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CFH Startup Guide

10

Part No. 750-293

Turn the control panel DEMAND switch to LOC (local). The burner
sequence  should  now  begin.  To  verify  that  the  sequence  is  in
progress, check the ‘Burner state’ display on the Operation screen. If
operating normally, the controller should advance through the steps
in the burner sequence (see

 Figure 13

).

Note:

 The <Burner switch> screen button enables the burner, but

will not by itself start the lightoff sequence. In order for the burner to
start, the following must be true:

• <Burner switch> screen button is ON

• All control circuit interlocks are satisfied

• A demand for steam exists (example: DEMAND switch is 

on LOC and steam pressure is below setpoint)

Once started, the boiler will continue running until demand is met, an
alarm condition occurs, or until manually shut down.

Before leaving the boiler unattended, ensure all safety controls have
been checked and boiler operational settings are properly set,

As part of the initial safety checks, a flame failure test should also be
performed to verify that the controls are able to respond properly to a loss of flame: Disconnect the flame
rod cable and attempt to start the burner. The CB Falcon should lock out, indicating 

Lockout 109 Ignition

Failure

. Reconnect flame rod cable after test.

The CB Falcon requires a manual reset to resume operation after a lockout.

3 - MANUAL OPERATION

Certain circumstances - such as setting combustion - require operating the boiler in manual mode. To enter
manual mode, use the following procedure:

1.On the CB Falcon 

Operation

 screen, press the 

Firing Rate

display in the Modulation section.

2. A numeric keypad will appear, showing the current firing rate
and operating mode.*

3. Under 

Firing rate control 

select 

Manual in Run

.

4. Press <Clear> to clear the current RPM value.

5. Enter the desired RPM setting using the numeric
keypad.

6. Press <OK>. The display will return to the Operation
screen and the burner will modulate to the chosen firing
rate.

*Use 

Manual in Run

 for normal manual operation. In 

Manual in Run

and Standby

 mode, the burner will not operate. Use this mode for

testing blower operation without firing the boiler.

Burner Sequence:

STANDBY

 (burner switch off or no demand)

SAFE STARTUP

PREPURGE DRIVE TO PURGE

 (prove fan 

purge rate)

PREPURGE MEASURED PURGE TIME

 

(30 sec default)

PREPURGE DRIVE TO LIGHTOFF 

(prove 

lightoff rate)

PREIGNITION TEST

DIRECT BURNER IGNITION

RUN

 (release to modulating control)

Figure 13  Burner Sequence

Figure 14  

Содержание ClearFire SFH

Страница 1: ...www cleaverbrooks com ClearFire Model CFH Horizontal Steam Boiler Startup Guide 750 293...

Страница 2: ...essure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa DANGER WARNING Should overheating occur or the gas supply valve fail to shut off do not turn off or disconnect the electric...

Страница 3: ...voltage ignition transformers Control panel must be connected to earth ground For electrical wiring requirements see wiring diagram provided with the boiler or in the CFH manual Figure 1 CFH Connecti...

Страница 4: ...re to be connected to the ClearFire boiler Refer to flue piping manufacturer for proper installation and sealing instructions See also Chapter 3 in the CFH Operation and Maintenance manual 1 4 Boiler...

Страница 5: ...in power 115 VAC single phase 60Hz and any remote wiring should be brought to the left side of the control panel and terminated at the appropriate terminals provided Controls for the boiler feed pump...

Страница 6: ...e Figure 5 include the following Combustion Air Proving Switch Low Gas Pressure Switch High Gas Pressure Switch Dual Safety Shut off Valve SSOV Depress all manual reset buttons for all controls prior...

Страница 7: ...not close the vent valve until water is visible in the gauge glass The feed pump will shut off when water reaches the Pump Off probe level Check to ensure that no leaks appear at any pipe connections...

Страница 8: ...pre configured with default parameter settings for the Model CFH Prior to starting the boiler verify that the factory default settings are correct for your application See the boiler operation manual...

Страница 9: ...igure 12 Operation screen 2 3 4 To change the steam pressure setpoint 1 Press the yellow highlighted setpoint display window 2 Clear the current value 3 Enter the desired value 4 Press OK 1 Note Some...

Страница 10: ...ble and attempt to start the burner The CB Falcon should lock out indicating Lockout 109 Ignition Failure Reconnect flame rod cable after test The CB Falcon requires a manual reset to resume operation...

Страница 11: ...manual for boil out procedure 5 LOCKOUTS HOLDS AND ALERTS To assist in monitoring boiler operation the CB Falcon control system employs messages of three types Lockouts Holds and Alerts Lockouts and...

Страница 12: ...Figure 15 Press this banner to access the Alert or Lockout History where a list of the most recently occurring Alerts Lockouts can be viewed To obtain more information for a particular message press t...

Страница 13: ...CFH Startup Guide Part No 750 293 13 Figure 16 CFH Wiring Diagram...

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