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MEDIPULSE 2342se ERGONOMIC SUCTION BLAST CABINET 

Page 10

 

 

 

 

 

 

© 2019 

CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 24939, Rev. C, 03/19

 

 

 

 

Figure 12 

 

 

 

 

4.0 

OPERATION

 

 
4.1 

Season Filter Cartridge

 

 

 

NOTICE

 

Do not pulse a new dust collector or 
replacement filter cartridge until the cartridge is 
properly seasoned, per Section 7.10.  
Pulsing unseasoned cartridges can decrease 
the efficiency of dust collector and cause 
premature cartridge failure. 

 
 

4.2 

Media Loading  

 

4.2.1  Media capacity:

 The approximate capacity and 

minimum media amount is shown in the table in below. 

 

Reclaimer Size  Minimum Wt.  Capacity 

300 cfm 

10 lbs 

50 lbs (0.5 cuft) 

 

4.2.2  Media  loading:

  With  the  exhauster  OFF,  add 

clean,  dry  media  by  pouring  it  through  the  reclaimer 
door. Do not fill above the hopper on the reclaimer. 

Do 

not  pour  media  directly  into  the  cabinet  hopper,  as 
overfilling  may  occur.

  Overfilling  will  result  in  media 

carry over to the dust collector and possible blockage in 
the conveying hose. Refill only after all media has been 
recovered from the cabinet. 

 
 

4.3 

Media Unloading

 

‒ Figure 13 

 

4.3.1

  To  empty  the  cabinet  and  reclaimer  of  media, 

blow  off  the  cabinet  interior  and  run  the  exhauster  until 
all  media  is  recovered  from  the  cabinet.  Turn  OFF  the 
exhauster, and place an empty bucket or other suitable 

container under the metering valve. Unscrew the plastic 
plug  from  the  metering  valve,  permitting  media  to  flow 
into  the  bucket.  If  media  does  not  flow,  it  has  caked; 
open  the  fill  door  and  stir  media  until  it  starts  to  flow. 
Before  the  container  becomes  too  heavy  to  easily 
manage,  replace  the  plug  and  empty  the  container. 
Replace  the  plug  when  the  reclaimer  is  empty,  or,  if 
changing  media  type,  purge  the  media  hose,  as  noted 
below. 
 

4.3.2

  To  purge  the  media  hose,  before  replacing  the 

plug  turn  ON  the  exhauster,  grasp  the  gun,  and  press 
the  foot  pedal  using  the  gun  to  blow  off  the  cabinet 
interior  until  the  air  from  the  gun  and  the  cabinet  are 
clear. Turn OFF the exhauster and replace the plug. 
 

 
 

 

 
 

Figure 13 

 

 

4.4 

Loading and Unloading Parts

 

 

 

WARNING 

Use solid fixturing to hold heavy parts in place. 
Do not remove lift equipment until the part is 
adequately supported to prevent movement. 
Moving heavy, unsupported parts may cause 
them to shift or topple, and cause severe injury. 
This is especially important with the use of 
turntables and turntables with tracks.

 

 
NOTE:  Parts  must  be  free  of  oil,  water,  grease,  or 
other  contaminants  that  will  clump  media  or  clog 
filter  cartridge.

 

If  parts  are  oily  or  greasy,  degrease 

and dry them prior to blasting. 
 
4.4.1

  Load and unload parts through either door. 

 

4.4.2 

When  blasting  small  parts  or  objects  having 

small  pieces  that  could  become  dislodged  and  fall  off, 
place  an  appropriately  sized  screen  over  the  grate  (or 
under the grate when frequently blasting small parts) to 
prevent  parts  from  falling  into  the  hopper.  If  an  object 
should fall through the grate, stop blasting immediately 
and retrieve it. 

Reclaimer Hopper 

Metering Valve 

Plastic Plug 

Unscrew plug to empty 
media from reclaimer. 

