background image

6

HAZARD OF ELECTRIC SHOCK. Disconnect all 

power before installing or servicing the heat 

transfer system. This system must be installed 

by a qualified person in accordance with Na-

tional Electric Code, NFPA 70. Failure to com-

ply can result in personal injury or equipment 

damage. The heat transfer system must be ef-

fectively grounded to the grounding means 

provided in control box in accordance with Na-

tional Electric Code.

Fusing or other over-current protection must be sup-

plied to the system by the user.
The unit is completely wired when shipped. The only 

wiring necessary is to the blue colored terminals L1, 

L2, L3, and the green and yellow colored ground. To 

make these connections:

Figure 2.3 Power Connection Terminals

L1, L2, L3

1.  Loosen the screw on the front electrical enclosure 

door to unlock the latch.

2.  Open the front electrical enclosure door. Using 

90°C wire sized per National and local codes, run 

each leg of the three phase supply power and 

ground to the appropriate terminals as shown in 

Figure 2.3.

3.  A separate fused disconnect is required. Locate 

this fused disconnect near the equipment. Codes 

may require the location of disconnect in sight of 

operation standing next to the equipment. Consult 

applicable codes for details.

4.  With power off, check the wiring connections by 

tugging on the lines. Tighten all terminals in the 

control area. These can loosen due to vibration in 

shipping.

Pump Rotation Check
5.  Close the front electrical enclosure door. Pull the 

top cover off of the heat transfer system and locate 

the pump motor.

6.  Press the 

START

STOP

 and 

START

STOP

 buttons in quick succes-

sion. Watch the rotation on the pump motor to in-

sure it matches the label.

7.  If rotation is incorrect, disconnect power to the 

system and swap any two of the supply lines. Re-

peat rotation check.

ELECTRIC SHOCK HAZARD. Close the front 

electrical enclosure door and retighten the 

locking screw. This must be done to limit ac-

cess to high voltage components. Failure to 

comply result in personal injury or equipment 

damage.

Control Voltage Fusing
Figure 2.4 contains a 120V fuse for the control circuitry. 

This fuse protects the control transformer and circuitry.
1.  Should the fuse blow, an indicator will light on the 

terminal block.

2.  Disconnect power from the system.
3.  Determine the cause of the blown fuse.
4.  Replace with an equivalent fuse.
5.  Reconnect power.

Figure 2.4 Control Voltage Fuse

Hydraulic Installation

Содержание MicroTherm

Страница 1: ...i Installation Operation Manual Circulating Oil Temperature Control System PQ451 161 123417 037 February 2019...

Страница 2: ...stics 9 Section 6 Maintenance 10 Section 7 Troubleshooting 13 Section 8 Specifications 14 1 1 System Photo 2 1 2 Control Panel 3 2 1 Piping 5 2 2 Piping Connections 5 2 3 Power Connection Terminals 6...

Страница 3: ...ller which applies heating and cooling as needed Electrical and hydraulic components are located in dis tinctly separate areas in the system to better manage heat buildup and prevent component damage...

Страница 4: ...ng casters allow easy transfer between locations Cabinet design allows access to all components 3 2 sq ft heat exchanger for cooling integral with heating chamber ASME safety relief valve opens if wat...

Страница 5: ...nel CMXO Series OIL Temperature Control System Pump START STOP Pushbuttons Status and Diagnostic Indicators Manual Cooling Switch Chromalox Temperature and Process Controller Controller model supplied...

Страница 6: ...nk must be piped to a safe area and or catch drum Provisions must be taken to allow constant slope on vent to allow draining and to prevent liquids from collect ing in the vent pipe Vent should be per...

Страница 7: ...igure 2 2 Piping Connections Oil VENT SAFETY RELIEF VALVE TO SAFE AREA Oil 3 3 4 5 6 1 4 12 OIL INLET 1 1 2 HEATER DRAIN 1 2 COOLING WATER OUTLET 1 2 18 6 OIL OUTLET 1 1 2 NPT COOLING WATER INLET 1 2...

Страница 8: ...Codes may require the location of disconnect in sight of operation standing next to the equipment Consult applicable codes for details 4 With power off check the wiring connections by tugging on the l...

Страница 9: ...shuts down if any red diag nostic indicator is illuminated Pump Overload Pump has drawn too much cur rent Over Temperature System temperature has exceeded 600 F Pump Running Heating Cooling Manual Coo...

Страница 10: ...t through the bleed valves 8 Excessive moisture and air in the system will cause the heat transfer liquid to back up into the expan sion tank thus evacuating the piping or process If this happens shut...

Страница 11: ...t problem To put the pump back on line open the front electrical enclosure and press the pump reset switch See Figure 5 2 Figure 5 2 Pump Reset Switch ELECTRIC SHOCK HAZARD Close the front electrical...

Страница 12: ...HAZARD Disconnect all power to system before servicing Failure to comply can result in personal injury or equip ment damage BURN HAZARD Never service system while hot Allow system to cool to room temp...

Страница 13: ...e system 5 After verifying power is disconnected remove con duit and wiring from the motor 6 Lift out pump motor assembly 7 Service pump per pump manufacturers instruc tions 8 If replacing the pump be...

Страница 14: ...12 Date Maintenance Record Maintenance Record...

Страница 15: ...or illuminated 1 System above temperature limit of 600 F 1 Allow unit to cool below 550 F and press reset on over temperature controller inside the panel See Section 5 Unit runs but fails to pump 1 In...

Страница 16: ...reported by pump manufacturer on Model HTO 80 Size 1 5 x 1 25 Speed 3450 RPM S G 85 Power Capacity Information kW BTU s Per Hour Nominal Amps Volume Gal Heat Exchanger Surface Area Ft 240 V 480V 4 15...

Страница 17: ...gure 8 2 Replacement Parts Identification SUPPLY SCR PWR CONTROLLER HERE ____VOLT CONNECT FAN OPTIONAL CAUTION DO NOT SET TEMPERATURE ABOVE 600 F 20 24 13 19 21 16 23 14 15 9 8 25 22 7 or 11 11 12 12...

Страница 18: ...292 304687 003 9 Push Button Stop 292 304687 004 10 Light Red 213 122066 041 11 Light Amber 213 122066 042 12 Light Green 213 122066 043 13 Motor Contactor 240 480V 072 123534 065 14 Auxiliary Motor...

Отзывы: