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9

Product Manual - Trifecta

®

 XPro Series

Installation Procedure

The installation of the Trifecta XPro Series should be done in 

the following order:

1   Place Trifecta XPro Series Skid on concrete pad next 

to bulk tank — concrete pad specifications should be in 

conformance with local building codes and reviewed by 

a licensed engineer  

2  

Pipe Trifecta XPro Series liquid fill line to bulk tank 

labeled “From Bulk Tank ”

a   Use liquid withdrawal line on bulk tank

Note:

 Do not use the dip tube line.

3   Pipe Trifecta XPro Series gas use line to external 

vaporizer labeled “To Vaporizer ”

4  

Connect power supply to dedicated 120V AC, 15 amp 

circuit 

Note:

 For older style 600 psig XPro units 

equipped with pneumatic actuated ball 

valves, a nitrogen gas line coming off the 

vapor space of the tank will need to be 

run to the Trifecta. 

5   Commission Trifecta XPro Series System 

Placement of Trifecta XPro Series 

Skid

The Trifecta XPro Series skid has four lifting lugs on the top 

of the skid  These lifting lugs allow for placement of the skid 

by overhead crane. If an overhead crane is not available, the 

skid has fork truck access as well 

Note:

  The Trifecta XPro Series assembly weighs 

almost 1900 lbs. empty (864 kg).

The Trifecta XPro Series skid should be placed on the 

concrete pad near the bulk storage tank as seen in the 

Introduction portion of this manual  The skid should 

be placed as close to the bulk tank as possible without 

interfering with any other equipment or service requirements 

of the tank  The system requires a transfer of liquid and gas 

between the bulk storage tank and the Trifecta XPro Series 

skid. This process becomes less efficient with increasing 

transfer line length 

Note:

  Each site may have unique requirements; 

however, it is recommended to follow the 

basic layout located in the Introduction 

section of this manual.

The skid should also be placed such that there is easy access 

to all sides of the unit  The skid should be placed where it 

may receive a maximum amount of sunlight and airflow. One 

must be able to check the individual cylinder gauges, the 

control box, and any of the solenoid valves or transmitters at 

any time  Consideration should also be given to the external 

vaporizer placement on the concrete pad 

Note:

  It is important that the sun and wind 

contact both the external vaporizer and 

pressure build coils inside the skid to 

insure optimal operation of the unit and 

prevent unusual buildup of ice.

Note:

  Do not locate the Trifecta or Vaporizer 

near equipment that produces excessive 

moisture (i.e. cooling towers, drains, etc.).

Liquid Line Piping to Bulk Tank

The Trifecta XPro Series skid requires a liquid line piped 

from the bulk storage tank  This line will serve two 

functions. First, to allow the high pressure gas to return to 

the liquid side of the bulk tank (reduce losses), second, to 

allow the transfer of liquid from the bulk tank to the Trifecta  

By removing the tube connection between A and B — shown 

in Fig  1 on next page — the high-pressure vent gas can be 

separately piped to the gas phase of the bulk tank, or totally 

vented to atmosphere  Venting the Trifecta to the gas phase is 

often useful when connecting multiple Trifectas to one bulk 

tank 

The backside (PB Side) of the XPro Series skid has two/three 

connection points  

•  Connection (A) serves as both the high pressure gas 

outlet and the liquid inlet when the tubing connection 

between A and B is in place

•  Connection (B) is the high pressure gas outlet when the 

tubing connector between A and B has been removed  

•  Connection (C) is the high pressure liquid outlet to the 

process vaporizers  

Installation

Содержание Trifecta XPro Series

Страница 1: ...Part Number 21243803 Rev A 2019 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual Trifecta XPro Series...

Страница 2: ......

Страница 3: ...ank 9 Piping to Vaporizer 10 Bulk Tank Pressure Transmitter 11 Electrical Power Supply 11 Commissioning 11 Purge and Pre Charge of the Trifecta XPro Series 11 Check Trifecta XPro Series Cylinder Relie...

Страница 4: ...and Liquid Level Transmitters 41 Ball Valve Repair Trifecta XPro Series 600 psig only 41 Electrical Schematics 42 Preventive Maintenance 45 Procedure 45 Recommended Spare Parts 46 Spare Parts Kits 48...

Страница 5: ...tive top cover in a compact footprint with an elevated base for improved ventilation Available for oxygen 500 MAWP or nitrogen and argon 500 600 MAWP service Inconel and copper material used where req...

Страница 6: ...ains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual BAR Pressure Metric CGA Compressed Gas Asso...

