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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 33

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

9.9 

Cabinet Controls and Plumbing – Figure 44

 

 

Item   Description 

Stock No. 

 

  1. 

Valve, 3 way  ............................................. 12202 

  2. 

Fitting, 1/8" NPT straight x 1/8" barb  ........ 11732 

  3. 

Tubing, 1/8" urethane, 

 

specify ft required  .................................. 12475 

  4. 

Tubing, 1/8" urethane twinline,  

 

specify ft required  .................................. 19577 

  5. 

Adaptor, straight, 1/4" NPT x 3/8 tube  ...... 11736 

  6. 

Tubing, 3/8" OD poly, 5 ft required  ........... 12478 

  7. 

Tee, 1/8" barb  ........................................... 11734 

  8. 

Regulator w/ gauge, 1/4"  .......................... 12050 

  9. 

Nipple, 1/8" NPT hex  ................................ 01962 

 10. 

Actuator, air pilot  ....................................... 19123 

 11. 

Bushing, 1/2"x 1/4" NPT  ........................... 01801 

 12. 

Tee, 1/2" NPT  ........................................... 01787 

 13. 

Bushing 1/2"x 1/8" NPT  ............................ 11350 

 14. 

Nipple, 1/2" close  ...................................... 01733 

 15. 

Bushing 1/4"x 1/8" NPT  ............................ 02010 

 16. 

Bracket, mounting  ..................................... 19231 

 17. 

Filter, 1/2" manual drain  ............................ 01308 

 18. 

Fitting, 1/2" NPT x 1/2" flare  ..................... 11351 

 19. 

Hose end, 1/2" barb x 1/2" female swivel  ... 15002 

 20. 

Hose end, 1/2" barb x 3/8" male NPT ....... 06369 

 21. 

Blow-off nozzle  ......................................... 13116 

 22. 

Air hose, 1/2" specify ft required  ............... 12472 

 23. 

Gun assembly, BNP No. 5 (standard)  ...... 12302 

 24. 

Hose, media, clear urethane, 

 

specify ft required  .................................. 12476 

 25. 

Regulator, 1/2" pilot operated  ................... 11345 

 26. 

Valve, diaphragm pulse  ............................ 19578 

 27. 

Regulator, 1/8" pilot  .................................. 12715 

 28. 

Gauge, pressure  ....................................... 01908 

 29. 

Fitting, 1/8" NPT elbow x 1/8" barb  ........... 11733 

 30. 

Metering valve assembly  .......................... 12417 

 31. 

Foot pedal with tubing  .............................. 20194 

 32. 

Nipple, 1/4" brass hex  ............................... 02808 

 33. 

Cross, 1/2" NPT  ........................................ 10254 

 34. 

Elbow, 1/4" brass st.  ................................. 02027 

 35. 

Fitting, 1/8" barb bulkhead  ........................ 19570 

 

 
 
 

 

 
 

Figure 44 

 

 

Directional arrows on control 
lines shows direction of air flow. 

2

 (outlet) 

2 

(inlet)

2

 (inlet) 

1

Compressed-air inlet 

2

(outlet) 

1 

3

3

 

14 

4

4

To "IN" Port 

To "IN" Port 

To "OUT" Port 

To "OUT" Port 

Pedal shown without top for clarity.

Regulated Air

Unregulated Air 

32 

9 

1 

6 

2 

13 

12 

17 

16 

33 

5 

2 

15  18 

25 

19

22

22

21 

30

24

19 

23

26 

31 

12 

11 

18 

20

20 

19 

34 

8 

5 

2 

3 

10 

7 

27

29

28

20

35

Содержание MediPulse 2342se

Страница 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Страница 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Страница 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Страница 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Страница 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Страница 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Страница 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Страница 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Страница 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Страница 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Страница 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Страница 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Страница 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Страница 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Страница 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Страница 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Страница 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Страница 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Страница 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Страница 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Страница 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Страница 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Страница 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Страница 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Страница 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Страница 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Страница 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Страница 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Страница 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Страница 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Страница 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Страница 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Страница 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Страница 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Страница 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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