5/16 x 1" Cap Screw, 
Flat Washer, Lock 
Washer and Nut 

Armrest 

3/8 x 1" bolt 
and Lock Washer 

Содержание MediPulse 2342se

Страница 1: ...ible that the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitabili...

Страница 2: ...ates a hazardous situation that if not avoided could result in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANG...

Страница 3: ...PLACEMENT PARTS 9 0 Optional Accessories field installed 9 1 BNP Gun and Feed Assembly 9 2 Cabinet Assembly 9 3 LED Light Assembly 9 4 View Window 9 5 Metering Valve 9 6 Foot Pedal 9 7 Filter Regulato...

Страница 4: ...6 1 Unless otherwise specified at the time of purchase the cabinet is provided with a No 5 5 16 orifice ceramic nozzle and No 5 5 32 orifice air jet Optional more durable tungsten carbide and boron c...

Страница 5: ...formance from the reclaimer When using larger nozzles the maximum mesh size of media will be smaller than normally recommended Using media finer than those recommended may decrease visibility and at s...

Страница 6: ...g 1 2 HP 115 230V 1 PH 60 HZ motors wired for 115 volts FLA 20 7 208 3 4 240 3 5 1 10 2 A power cord with u ground plug is provided 2 0 INSTALLATION 2 1 General Installation Notes 2 1 1 Select a locat...

Страница 7: ...ssories 2 3 Ground the Cabinet 2 3 1 To prevent static electricity buildup attach an external grounded wire from an earth ground to the grounding lug on the left rear of the power module 2 4 Connect E...

Страница 8: ...lacement 3 2 Cabinet Curtains Installation 3 2 1 Match curtains to corresponding wall and doors 3 2 2 Front and rear walls Position the curtain on the wall to be protected Using the curtains as templa...

Страница 9: ...flow particle weight and size Reclaimer static pressure is set by adjusting the outlet damper refer to Section 5 4 to adjust static pressure Refer to Section 5 8 for manometer instructions 3 5 Reclai...

Страница 10: ...hown by removing the fitting s compression nut sliding it over the end of the tubing inserting the tubing into the fitting and tightening the nut onto the fitting 3 6 6 Refer to the differential press...

Страница 11: ...pen the fill door and stir media until it starts to flow Before the container becomes too heavy to easily manage replace the plug and empty the container Replace the plug when the reclaimer is empty o...

Страница 12: ...immediately WARNING Shut down the cabinet immediately if dust discharges from the dust collector or cabinet Check to make sure the dust collector filter cartridge is correctly seated and that it is no...

Страница 13: ...adjust pressure unlock the knob by pulling it out as shown in Figure 14 and turn it clockwise to increase pressure or counterclockwise to decrease pressure Pressure may drop slightly from closed line...

Страница 14: ...h finer media higher with coarser media Run the media through several blast cycles allowing the reclaimer to function with these settings Inspect media in the reclaimer and fines in the dust collector...

Страница 15: ...imum pulse pressure of 90 psi is attained and additional pulsing as described in Section 6 2 4 does not increase visibility or decrease differential pressure replace the cartridge per Section 7 9 5 7...

Страница 16: ...will cause carry over of good media to the dust collector 5 8 6 2 To take occasional readings Leave the needle protector on the needle and insert the needle into the unused end of the tubing The ends...

Страница 17: ...require more maintenance to the cabinet s media recovery system Friability of media Media that rapidly breaks down require more maintenance to the cabinet s media recovery system and dust collector 6...

Страница 18: ...e and after each use Figure 23 6 2 4 Additional cartridge pulsing The cartridge is pulsed each time the foot pedal is pressed or released Additional pulsing should be performed per the following instr...

Страница 19: ...n the inside of the cabinet To replace loosen the clamps with a screwdriver replace the gloves and tighten the clamps 7 1 3 Quick change type clampless installation Quick change gloves are held in pla...

