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Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
Tel: +61 3 9239 8088 Fax: +61 3 9239 8024
E-mail: [email protected] www.clenergy.com.au

page

of 17

Installation Guide_PV-ezRack ComT V2.0 (September 2020)

5.4.1 According to the installation plan and
MT-rail cable tray load vs. span data below,
mark fixing positions of Cable Tray on top of
ECO rail.

5.4.2 Insert the Z module with bolt (EZ-Z-
STBW) into the slot hole of Cable Tray for
each fixing point, as shown in Figure 15.

5.4.3 Position the Cable Tray on the top of
ECO Rail by installing z module into the top
channel as shown in Figure 16. Leave z
module untighten.

Figure 14

Figure 15

Figure 16

Installation Instruction

5.4 MT-rail Cable Tray Installation (optional)

The installation instruction below is to take ECO Rail as an example, the installation instruction of T-rail is the
similar.

Load vs.span data:

LOAD PER METER

2.5m

2.0m

1.5m

1.0m

38 kg

59 kg

106 kg

239 kg

Содержание PV-ezRack ComT

Страница 1: ...ComT Code Compliant Planning and Installation V2 0 Complying with AS NZS1170 2 2011 AMDT 2 2012...

Страница 2: ...ation and the installation environment Using only PV ezRack parts and installer supplied parts as specified by PV ezRack project plan substitution of parts may void the warranty and invalidate the let...

Страница 3: ...of Australia is designated Region A which indicates a Regional Wind Velocity of 45 m s with wind average recurrence of 500 years Some areas are designated Region B 57 m s Local authorities will advis...

Страница 4: ...5 Terrain with a few trees or isolated obstructions This category is intermediate between TC2 and TC3 and represents the terrain in developing outer urban areas with scattered houses or larger acreage...

Страница 5: ...rea of Roof Please verify rafter purlin properties of building which could affect the interface spacing For example tin interface spacing on the metal purlin in the certification letter is based on st...

Страница 6: ...10 Rear Leg Assembly 10 with Z Module and Grounding Pins ER RC T DM Rail Clamp for T Rail with Diamond Module S MT 240 MT Rail Support Component list Tools and Components 3 Tools and Components 3 1 T...

Страница 7: ...mT V2 0 September 2020 Tools and Components Component list ER I 05 CM Tin Interface with Click Module EZ GL ST Grounding Lug EZ GC ST Grounding Clip EZ Z STBW Z module with Bolt and Washer CO MT 855 C...

Страница 8: ...Name Spec mm 1 PV ezRack ComT Front Leg Assembly 10 with Z Module and Grounding Pins L40 2 PV ezRack ComT Rear Leg Assembly 10 with Z Module and Grounding Pins L40 3 PV ezRack ECO Rail length 4200mm L...

Страница 9: ...fastener before you cut it Avoid damaging the anodized or galvanized surfaces Note For safety reason please wear working gloves to protect hands from cut of some sharp edges of components Improper ope...

Страница 10: ...ned using string as shown in Figure 1 5 1 2 Fix the Rail on the Tin Interface as shown in Figure 2 Recommended torques M8 Bolt 18 20N m 4 3 Installation Dimensions All drawings and dimensions in this...

Страница 11: ...e pressure bolts This eliminates the need of using 2 earthing lugs In case of large purlin spacing MT Rail Support with T50 or T110 Rail will be an option Please follow the steps below In case of larg...

Страница 12: ...n with Self tapping screws as shown in Figure 8 NOTE Please fasten the Self tapping screw until its rubber washer attach the T Rail tightly 5 3 Front and Rear Leg Installation In this step the Tin Int...

Страница 13: ...he Rear Leg into the top channel of ECO Rail then fasten the Rear Leg after the position is adjusted properly as shown in Figure 11 and 12 Recommended torques M8 Bolt 16 20N m Figure 11 Figure 12 Figu...

Страница 14: ...he Z module with bolt EZ Z STBW into the slot hole of Cable Tray for each fixing point as shown in Figure 15 5 4 3 Position the Cable Tray on the top of ECO Rail by installing z module into the top ch...

Страница 15: ...ation Instruction 5 4 4 Insert the Ground Clip EZ GC ST between Cable Tray and ECO Rail for each fixing point as shown in Figure 17 Note when using cutter rail mill finish ECO rail grounding clip is n...

Страница 16: ...PV Modules must overlap the marking lines on the Front and Rear Legs as shown in Figure 22 The pins of Front and Rear legs are used for creating earthing continuity from PV modules to both legs 5 5 2...

Страница 17: ...e channel of Rail as shown in the figure 26 Apply one pre assembled Grounding Lug per Rail Slide the Grounding Lug into to the rail channel and fasten the bolt M8 25 with 16 20 N m Strip earthing cabl...

Страница 18: ...ton VIC 3168 Australia Tel 61 3 9239 8088 Fax 61 3 9239 8024 E mail tech clenergy com au www clenergy com au 17 page of 17 Installation Guide_PV ezRack ComT V2 0 September 2020 Certification Letter an...

