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10

ELECTRIC SHOCK AND BURN HAZARD. Discon-

nect all power before servicing or performing 

maintenance to the system. Do not attempt to 

service system while it is operating or while 

hot. Failure to comply can result in:
a. Electric shock.
b. Burns from hot heating elements, piping, 

and hot oil or water.

c. Injury from operating or rotating pump and 

motor.

Maintenance is to be performed by qualified 

personnel only. Thoroughly read and under-

stand these instructions. Consult the factory if 

you have any questions.

Take Out of Service

To take the unit out of service, the following steps must 

be done in sequence:
1.  Set the temperature controller setpoint to 90°F or 

lower. Allow to cool.

2.  Turn off power to the unit. The controller will turn 

off.

3.  Turn off the water supply to the unit.
4.  Disconnect electrical supply to the unit.
5.  Drain the system.
6.  If it is exposed to freezing temperatures while out 

of service, remove water by blowing air through 

cooling pipe. You will need to open the cooling 

valve by turning on manual cooling or removing it.

Heater Removal/Replacement

ELECTRIC SHOCK HAZARD. Disconnect all 

power to system before servicing. Failure to 

comply can result in personal injury or equip-

ment damage.

BURN HAZARD. Never service system while 

hot. Allow system to cool to room temperature 

before servicing.

1.  Check that power is disconnected from the system 

and remove wiring to heater.

2.  Disconnect thermocouple from control cabinet.
3.  Drain heater and pump.
4.  Remove bolts on heater and undo fittings on pipe. 

Remove heater through the front door.

5.  Install new heater and retighten all bolts and fit-

tings.

6.  Put all sheet metal back in place and retighten 

screws.

7.  Refill system and follow operation procedure in 

Section 4.

Leaks

1.  Leaks should be minimized.
2.  CAUTION: Hazard of Fire. Some heat transfer flu-

ids are flammable and if allowed to leak on hot 

pipes or in fibrous thermal insulation, a fire hazard 

can be created.

3.  Disassemble, clean and reseal the connections us-

ing high temperature sealant. (Do not use TFE or 

other tape.) Sealants are to be rated for tempera-

tures and fluids used in the system.

ELECTRIC SHOCK HAZARD. Close the front 

electrical enclosure door and retighten the 

locking screw. This must be done to limit ac-

cess to high voltage components. Failure to 

comply could result in personal injury or equip-

ment damage.

Section 6 – Maintenance

Содержание MicroTherm

Страница 1: ...i Installation Operation Manual Circulating Oil Temperature Control System PQ451 161 123417 037 February 2019...

Страница 2: ...stics 9 Section 6 Maintenance 10 Section 7 Troubleshooting 13 Section 8 Specifications 14 1 1 System Photo 2 1 2 Control Panel 3 2 1 Piping 5 2 2 Piping Connections 5 2 3 Power Connection Terminals 6...

Страница 3: ...ller which applies heating and cooling as needed Electrical and hydraulic components are located in dis tinctly separate areas in the system to better manage heat buildup and prevent component damage...

Страница 4: ...ng casters allow easy transfer between locations Cabinet design allows access to all components 3 2 sq ft heat exchanger for cooling integral with heating chamber ASME safety relief valve opens if wat...

Страница 5: ...nel CMXO Series OIL Temperature Control System Pump START STOP Pushbuttons Status and Diagnostic Indicators Manual Cooling Switch Chromalox Temperature and Process Controller Controller model supplied...

Страница 6: ...nk must be piped to a safe area and or catch drum Provisions must be taken to allow constant slope on vent to allow draining and to prevent liquids from collect ing in the vent pipe Vent should be per...

Страница 7: ...igure 2 2 Piping Connections Oil VENT SAFETY RELIEF VALVE TO SAFE AREA Oil 3 3 4 5 6 1 4 12 OIL INLET 1 1 2 HEATER DRAIN 1 2 COOLING WATER OUTLET 1 2 18 6 OIL OUTLET 1 1 2 NPT COOLING WATER INLET 1 2...

Страница 8: ...Codes may require the location of disconnect in sight of operation standing next to the equipment Consult applicable codes for details 4 With power off check the wiring connections by tugging on the l...

Страница 9: ...shuts down if any red diag nostic indicator is illuminated Pump Overload Pump has drawn too much cur rent Over Temperature System temperature has exceeded 600 F Pump Running Heating Cooling Manual Coo...

Страница 10: ...t through the bleed valves 8 Excessive moisture and air in the system will cause the heat transfer liquid to back up into the expan sion tank thus evacuating the piping or process If this happens shut...

Страница 11: ...t problem To put the pump back on line open the front electrical enclosure and press the pump reset switch See Figure 5 2 Figure 5 2 Pump Reset Switch ELECTRIC SHOCK HAZARD Close the front electrical...

Страница 12: ...HAZARD Disconnect all power to system before servicing Failure to comply can result in personal injury or equip ment damage BURN HAZARD Never service system while hot Allow system to cool to room temp...

Страница 13: ...e system 5 After verifying power is disconnected remove con duit and wiring from the motor 6 Lift out pump motor assembly 7 Service pump per pump manufacturers instruc tions 8 If replacing the pump be...

Страница 14: ...12 Date Maintenance Record Maintenance Record...

Страница 15: ...or illuminated 1 System above temperature limit of 600 F 1 Allow unit to cool below 550 F and press reset on over temperature controller inside the panel See Section 5 Unit runs but fails to pump 1 In...

Страница 16: ...reported by pump manufacturer on Model HTO 80 Size 1 5 x 1 25 Speed 3450 RPM S G 85 Power Capacity Information kW BTU s Per Hour Nominal Amps Volume Gal Heat Exchanger Surface Area Ft 240 V 480V 4 15...

Страница 17: ...gure 8 2 Replacement Parts Identification SUPPLY SCR PWR CONTROLLER HERE ____VOLT CONNECT FAN OPTIONAL CAUTION DO NOT SET TEMPERATURE ABOVE 600 F 20 24 13 19 21 16 23 14 15 9 8 25 22 7 or 11 11 12 12...

Страница 18: ...292 304687 003 9 Push Button Stop 292 304687 004 10 Light Red 213 122066 041 11 Light Amber 213 122066 042 12 Light Green 213 122066 043 13 Motor Contactor 240 480V 072 123534 065 14 Auxiliary Motor...

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