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3

revised 04/15

Sfc

cartridge Dust collector

options are also possible. Structural calculations for 

the foundation or other mounting arrangements must 

include the weight of the collected material and the 

weight of all auxiliary equipment installed with the 

dust collector (ducting, abrasive inlet, blower package, 

afterfilter assembly, etc.). these weights must be 

considered together with wind loading, seismic 

loading and other live load ratings when designing the 

dust collector foundation support structure. consult a 

professional engineer when designing the foundation 

for the unit.
the system should be designed with the ability to 

regulate airflow.  two common ways to do this are 

through the use of flow/volume control dampers or 

variable frequency drives to control the speed of the 

fan motor.  uaS offers both of these options.  if flow 

control dampers are selected, the interconnecting 

duct work should be designed to account for the 

installation of said damper.  these dampers can be 

installed on the inlet or outlet ducting of the Sfc unit.  

Whether you control the flow through the use of 

a damper or VfD, the ductwork must be properly 

sized to meet the recommended air velocities for the 

material being collected.
follow ducting design methods as listed in the 

Industrial Ventilation Manual

 as recommended by  

the american conference of Governmental  

industrial Hygienists.

3.3  ASSEMBLY OF STANDARD EQUIPMENT

CRUSH AND ELECTROCUTION HAZARD

    use adequate safety measures when lifting and 

assembling any heavy components. consult your 

plant safety personnel for recommendations.

    in preparing to attach the filter module to the 

hopper, connect lifting slings and spreader bars 

to all filter module lifting lugs with clevis pins. use 

spreader bars to distribute the load evenly.  

Location must be clear of all obstructions, such as 

utility lines or roof overhangs.

remove all crating, strapping and hold-down bolts. 

Locate all hardware bags, sealant and other assembly 

materials provided with your unit.

3.3.1 HOPPER ASSEMBLIES

the Sfc Series filter module is designed to mount directly 

on top of the hopper assembly. a hopper assembly 

consists of a hopper bin, legs, side diagonal sway braces, 

rear diagonal sway braces and the hardware installation 

kit. Hopper assemblies will be shipped in pieces and will 

need to be assembled at the site.
the hopper sections are shipped in pieces for field 

assembly. Position the legs as shown in figure 4 for 

single module hopper assembly, or figure 5 for multi-

modular hopper assemblies.

3.  INSTALLATION

3.1  OFF LOADING AND INSPECTION

Sfc dust collector modules are shipped assembled 

(with cartridges installed) on skid(s). other skids will 

contain the hopper/leg assembly and other components. 

other accessories (afterfilter assemblies, blower 

packages, dust storage drums, silencers, etc.)  

may be on additional, separate skids.

TIP OVER HAZARD

    Lift the dust collector components by the packing skids 

or use the external lifting lugs provided on the filter 

module. Do not lift the filter module of the dust collector 

by placing lift truck forks through the cartridge filter 

access doors. the filter support rails or venturi installed 

on the tubesheet could be damaged.

upon receipt of your unit, check for any shipping damage. 

a damaged carton indicates that the equipment may 

have received rough handling during shipping that may 

have caused possible internal damage. notify your 

delivery carrier and enter a claim if any damage is found.

3.2  INSTALLATION PLANNING

the proper location of your dust collection equipment 

is very important. refer to figures 2 and 3 for typical 

installation details.
certain items should be considered when locating the 

unit, such as emptying of the dust storage drum(s), filter 

removal requirements, compressed air connections, 

access to the clean air plenum, electrical connections, 

blower location and discharge direction. the shortest 

duct length with a minimum number of elbows will 

maximize the performance of the unit. ease of 

maintenance should also be considered when selecting 

the location and orientation of the system. refer to 

figure 3 for recommended clearances.

EXPLOSION HAZARD

    in the case of spark producing processes, system 

design should incorporate measures to prevent live 

sparks from entering the dust collector. consult local 

authorities for the location of the unit and any additional 

precautions to consider when collecting combustible, 

explosive or hazardous dusts. General warnings and 

cautions are provided on page iii and in Section 1.

TIP OVER HAZARD

the Sfc dust collector should be mounted on a solid, 

level, reinforced concrete foundation. other mounting 

 

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  D A N G E R

 

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  D A N G E R

Содержание UAS SFC Series

Страница 1: ...Downward Flow Cartridge Dust Collector l Model SFC l PATENT NO 6 902 592 OWNER S MANUAL...

Страница 2: ...when contacting UAS UAS ORDER _________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL ________________...

Страница 3: ...ogether Module Sections applies to 4 or more modules 6 3 4 Electrical Installation 11 3 4 1 Mounting the Controls 11 3 4 2 Solenoid Valve Enclosure Wiring 11 3 4 3 Heater Wiring 15 3 5 Compressed Air...

Страница 4: ...al 24 5 3 Servicing the Compressed Air Components 25 5 4 Servicing the Direct Drive Blower and Motor System 25 5 5 Servicing Cartridge Media 25 5 6 Servicing Optional Return Air Safety Filters HEPA AS...

Страница 5: ...t collector The unit should be inspected frequently and dirt removed to prevent excessive accumulation which may result in flash over or fire damage The SFC system should not be used to support person...

Страница 6: ...r are recommended to be located outside the building in non traffic areas even though the dust collector is equipped with an explosion vent 2 INTRODUCTION Thank you for selecting UAS dust collection e...

Страница 7: ...e pulse cleaning mechanism provides brief bursts of compressed air directed through the diaphragm valves toward the cartridge filter This pulsing action dislodges the collected particles from the medi...

Страница 8: ...installation kit Hopper assemblies will be shipped in pieces and will need to be assembled at the site The hopper sections are shipped in pieces for field assembly Position the legs as shown in Figure...