Страница 7: ...unique design has self contained diagnostics that alert the operator when the process exceeds the flow rating of the Trifecta The XPro Series can supply liquid nitrogen and liquid argon in maximum all...

Страница 8: ...ted by the systems ability to refill Flow out cannot exceed flow in Special care must be given in selection of the bulk tank that supplies the Trifecta The tanks heat leak performance is critical in t...

Страница 9: ...n serious personal injury Excess accumulation of oxygen creates an oxygen enriched atmosphere defined by the Compressed Gas Association as an oxygen concentration above 23 Certain items considered non...

Страница 10: ...a rule of thumb whenever a container is suspected of abnormal operation or has sustained actual damage good safety practices must be followed In the event of known or suspected container vacuum probl...

Страница 11: ...unless they are parts of equipment or systems that are approved listed or proven suitable by tests or by past experience Compatibility involves both combustibility and ease of ignition Materials that...

Страница 12: ...soaked with tepid water 105 115 F or 41 46 C DO NOT USE HOT WATER Cryogenic burns that result in blistering or deeper tissue freezing should be examined promptly by a physician Chart customer station...

Страница 13: ...may have unique requirements however it is recommended to follow the basic layout located in the Introduction section of this manual The skid should also be placed such that there is easy access to a...

Страница 14: ...ization from trapped liquid The vaporizer installation must include a thermal relief valve just downstream of the vaporizer set at 600 psig or 700 psig for the 600 psi high pressure Trifecta Gas Suppl...

Страница 15: ...behavior Care should also be taken to avoid installation on a circuit that regularly gets turned on and off to provide power to another piece of equipment lights heaters cooling systems etc It should...

Страница 16: ...tank 1 and tank 2 Open both manual vent valves located below the control box V 1 Purge for one minute Close the manual vents V 1 At any time during the purging process if the pressure gets down to 20...

Страница 17: ...stalled ensure that you purge through the auxiliary PB vaporizers before filling the trifecta tanks with liquid Retape the 1 2 plugs and install them back into each cross from which they were removed...

Страница 18: ...purge through the auto vent plumbing circuits Close the use valve V 2 Open the liquid line on the bulk tank and let it equalize with the Trifecta XPro Series Turn the switch on the front of the contr...

Страница 19: ...ile memory will be lost In this case parameters MUST be reset before operations continue Reset parameters to default settings by switching to Monitor mode and pressing the left arrow five times Reset...

Страница 20: ...arrow and pressing the button or the button will adjust the set point Setting Bulk Tank Critical Pressure Note Since the tanks are warm upon initial installation they may vent for several minutes bef...

Страница 21: ...rst and liquid level second This logic assures that the system pressure is maintained as pressure is the primary concern The following table is intended to give detailed information of the internal pa...

Страница 22: ...econds results in the vent opening until full 140 psi 100 psi bulk tank No With bulk tank below critical pressure the vent to atmosphere valve will open at this set point Bulkpsi frozen 40 psi 55 psi...

Страница 23: ...F VALVE P B ISOLATION VALVE LINE RELIEF VALVE To External Vaporizer P B SAFETY RELIEF VALVE SRV 3 V 6 SRV 4 SRV 1 BULK PRESSURE TRANSMITTER PRESSURE TRANSMITTER TRIFECTA LIQUID LEVEL GAUGE LI 1 TANK S...

Страница 24: ...20 Operation Product Manual Trifecta XPro Series Mode 0 Figure 1 Filling Mode Vent to Storage...

Страница 25: ...21 Operation Product Manual Trifecta XPro Series Mode 0 Figure 2 Filling Mode Vent to Atmosphere...

Страница 26: ...22 Operation Product Manual Trifecta XPro Series Mode 0 Figure 3 Filling Mode Liquid Flow...

Страница 27: ...23 Operation Product Manual Trifecta XPro Series Mode 0 Figure 4 Filling Mode Low Loss...

Страница 28: ...24 Operation Product Manual Trifecta XPro Series Mode 0 Figure 5 Filling Mode Low Loss Vent to Atmosphere...

Страница 29: ...25 Operation Product Manual Trifecta XPro Series Mode Switch 0 to 1 Figure 6 Fill Mode Termination...

Страница 30: ...26 Operation Product Manual Trifecta XPro Series Mode 1 Mode Switch 1 to 2 Figure 7 Initial Pressure Build after Filling Secondary Ready to Assist...

Страница 31: ...27 Operation Product Manual Trifecta XPro Series Mode Switch 1 to 2 Figure 8 Secondary Maintains Hold Pressure...

