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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 14

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

5.5.3

  Loosen  the  actuator  bracket  screws  and 

adjusting  screw  nut.  Move  the  actuator  bracket  up  or 
down,  and  the  adjusting  screw  sideways,  as  needed  to 
center  the  adjusting  screw  on  the  over-travel  stop  (in 
center of detent sleeve). Tighten the bracket screws. 

 
5.5.4

  Turn the adjusting screw in or out as required to 

engage  the  switch  without  applying  excessive  pressure 
on it. Tighten the adjusting screw nuts. 
 

5.5.5

  Test the operation with the doors open and then 

again closed. Negative pressure inside the cabinet may 
cause  the  doors  to  flex  inward.  Tests  should  be 
performed  with  the  exhauster  running.  Point  the  nozzle 
away from the door during the tests, and open the door 
only  enough  to  disengage  the  interlock  switch.  The 
interlocks  should  stop  the  blasting  when  either  door  is 
open and permit blasting when the doors are closed.  
 

5.6 

Pulse Pressure ‒ Figure 19

 

 

NOTICE

 

Do not pulse new dust collectors or 
replacement cartridge until the cartridge is 
properly seasoned, per Section 7.10. Pulsing 
unseasoned cartridges can decrease the 
efficiency of dust collectors and cause 
premature cartridge failure. 

 

5.6.1 

Adjust  pulse  pressure  using  the  regulator 

mounted  on  the  pulse  reservoir  (refer  to  Figure  19). 
Begin pulse at 60 psi. To adjust pressure, pull the knob 
to  unlock  it,  as  shown  in  Figure  19,  and  then  turn 
clockwise  to  increase  pressure  or  counterclockwise  to 
decrease  pressure.  Once  operating  pressure  is  set, 
push the knob to lock it and maintain the setting. 
 
 
 

 

 

Figure 19 

 
 

5.6.2 

As the filter cartridge cakes with dust, it may be 

necessary to pulse between blasting, per Section 6.2.4. 
 

5.6.3 

When  pulsing  alone  does  not  adequately  clean 

the cartridge, increase pulse pressure in increments of 5 
psi until the maximum of 90 psi is reached. As dust cakes 
on  the  cartridge,  the  differential  pressure  increases. 
Using a gauge to measure the differential pressure is a 
good way to tell if the cartridge is heavily caked. 
 

5.6.4

  When the maximum pulse pressure of 90 psi is 

attained, and additional pulsing as described in Section 
6.2.4 does not increase visibility or decrease differential 
pressure, replace the cartridge, per Section 7.9. 

 
 

5.7 

Cabinet Air-Inlet Damper 

 

5.7.1

  Once the damper is initially set, per Section 2.5, 

it  seldom  requires  readjustment.  The  initial  setting 
produces approximately .5

 to .75

 of static pressure in 

the  cabinet  enclosure. 

Do  not  confuse  cabinet  static 

pressure  with  reclaimer  static  pressure,  which  is 
controlled by the outlet damper, as noted in Section 
5.4.  Reclaimer  pressure  must  be  set  before  cabinet 
pressure.

  

 

5.7.2

  Using a manometer (as noted in Section 5.8 and 

listed  in  Section  9.1)  is  the  most  accurate  method  of 
monitoring and adjusting cabinet pressure. Following the 
instructions  packed  with  the  manometer,  start  the 
exhauster and insert the needle into a glove, and adjust 
pressure  using  the  inlet  damper.  Open  the  damper 
further  to  decrease  static  pressure  or  close  it  further  to 
increase pressure. 
 

5.7.3

  If  a  manometer  is  not  available,  use  the gloves 

as  an  indicator.  With  the  exhauster  ON,  the  gloves 
should be inflated, but not elevated off the grate. 

 
 

5.8 

Optional Manometer 

 

NOTE: These instructions show several methods of taking 
static-pressure readings (negative pressure) on MediPulse 
Reclaimers  by  using  a  flexible-tube  manometer.  Use  the 
method  best  suited  for  the  application.  The  instructions 
explain  the  processes  for  taking  periodic  readings  and 
show how to permanently install the manometer for taking 
frequent  readings.  Permanent  fittings  should  be  installed 
when  the  manometer  installation  is  permanent.  Use 
silicone sealer or other sealant to seal around the fitting to 
prevent  leaks.  The  fitting  should  be  capable  of  being 
capped  when  the  manometer  tube  is  removed.  This  will 
prevent  leaks  that  alter  the  reclaimer’s  separation 
efficiency.  Taking  readings  at  different  locations  could 
produce different readings. Static-pressure readings at the 
door  are  generally  0.5"  to  1"  lower  than  reading  taken 
above  the  reclaimer.  The  readings  are  reference  points, 
so readings should be taken using the same method each 
time the reading is taken. 

 

Pulse Regulator 
Mounted on pulse reservoir. 

Adjustment Knob 

Pull knob up to unlock 

and adjust pressure. 

Push down to lock. 

Содержание MediPulse 2342se

Страница 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Страница 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Страница 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Страница 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Страница 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Страница 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Страница 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Страница 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Страница 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Страница 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Страница 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Страница 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Страница 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Страница 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Страница 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Страница 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Страница 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Страница 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Страница 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Страница 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Страница 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Страница 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Страница 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Страница 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Страница 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Страница 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Страница 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Страница 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Страница 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Страница 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Страница 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Страница 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Страница 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Страница 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Страница 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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