Страница 19: ...f 500 years o Wind Region A B C D Solar panel length up to 2 2 m Solar panel width up to 1 2 m Attached are the tables showing the spacings according to Wind Region roof pitch and building height The...

Страница 20: ...e or copying of this document in whole or in part without the written permission of MW Engineering Melbourne constitutes an infringement in copyright Limitation This report has been prepared for the e...

Страница 21: ...s AS NZS 1170 2 2011 R2016 Wind Loadings AS NZS 1252 2 2016 Bolting AS NZS 1664 1 1997 Amdt 1 1999 Aluminium Wind Terrain Category 2 2 5 3 Designed AE Date JUL 20 Disclaimer From the date of publicati...

Страница 22: ...5 H 10 10 H 15 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 97 1 97 1 82 1 71 1 62 1 87 1 76 1 66 1 60 1 53 1 78 1 62 1 54 1 50 1 45 WRB 1 62 1 62 1 52 1 45 1 38 1 55 1 49 1 41 1 37 1 31 1...

Страница 23: ...5 5 H 10 10 H 15 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 21 1 21 1 15 1 11 1 05 1 17 1 13 1 08 1 04 1 01 1 13 1 05 1 02 1 00 0 97 WRB 1 02 1 02 0 96 0 93 0 89 0 98 0 95 0 91 0 88 0 86 0...

Страница 24: ...5 5 H 10 10 H 15 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 07 1 07 1 02 0 98 0 93 1 04 1 00 0 96 0 93 0 90 1 00 0 93 0 90 0 88 0 86 WRB 0 90 0 90 0 86 0 82 0 71 0 87 0 84 0 76 0 70 0 63 0...

Страница 25: ...15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 2 31 2 31 2 13 2 01 1 89 2 19 2 07 1 94 1 87 1 79 2 08 1 89 1 81 1 76 1 70 WRB 1 81 1 81 1 69 1 61 1 53 1 73 1 65 1 57 1 52 1 47 1 66 1 53 1 47 1...

Страница 26: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 35 1 35 1 28 1 23 1 18 1 31 1 26 1 20 1 17 1 13 1 26 1 18 1 14 1 11 1 08 WRB 1 14 1 14 1 08 1 04 1 00 1 10 1 06 1 01 0 99 0 95 1 07 1 00 0 96 0...

Страница 27: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 27 1 27 1 21 1 16 1 11 1 23 1 18 1 13 1 10 1 06 1 19 1 11 1 07 1 05 1 02 WRB 1 07 1 07 1 02 0 98 0 91 1 03 0 99 0 94 0 90 0 86 1 00 0 91 0 87 0...

Страница 28: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 3 64 3 64 3 36 3 17 2 98 3 44 3 26 3 07 2 95 2 82 3 28 2 98 2 85 2 78 2 68 WRB 2 84 2 84 2 67 2 55 2 42 2 72 2 61 2 48 2 40 2 31 2 62 2 42 2 32 2...

Страница 29: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 2 19 2 19 2 08 2 00 1 91 2 12 2 04 1 95 1 90 1 83 2 04 1 91 1 84 1 80 1 76 WRB 1 84 1 84 1 75 1 65 1 55 1 78 1 70 1 60 1 53 1 46 1 71 1 55 1 47 1...

Страница 30: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 81 1 81 1 71 1 61 1 51 1 75 1 66 1 56 1 50 1 42 1 67 1 51 1 43 1 39 1 34 WRB 1 43 1 43 1 33 1 21 1 07 1 36 1 28 1 13 1 04 0 94 1 29 1 07 0 96 0...

Страница 31: ...ns G450 1 9mm Note 3 This Engineering Document was designed to cater for most common installation scenarios however it does not cater for all of them Contact Clenergy if you are unable to comply with...

Страница 32: ...Rail Clamp ER RC T G Rail clamp for T rail with Z module Diamond Module ER DM MT8 Diamond module Front Leg FL COMT Z G 10 Front leg commercial tilt 10 degree Back Leg RL COMT Z G 10 Back leg commerci...

Страница 33: ...A Rear Leg commercial tilt 10 degree black anodized MT rail section S MT XXXX BA MT rail support black anodized Rail Clamp ER RC T DM BA Rail clamp for T rail with diamond module black anodized Note 5...

Страница 34: ...iate Divide table spacings by 1 5 Edge Divide table spacing by 2 Corner Divide table spacing by 3 Example To find out a fixing spacing on the intermediate zone for a 5 meter building on wind region A...

Страница 35: ...se can be applied on all interface spacings as shown on the following table Number of rails per panel Panel length width mm Spacing 2 rails 1700 1100 8 3 rails 1700 1100 12 2 rails 2000 1100 0 3 rails...

Страница 36: ...July 2020 Roof Pitch 10 Roof Pitch 10...

Страница 37: ...July 2020 Flat Mono Slope Roof 10 Flat Mono Slope Roof 10...

Страница 38: ...cho Yokohama 231 0023 Japan Tel 81 45 228 8226 Fax 81 45 228 8316 E mail sales clenergy co jp www clenergy jp Clenergy Philippines 145 Yakal St San Antonio village Makati City Philippines Tel 63 977...

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