-

 

Faster exit from weld. 

 

REMOTE CONTROL ACTIVATION 

This parameter enables the unit to receive the current reference 
signal from a remote control. 
 

SPOT TIG TIME 

When the torch trigger is pressed the welding arc persists for the time 
set in the parameter. 

Press the torch trigger again to resume the welding process. 
The result of this is a very precise, not oxidized welding spot without 
any plastic deformation of the sheet. 

 

HF ARC START 

This parameter enables the arc strike in the TIG welding procedure by 

means of a high frequency (HF) current discharge. 
The high frequency arc strike (HF) prevents the inclusion of impurities 

at the start of the weld pass. 
WARNING: The high frequency arc strike (HF) can harm electronic 
boards when welding is performed on equipment that incorporates 

such devices. 
 

MINIMUM PEDAL CURRENT 

Minimum output current value with foot pedal controller external 
reference. 

The current is set as a percentage with respect to the "maximum foot 
pedal current" parameter. 
 

AC WAVEFORM 

This parameter allows selection of the required AC waveform. 
 

AC WAVEFORM 

CHARACTERISTICS 

Sine 

Low noise 

Square 

High noise 

Greater penetration 

Reduced pickling 

Sawtooth 

Medium noise 

 

Q-START 

This parameter allows the unit to start in synergic pulsed TIG mode 

for the preset time interval, before switching automatically to the 
welding procedure selected on the interface panel. 

The parameter creates a weld pool faster with respect to the standard 
starting procedure. 
This parameter is useful when spot welding thin gauge sheet. 

 

DYNAMIC ARC 

Welding power remains constant even when the distance between 

electrode and workpiece changes. 
Consequences of a higher value: 

-

 

The welding arc concentration remains unchanged. 

-

 

Prevents electrode sticking. 

-

 

Thin workpieces may become deformed more easily. 

 

MULTI TACK 

This parameter allows thin gauge sheet to be welded without 

deformation. 
Consequences of a higher value: 

-

 

Welding of thinner gauge sheet without deformation. 

-

 

Less melting of material, slower welding process. 

 

 
 

Содержание GLW 322

Страница 1: ...operating instructions and spare parts GLW 322 Rev 0 EN...

Страница 2: ...s Schweisstechnik GmbH Industriestrasse 35708 Haiger Germany Telefon 0 27 73 85 0 Telefax 0 27 73 85 275 E Mail info cloos de Internet http www cloos de RW FP Rev 0 Ausgabedatum 3 02 2015 Keep for fur...

Страница 3: ...es RoHS 2011 65 EU The following harmonised standards have been applied EN 60974 1 Arc welding equipment Part 1 Welding power sources EN 60974 3 Arc welding equipment Teil 3 Arc striking and stabilizi...

Страница 4: ...ELDING POWER SOURCE 14 3 5 TORCH LOADING 15 3 6 ALARMS MANAGEMENT 16 4 WELDING SETTINGS 17 4 1 TORCH TRIGGER PROCEDURE 17 4 2 SELECTION OF THE WELDING MODE AND TORCH TRIGGER PROCEDURE 20 4 3 WELDING P...

Страница 5: ...advanced technology three phase welding power source for AC and DC TIG welding operations Mild steel stainless steel and copper can be easily welded in DC TIG AC TIG functions are ideal for aluminum m...

Страница 6: ...rch 2 Connector for logic signals of TIG torch 3 Remote controller connector 4 TIG TORCH welding socket 5 Negative pole welding socket 6 Positive pole welding socket 7 Welding power source ON OFF swit...

Страница 7: ...ode used 6 Connect the plug of the ground clamp to the welding socket on the basis of the polarity required 7 Connect the earth clamp to the workpiece being processed DANGER Electric shock hazard Read...

Страница 8: ...GLW 322 Cod 006 0001 1861 01 09 2014 v2 0 ENGLISH 7 38 polarity to basic electrode...

Страница 9: ...he welding socket on the basis of the polarity required 9 Connect the gas hose from the welding torch to the front gas socket 10 Couple the welding torch connector to the TIG torch signals connector 1...

Страница 10: ...GLW 322 Cod 006 0001 1861 01 09 2014 v2 0 ENGLISH 9 38 polarity for tungsten electrode...

Страница 11: ...AMPERES L9 Illuminates to show a value in the following unit of measurement PERCENTAGE L10 Illuminates to show a value in the following unit of measurement MILLIMETRES L11 This LED indicates that the...

Страница 12: ...unction has been activated 4 stroke B level procedure high frequency arc strike HF L31 Illumination shows that the following function has been activated 2 stroke spot procedure L32 This LED illuminate...

Страница 13: ...to be set Possible choices Q START DYNAMIC ARC MULTI TACK AC TIG mode Press the button to select the parameter to be set Possible choices MIX AC EXTRA FUSION AC FREQUENCY AC BALANCE ELECTRODE DIAMETER...

Страница 14: ...power source ON OFF switch to O to switch the unit off S1 S5 Hold down both buttons simultaneously Set the welding power source ON OFF switch to I to switch on the unit SIMULTANEOUS ACTIONS rEC PAr Th...

Страница 15: ...e cooler is always disabled because an air cooled torch is in use AUT When the unit is switched on the cooler is switched on for 15 s During welding procedures the cooler runs constantly When welding...

Страница 16: ...erformed automatically of the presence of liquid in the cooling circuit and the cooler is switched on for 15 seconds If the coolant circuit is full the power source sets up in the most recent stable w...

Страница 17: ...ecifications Check for the presence of adequate air circulation around the welding power source AL Coo Cooler alarm Indicates insufficient pressure in the torch liquid cooling circuit All functions di...

