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 3. LONG SPINDLES

A long turning can be worked in short sections,
with joints arranged to be at shoulders where
they will not be noticed.

Long thin work that is likely to whip while turning
should be supported at one or two places by a
backstick. This is easy to make. A simple one
consists of a short length of wood mounted
vertically in an extra tool rest, and notched so
that it can be used to support the spindle from
behind.  An improved type which uses 2 roller
skate wheels to form the notch-size is shown.

22

turning.  The first finished turning can also be
used as a template.
Attach the template to a board, then mount
the board behind the lathe on hinges, so that
the template can be moved down to touch the
workpiece and allow you to closely observe
progress of your work.
If a great many turnings are being produced, a
diameter board will save the time used for
resetting callipers. This is simply a thin board
along the edge of which a number of
semicircular cuts have been prepared to
represent all the various calliper settings required
for measuring the sizing cuts.  Each semicircular
cut is held against the workpiece instead of
using the callipers.

Position the backstick against a pre-tur ned
por tion near the centre of the spindle, this
portion being at least 3mm over finish size to
allow for later removal of any marks made upon
it.

Operate lathe at a slower speed than normal.
Lubricate the workpiece at point of contact with
the backstick, using beeswax (preferably), or
grease.

After completing the tur ning, remove the
backstick and finish off the original point of
contact.  Sand off any slight burns remaining
on workpiece.

 

4. CUTTING DOWELS

Dowels of any size can be turned quickly with
the simple jig shown.  If the stock is prepared as
a split or quar tered tur ning, half round and
quarter rounds will be produced.

The jig uses a 1/2” gouge as the cutting tool and
will produce dowels up to 11mm diameter.
Make the jig from suitable hardwood stock as
shown.

The hole through the jig must be large enough
at the side, to the left of the gouge, to allow
passage of the square stock.  At the right of the
gouge this hole must be just the diameter of the
finished dowel. Make the jig so you can hold
and guide it by hand.

To star t, centre the stock as you would for a
spindle turning and turn down about 50mm at
the right end to desired size.
Then remove the stock, place your jig over the
tur ned end, with tur ned por tion through the
smaller jig hole, and re-centre the stock on the
lathe.
Hold the jig firmly and start the lathe.  Push the
jig slowly right to left along the stock until the
whole dowel is complete.

Fig. 38

Fig.39

Fig. 37

Содержание 6500685

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS 0408 40 WOODLATHE 40 WOODLATHE Model No CWL1000 Part No 6500685...

Страница 2: ...Plate And Chuck Turnings 23 Fancy Face Plate Turnings 23 Turning Plastics 27 Sanding Buffin8g And Polishing 28 Maintenance 29 Lubrication 29 Spares And Servicing Contacts 30 PartsList 30 Parts Diagram...

Страница 3: ...nch Wood lathe Before assembling this machine please read this manual thoroughly and follow all instructions carefully In doing so you will ensure the safety of yourself and that of others around you...

Страница 4: ...tion is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 13 USEEARDEFENDERS 14 DON T OVERREACH Keep proper footing and balance at all times 15 MAINTAIN TOOLS IN...

Страница 5: ...in the headstock Always set the workpiece into the centre with a soft mallet first and then mount the Centre with workpiece attached into headstock spindle 10 When using the Faceplate ensure the workp...

Страница 6: ...into a socket outlet 2 Never use the plug without the fuse cover fitted 3 Should you wish to replace a detachable fuse carrier ensure that the correct replacement is used as indicated by marking or c...

Страница 7: ...is used ensure the mounting screws are countersunk into the underside of the ply so that the bearing surface is completely flat UNPACKING AND CHECKING CONTENTS OF CARTON 7 OPTIONAL ACCESSORIES A full...

Страница 8: ...emble the Tailstock Clamp assembly 8 Fig 1 and reassemble to the Tailstock with the bolt through the hole in the Tailstock throught the Clamping Plate and into the Lever Note the orientation of the Cl...

Страница 9: ...the eight holes provided in the base Two of these holes are concealed behind plastic end caps as shown in Fig 7 Alternatively bolt the machine to a piece of board of at least 25mm in thickness and hav...

Страница 10: ...It should be firm 1 2 total movement at the middle of the run 6 Retighten Motor securing bolts and replace Pulley Access Cover 10 SPINDLE SPEEDS RECOMMENDED GENERAL SPEEDS SPINDLE TURNING SQUARE LENGT...