Страница 9: ...4 Revised 04 15 SFC Cartridge Dust Collector FIGURE 2 SFC Typical Single Unit Installation Diagram 44 10335 0001...

Страница 10: ...5 Revised 04 15 SFC Cartridge Dust Collector FIGURE 3 Recommended Unit Clearances 44 10337 0001...

Страница 11: ...mbly is equipped with four 1 2 13mm pry locations two holes on front flange and two holes on rear flange Refer to Figure 7 Detail C to aid in aligning the hopper flange with the module flange With fil...

Страница 12: ...7 Revised 04 15 SFC Cartridge Dust Collector FIGURE 4 Single Hopper SFC 44 10309 0001...

Страница 13: ...8 Revised 04 15 SFC Cartridge Dust Collector FIGURE 5 Multiple Hopper SFC 44 10309 0002...

Страница 14: ...9 Revised 04 15 SFC Cartridge Dust Collector FIGURE 6 Multiple Hopper SFC 44 10309 0003...

Страница 15: ...10 Revised 04 15 SFC Cartridge Dust Collector FIGURE 7 Multiple Modules SFC 44 10310 0001...

Страница 16: ...itor DPM for continuous pulse cleaning Motor starter with Digital Pulse Control DPC for on demand pulse cleaning VFD with DPM for continuous pulse cleaning VFD with DPC for on demand pulse cleaning Re...

Страница 17: ...12 Revised 04 15 SFC Cartridge Dust Collector FIGURE 8 SFC Pressure Gauge Installation 44 10333 0001 Rev A...

Страница 18: ...13 Revised 04 15 SFC Cartridge Dust Collector FIGURE 9 Solenoid Wiring to Pulse Controls for 2 3 4 and 5 Tier Units...

Страница 19: ...14 Revised 04 15 SFC Cartridge Dust Collector FIGURE 10 Pneumatic Valve Assembly 44 10332 0001...

Страница 20: ...fitting sealant on all compressed air supply pipe fittings and connections 3 6 ASSEMBLY OF OPTIONAL EQUIPMENT 3 6 1 BLOWER PACKAGE INSTALLATION TIP OVER HAZARD Anchor dust collector to concrete pad pr...

Страница 21: ...6 Revised 04 15 SFC Cartridge Dust Collector Figure 11 Legs Support Top Mount Blower 44 10331 0001 NOTE FOR BLOWERS 20 HP OR LARGER SUPPORT LEGS ARE REQUIRED TO BE INSTALLED UNDER THE CLEAN AIR PLENUM...

Страница 22: ...17 Revised 04 15 SFC Cartridge Dust Collector Figure 12 Abrasive Inlet Installation 44 10338 0001...

Страница 23: ...ing parts on the rotary air lock Do not allow any object to be placed in or near the rotary air lock during operation Verify rotary air lock rotation matches rotation arrows affixed to assembly 3 6 4...

Страница 24: ...ons NOTE The hopper s is not designed for dust storage The slide gate should remain open during normal operation 3 6 6 INLET COVER AND BLANK COVER PLATE INSTALLATION Inlet collar and blank cover plate...

Страница 25: ...20 Revised 04 15 SFC Cartridge Dust Collector Figure 16 EDAP Interconnection Figure 15 EDAP Installation 48 10007...

Страница 26: ...shipping routine for an assembled SFC unit is with an enclosed box truck This type of truck will not be able to transport an assembled 4 high unit due to height restrictions within the vehicle When s...

Страница 27: ...22 Revised 04 15 SFC Cartridge Dust Collector Figure 17 SFC Series Door Filter Installation 44 10329 0001...

Страница 28: ...n 1 5 w g 25 127 mmAq At start up this reading is generally in the 1 3 w g 25 76 mmAq range Please list the reading here for future reference Initial dust collector differential pressure reading acros...

Страница 29: ...m the inner door gasket Pull the QuickSeal door handle away from the dust collector until the handle makes a 90 angle with the door cover The filter access door is now in an unlatched position Lift th...

Страница 30: ...TRIC SHOCK HAZARD All electrical work should be performed by a qualified electrician in accordance with local electrical codes Disconnect electrical power before installing or servicing any electrical...

Страница 31: ...old or burst rupture panel While loosening the capture frame bolting take care to avoid the sharp edges of the rupture panel as these can cause severe cuts and or abrasions Remove the capture frame a...

Страница 32: ...ip hold downs 3 5 Loosen nuts 9 holding flat clip supports 2 on internal door edge 7 Check flat Clip supports 2 as directed above Rotate 90 so flat clip support 2 is parallel with the door edge 7 6 Pu...

Страница 33: ...ansformer etc Check for proper motor starter overload rating against full load amps on motor nameplate Adjust or replace overloads as required Ensure drum is properly sealed against drum lid package E...

Страница 34: ...0 115 VAC supply voltage to the timer board and voltage output from timerboards to solenoid valves Consult DPM DPC Pulse Control Panel Installation and Operation Manual for additional assistance Reduc...

Страница 35: ...30 Revised 04 15 SFC Cartridge Dust Collector 7 ILLUSTRATED PARTS FIGURE 21 SFC Series 44 10330 0001 FIGURE 22 SFC Series Explosion Vents...

Страница 36: ...Lid 8A 45 10034 0020 20 Gallon Drum Lid 9 45 10022 0055 55 Gallon Quick Release Collar 9A 45 10022 0020 20 Gallon Drum Quick Release Collar 10 15 0233 14 Hose Clamp 11 15 0202 14 Flexible Duct 12 18 0...

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Страница 40: ...to goods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice Preside...

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