Страница 20: ...media leakage around the view window or if gaskets are worn or otherwise damaged Figure 25 7 5 2 Remove the window and window frame per Section 7 6 7 5 3 Remove all the old gasket material and clean t...

Страница 21: ...e gasket to bond Repeat the process for each side compressing the ends to seal 7 7 3 Diffuser lens replacement 7 7 3 1 Remove the four nuts and washers that attach the light mount cover to the cabinet...

Страница 22: ...plate against the inner wall of the reclaimer 7 8 9 New self drilling sheet metal screws are provided with the wear plate while forcing the wear plate against the reclaimer wall install the screws thr...

Страница 23: ...e container and drape it over the top edge Reattach the container to the lid and latch the lock ring making sure the lid and clamp are secure Replacement liners are shown in Sections 9 11 7 9 12 Seaso...

Страница 24: ...1 9 Obstruction in flex hose between the cabinet hopper and reclaimer inlet Inspect hose for blockage 8 1 10 Paddle wheel worn Check wheel for wear 8 2 Abnormally high media consumption 8 2 1 Door on...

Страница 25: ...mer mounting bolt may help to prevent bridging of fine mesh media NOTE To avoid the possibility of compressing media a vibrator should be set up to start when the foot pedal is pressed and stop when t...

Страница 26: ...as indicated by the arrow on the exhauster housing If it does not rotate in the proper direction lockout and tagout electrical power and switch the motor leads as shown on the motor plate Refer to the...

Страница 27: ...k alignment If the switch does not engage the pulse when the cam follower rides onto the lobe the switch assembly is too far from the lobe Loosen the two screws on the bottom of the pedal slide the sw...

Страница 28: ...spect the foot pedal per Sections 8 17 2 8 17 3 and 8 17 4 Figure 32 8 18 A steady stream of air is heard within the dust collector when the foot pedal is not pressed 8 18 1 Cam follower does not ride...

Страница 29: ...tion 9 2 Retaining ring wide spray 12038 Nozzle nut wide spray 11916 or Nozzle guard wide spray 12295 Time delay door locks for both doors 24163 Tumble basket 2 gallon 12227 Automatic pulse kit 21773...

Страница 30: ...1914 Urethane covered 11574 2 O ring 08975 3 Gun body 11802 4 Lock nut air jet 11913 5 Rubber sleeve 12097 6 Air jet assembly with Item 5 No 4 12342 No 5 12343 No 6 12344 7 Fitting hose 3 8 NPT x 1 2...

Страница 31: ...66 11 Clamp for 4 hose 11577 12 Fitting 1 8 NPT elbow x 1 8 barb 11733 13 Regulator 1 8 NPT pilot 12715 14 Gauge pressure 1 8 NPT cbm 01908 15 Foot pedal with tubing 20194 16 Grommet media air hose 3...

Страница 32: ...ck No 1 Window glass 12 5 x 19 5 laminated 12212 2 Gasket 5 16 x 3 4 applied to cabinet per foot 6 feet required 00189 3 Gasket 5 32 x 3 4 applied to window frame per foot 6 feet required 00192 4 Cove...

Страница 33: ...w x 1 8 barb 11733 17 Tie nylon wire 12139 Figure 42 9 8 Filter Regulator Inlet Piping Assembly Figure 43 Item Description Stock No Filter regulator inlet piping assembly Includes all items shown 2152...

Страница 34: ...1 2 flare 11351 19 Hose end 1 2 barb x 1 2 female swivel 15002 20 Hose end 1 2 barb x 3 8 male NPT 06369 21 Blow off nozzle 13116 22 Air hose 1 2 specify ft required 12472 23 Gun assembly BNP No 5 st...

Страница 35: ...Stock No Repair kit diaphragm pulse valve 21600 1 Valve 1 diaphragm pulse 19578 2 Valve 3 way 12202 3 Fitting 1 8 NPT straight x 1 8 barb 11732 4 Nipple 1 8 NPT hex 01962 5 Actuator air pilot 19123 6...

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