Страница 32: ...28 Operation Product Manual Trifecta XPro Series Figure 9 Primary Pressure Build Mode 2...

Страница 33: ...29 Operation Product Manual Trifecta XPro Series Figure 10 Primary PB Off Mode 2...

Страница 34: ...30 Operation Product Manual Trifecta XPro Series Figure 11 Call for Assist Mode Switch 2 to 3...

Страница 35: ...31 Operation Product Manual Trifecta XPro Series Figure 12 Secondary Assist of Primary Assist Mode 3...

Страница 36: ...32 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 2 Figure 13 Assist Complete Primary Restored...

Страница 37: ...33 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 0 Figure 14 Primary Unable to Recover Switch Primary Side...

Страница 38: ...34 Operation Product Manual Trifecta XPro Series Figure 15 Primary too low to be assisted Switch Primary Side Mode Switch 3 to 0...

Страница 39: ...35 Operation Product Manual Trifecta XPro Series Mode Switch 3 to 0 Figure 16 Secondary Tank too low to Assist Switch Primary Side...

Страница 40: ...36 Operation Product Manual Trifecta X Series...

Страница 41: ...r code will be displayed Access the error codes by pressing and holding the OK button Along with the error codes the current primary tank example P1 side 1 is primary is indicated Also the current mod...

Страница 42: ...ary tanks are below the PB On set point for 90 seconds During the alert status the system will continue to attempt to recover In the service menu activated by pressing the OK button a timer is display...

Страница 43: ...39 Service Product Manual Trifecta XPro Series...

Страница 44: ...own the panel before changing fuses Before replacing a fuse and powering back up it is best to have an understanding why the fuse failed Repairs Note Any time plumbing is removed from the Trifecta XPr...

Страница 45: ...a catastophic failure within the solenoid coil The entire solenoid must be replaced Leaking Components If the leak cannot be fixed via tightening or re plumbing a component a new component will have t...

Страница 46: ...r 20 1 EA BLD2 18P16 SAG 16X18 SUB PAN FOR CHART IND 21 1 EA SCE PWK53NF CHA SAG WINDOW KIT PAINTED BLUE FOR CHART 22 1 EA BLD2 16H1808LP SAG ENCL 16X18X8 CUSTOM PAINTED BLUE FOR CHART IND 23 1 EA WD...

Страница 47: ...43 Service Product Manual Trifecta X Series...

Страница 48: ...44 Service Product Manual Trifecta X Series...

Страница 49: ...wo normal operation cycles Inspect integrity of all wire connections in control box Tighten all loose connectors Verify accuracy of analog gauges against pressure transmitters and DP transmitters Leak...

Страница 50: ...y Tree Item Description 1 Item Description 2 Chart PN SAFETY RELIEF VALVE CYLINDER BRS MPT 500 PSI RV BRS 1 2MPT 500PSI W O DRAIN 20894583 SAFETY RELIEF VALVE CYLINDER BRS MPT 600 PSI RV BRS 1 2MPT 60...

Страница 51: ...VALVE 13931752 VALVE BALL SS 1 2 NPT W 6 EXT VALVE BALL SS 1 2 NPT W 6 EXT 21070662 KIT REPAIR HABONIM 1 2 BALL KIT REPAIR HABONIM 1 2 BALL 21077704 KIT REPAIR ACTUATOR SEALS MAX AIR UT21S70 SILICONE...

Страница 52: ...SI 13774101 1 VALVE SOLENOID 1 2FPT 120VAC 10925509 1 GASKET SOLENOID MAGNATROL 10963100 2 PISTON ASSY SOLENOID MAGNATROL 10963062 1 FUSE BUSSMANN AGC 2 10 R 12942978 1 FUSE BUSSMANN MDL 2 R 11832398...

Страница 53: ...49 Preventive Maintenance Product Manual Trifecta XPro Series Front Isometric view of Trifecta 500 psig...

Страница 54: ...ntive Maintenance Product Manual Trifecta XPro Series Inside picture of Control Box Temperature Controller Chart PN 21323109 Mitsubishi PLC Chart PN 11877019 Rear Isometric view of nitrogen Trifecta 5...

Страница 55: ...ou access to the PLC controller Per the Operations section of this manual press the corresponding buttons on the controller to fire each cluster of solenoids Make sure all valves energize accordingly...

Страница 56: ...iquid Level from Analog Gauge __________ H2O PLC Information Press left arrow record PB Set Point __________ PSIG Press up arrow record Fill Set Point __________ H20 Press down arrow record bulk criti...

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