Страница 11: ...e point of the centre on the wood where the diagonal lines cross Drive the centre into the wood Use a wooden mallet or a plastic hammer but put a piece of wood on the end of the centre to protect it 1...

Страница 12: ...on to the faceplate using screws as appropriate see fig 9 The complete assembly is then screwed on to the headstock spindle and tightened securely by holding the faceplate and turning the spindle nut...

Страница 13: ...ELS THESIXMOSTCOMMONLYUSEDCHISELTYPES 2 1 Cutting and Scraping To cut the chisel is held so that the sharp edge actually digs into the revolving work to peel off a shaving To scrape the chisel is held...

Страница 14: ...ith the bevel pressed against the work and the tool rest will act as a fulcrum to support the chisel against the downward force of the revolving work If the rest is placed too low so that the chisel i...

Страница 15: ...ce pass squarely under the chisels edge This then is the position in which it is easiest to hold the chisel steady To obtain this position place the rest approximately 1 8 3mm thickness of chisel belo...

Страница 16: ...kpiece centre for scraping it can be held easily in one hand 6 USINGTHESCRAPINGCHISELS A 1 2 wide spear point chisel a 1 2 wide round nose chisel and a 1 wide flat nose chisel complete the list of too...

Страница 17: ...so that the heel of the hand below the little finger acts as a sliding guide against the rest The handle hand controls chisel position Finish cutting requires more control with less force and is bett...

Страница 18: ...as deeply 18 as desired at any spot along the work At this stage long cuts from the centre of either end can also be taken Roughing off generally is continued until the cylinder is approximately 3mm...

Страница 19: ...as a pivot Otherwise the cutting position and sequence of cuts is the same As when using the toe it is important that cutting be done only by extreme end of cutting edge If deep vees are planned it i...

Страница 20: ...y to roll the blade into cove Hold the blade so that bevel is at a 90 angle to the work axis with the point touching the pencil line and pointing into work axis From here depress the tip slightly to s...

Страница 21: ...by using the callipers to determine when the cut is finished After making the sizing cuts hang the pattern behind the lathe where it will serve as a guide for completion of the workpiece long at one o...

Страница 22: ...the centre of the spindle this portion being at least 3mm over finish size to allow for later removal of any marks made upon it Operate lathe at a slower speed than normal Lubricate the workpiece at...

Страница 23: ...ing work by using dividers see above 2 PLANNINGVARIOUS CUTS The circumference of a faceplate turning is roughed out and finished in the same manner as that for a spindle Practically all of the balance...

Страница 24: ...ck When mounted in the chuck the workpiece is substantially supported for any faceplate type of turning 2 TURNINGCYLINDERS Stock for cylinders should be mounted on the screw centre or a small faceplat...

Страница 25: ...ntres using standard procedures Smaller balls can be mounted as face plates on the small faceplate of screw centre Lines drawn to indicate the centre and ends of the ball shape are helpful in plotting...

Страница 26: ...ght fit of the lid can be relieved by sanding the lip of the body 7 SEGMENTEDTURNINGS Segmented turnings and boxes can be extremely attractive and this method of preparing wood stock is more economica...

Страница 27: ...edge of the spear point chisel will cause chatter and probable chipping Properly worked the chip comes off in a continuous ribbon In cold weather plastic may become brittle and should be tempered in...

Страница 28: ...an be used SANDING BUFFING AND POLISHING 1 USINGTHELATHETOSANDTURNINGS Turnings should be sanded with the lathe running in second lowest speed A large sheet of sandpaper is useful for smoothing cylind...

Страница 29: ...iece of rubber hose for small parts is inserted in the recess to grip the workpieces Workpieces can be changed without stopping the lathe MAINTENANCE WARNING For your own safety turn the switch off an...

Страница 30: ...1702000 33 Lock Washer 2 GB862287 34 Washers 2 GB97187 35 Spring washer 2 GB9387 36 Wire bracket 1 RWL1000E105 37 Screw 1 GBT8182000 38 Belt pulley 1 RWL1000B0006A 39 Belt pulley 1 RWL1000B0006 40 Cov...

Страница 31: ...31 PARTSDIAGRAM...

Страница 32: ......

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