Страница 18: ...ol can be closed crater filler current 5 Release 4T the trigger to extinguish the arc Gas delivery continues for the time set in the post gas parameter 4 STROKE WELDING WITH HIGH FREQUENCY ARC STRIKE...

Страница 19: ...lding procedure continues at the preset current for the time set with the spot time parameter The current reaches the end current value in the time set in the down slope time parameter The arc is exti...

Страница 20: ...Press 1T and keep the torch trigger pressed 3 Slowly lift the torch to strike the arc The arc strikes the welding current assumes the pilot current value 4 Release 2T the torch trigger The welding cur...

Страница 21: ...HIGH FREQUENCY ARC STRIKE HF 4T 4 STROKE LIFT ARC 4T HF 4 STROKE WITH HIGH FREQUENCY ARC STRIKE HF 4T B L 4 STROKE B LEVEL 4T B L HF 4 STROKE B LEVEL WITH HIGH FREQUENCY ARC STRIKE HF 2T SPOT 2 STROKE...

Страница 22: ...elding spatter PRE GAS TIME Time of gas delivery before the arc strike This adjustment is required when fixing points must be created or when welding in hard to reach positions that call for the prese...

Страница 23: ...onsequences of a higher value The welding arc persits even with a significant distance between the electrode and the workspiece Consequences of a lower value Faster exit from weld REMOTE CONTROL ACTIV...

Страница 24: ...QUENCY The picture below shows the example where the wave on the second graph has a double frequency compared with the first Consequences of a higher value Arc concentration Reduction of heat affected...

Страница 25: ...ollowing setting TYPE OF PULSED CURRENT FA Meaning of symbols 1 2 All conditions must be fulfilled both 1 and 2 MENU MODE PROCEDURE PARAMETER 1 WELDING CURRENT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MAXIMUM CURR...

Страница 26: ...OPE UP 1 SECOND CURRENT B LEVEL 1 BASE CURRENT 1 PEAK TIME 1 PULSED CURRENT FREQUENCY 6 6 6 6 1 BASE TIME 5 5 5 5 1 DOWN SLOPE 1 FINAL CURRENT 1 POST GAS TIME 2 VRD 2 LONG ARC VOLTAGE 2 REMOTE CONTROL...

Страница 27: ...setting and quit the menu Tab 4 Parameters of the 1st level menu CONTINUOUS DC TIG mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1 s 10 0 s St C STARTING CURRENT 2 5 A 50 40 A 200...

Страница 28: ...CURRENT 5 5 A 5 5 A 80 320 A Po G POST GAS TIME 0 0 s 10 0 s 25 0 s Tab 8 1st level menu parameters in PULSED AC TIG mode ACRONYM PARAMETER MIN DEFAULT MAX Pr G PRE GAS TIME 0 0 s 0 1 s 10 0 s St C S...

Страница 29: ...value is saved automatically Press any key except S2 to save the setting and quit the menu Tab 10 Parameters of the 2nd level menu CONTINUOUS DC TIG mode PULSED DC TIG mode SYNERGIC DC TIG mode ACRON...

Страница 30: ...in MMA mode ACRONYM PARAMETER MIN DEFAULT MAX d Ar DYNAMIC ARC oFF oFF on Tab 13 SPECIAL FUNCTIONS menu parameters CONTINUOUS DC TIG mode PULSED DC TIG mode SYNERGIC DC TIG mode ACRONYM PARAMETER MIN...

Страница 31: ...s action will automatically close the menu 4 8 2 LOADING A USER JOB OF FACTORY SET JOB S5 Press and release the button Lo J xx Only when the jobs have been uploaded the message is shown on the followi...

Страница 32: ...x 290 x 450 mm Weight 42 6 kg Insulation class H Protection rating IP23S Cooling AF Air over cooling fan assisted Maximum gas pressure 0 5 MPa 5 bar Static characteristic MMA Drooping characteristic T...

Страница 33: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 7 43 44 45 46 47 48 49 50 4 6 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 51 42 4...

Страница 34: ...32 0835 30 41 08 FRONT SOCKETS PLATE 33 0835 21 00 40 BOARDS SUPPORT GUIDE 34 0835 23 41 09 INVERSION BOARD 35 0835 30 41 09 MAINS FILTER BOARD 36 0835 27 41 30 HF BOARD 37 0835 27 41 31 UPPER COVER 3...

Страница 35: ...1 00 43 SLEEVE HOSE ADAPTER FOR RUBBER HOSE 1 4 2 0835 21 00 41 HOSE CLAMP 11 13 3 0835 21 00 45 HOSE CLAMP 07 09 4 0835 21 00 46 SLEEVE HOSE ADAPTER FOR RUBBER HOSE M10 5 0835 21 00 47 AMPHT3360 001...

Страница 36: ...C B D E J2 050 000X 0119 J4 J3 J1 J2 JP6 2 1 JP5 1 2 4 3 F2 4A 050 000X 0036 F1 4A F3 250mA F4 1A 050 000X 0038 2 3 1 JP1 3 1 2 JP2 J1 2 1 5 JP2 4 3 7 6 8 BROWN BROWN BLUE BLACK BLACK BLUE WHITE WHITE...

Страница 37: ...5 3 4 1 2 P T UP DOWN TORCH GN P T UP DO N P T X N C X N C X order no 083521004 Welding side 1 2 3 4 5 TORCH N C X P T GND 5 3 4 1 2 P T UP DOWN TORCH GND P T UP DOWN N C P T X 2 5 4 3 1 N C X N C X...

Страница 38: ...Remote Controller Potentiometer 2k 10k Foot pedal controller Potentiometer 2k 10k...

Страница 39: ...www qineo de...

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